CN202816089U - Heading machine voice alarm prompt system and heading machine - Google Patents

Heading machine voice alarm prompt system and heading machine Download PDF

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Publication number
CN202816089U
CN202816089U CN 201220394954 CN201220394954U CN202816089U CN 202816089 U CN202816089 U CN 202816089U CN 201220394954 CN201220394954 CN 201220394954 CN 201220394954 U CN201220394954 U CN 201220394954U CN 202816089 U CN202816089 U CN 202816089U
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China
Prior art keywords
development machine
audio alert
controller
prompt system
alarm device
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Expired - Lifetime
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CN 201220394954
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Chinese (zh)
Inventor
崔玲玲
付晓
刘洋
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Sany Heavy Equipment Co Ltd
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Sany Heavy Equipment Co Ltd
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Priority to CN 201220394954 priority Critical patent/CN202816089U/en
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Abstract

The utility model provides a heading machine voice alarm prompt system. The heading machine voice alarm prompt system comprises the following components of: a detecting device which detects working state parameters of a heading machine and/or environment state parameters so as to generate corresponding detection information, and transmits the detection information to a controller; the controller which is connected to the detecting device and a voice alarm device, and receives the detection information, and sends alarm signals to the voice alarm device according to the detection information; and the voice alarm device which performs voice alarm prompt when receiving the alarm signals. The utility model also provides a heading machine. Through adopting the technical schemes of the utility model, voice alarm prompt can be performed according to the working state of the heading machine, so an operator can operate the heading machine with convenience.

Description

Development machine audio alert prompt system and development machine
Technical field
The utility model relates to technical field of engineering machinery, in particular to a kind of development machine audio alert prompt system and a kind of development machine.
Background technology
At present, the warning device majority of development machine has adopted the flame-proof mine electric bell.Although this electric bell emergency alarm bell fullness of tone, when being used for the operating mode in development machine tunnel, the rock or the coal cinder that are often dropped bump against, and cause bell dome and bell clapper gap to become large, can not clash into and send the tinkle of bells.All can not regular prompt before the development machine normal motor starts, during the system failure, brought great potential safety hazard for the development machine operator.The time-based maintenance of tunneling machine hydraulic system, electrical system is safeguarded all needs artificial memory, often forgets.
Therefore, need a kind of development machine audio alert prompt system, can carry out the audio alert prompting according to the duty of development machine.
The utility model content
For the problems referred to above, the utility model provides a kind of development machine audio alert prompt system, can carry out the audio alert prompting according to the duty of development machine.
According to an aspect of the present utility model, propose a kind of development machine audio alert prompt system, comprising: pick-up unit, working status parameter and/or the ambient condition parameter of detection development machine, generating corresponding detection information, and described detection information is sent to controller; Described controller is connected to described pick-up unit and phonetic alarm device, receives described detection information, sends alerting signal according to described detection information to described phonetic alarm device; Described phonetic alarm device carries out the audio alert prompting when receiving described alerting signal.
In this technical scheme, can detect the state parameter of mechanical system, hydraulic system and the electrical system of development machine by pick-up unit, working time of oil pump in the hydraulic system for example, the working time of each working mechanism, electric current, voltage etc.; Can also detect the state parameter of the residing environment of development machine, such as gas density etc.According to the information that pick-up unit detects the development machine operator is carried out the audio alert prompting, can make the operator clearly notice the unusual condition of development machine, perhaps obtain the maintenance prompting of development machine mechanical system, hydraulic system and electrical system.
Preferably, described phonetic alarm device comprises: voice storage module, the voice document of storage prerecording; Speech control module is connected to described voice storage module, obtains corresponding voice document according to described alerting signal from described voice storage module; Loudspeaker is connected to described speech control module and described voice storage module, plays the described voice document that described speech control module obtains.
In this technical scheme, can pre-stored alarm statement, for example " cut is 2 hours, please change the hydraulic system filter core ", " motor overload please notes " etc.Select the alarm statement to play according to the specifying information in the alerting signal, cause operator's attention.
Preferably, described loudspeaker is anti-explosion loudspeaker.
Because the working environment of development machine is special, rock or coal cinder that phonetic alarm device often can be dropped bump against, and therefore adopt anti-explosion loudspeaker, can prevent that the rock or the coal cinder that are dropped from damaging.
Preferably, described controller also is connected to the operating means of described development machine, the operational order that described controller receives according to described operating means sends corresponding alerting signal to described phonetic alarm device, to be carried out corresponding audio alert prompting by described phonetic alarm device.
Preferably, described controller also is connected to the topworks of described development machine, described controller generates control signal according to the operational order for above-mentioned topworks that described operating means receives, and before described control signal is sent to described topworks, send corresponding alerting signal to described phonetic alarm device, to be carried out corresponding audio alert prompting by described phonetic alarm device.
In this technical scheme, can make development machine before operation response person's input operation, carry out first alarm.For example, the topworks that the operator opens development machine carries out operation, this moment advanced lang sound alarm " electric motor starting please notes ", the then motor entry into service of topworks has ensured related personnel's safety.
Preferably, described phonetic alarm device and/or described pick-up unit are connected with described controller by the CAN bus.
In this technical scheme, can adopt CAN bus in the development machine electrical system as communication line, each unit in the development machine audio alert prompt system connects with being connected by the CAN bus, realizes communication each other.The priority of audio alert prompting is set to senior in the development machine electrical system.
Preferably, also comprise: display device, be connected to described controller by the CAN bus, receive the trip information of described development machine, when described development machine operation, show the operational factor of described development machine according to described trip information; Described controller sends described trip information to described display device.
In this technical scheme, can show by display device operational factor and the maintenance prompting of development machine, handled easily personnel check.
Preferably, described development machine audio alert prompt system also comprises: alarm lamp, be connected to described controller by the CAN bus, carry out flash for prompting when receiving the alarm lamp signal, described controller sends described alarm lamp signal to described alarm lamp when sending described alerting signal.
In this technical scheme, the alarm lamp flicker is carried out simultaneously with the audio alert prompting, causes operator's attention.
Preferably, described pick-up unit comprise following one of at least: be arranged on voltage sensor, current sensor, oil temperature sensor, fuel level sensor, pressure transducer on the described development machine.
In this technical scheme, voltage sensor, current sensor are for detection of working current and the operating voltage of development machine topworks motor, and oil temperature sensor, fuel level sensor, pressure transducer are respectively applied to detect oil temperature, oil level and the oil pressure of tunneling machine hydraulic system.In addition, pick-up unit can also comprise firedamp sensor etc. other is applicable to the sensor of development machine.
According on the other hand of the present utility model, a kind of development machine is proposed, comprise each described development machine audio alert prompt system in the technique scheme.
By technique scheme, can carry out the audio alert prompting according to the duty of development machine, the handled easily person operates development machine.
Description of drawings
Fig. 1 shows the synoptic diagram according to the development machine audio alert prompt system of embodiment of the present utility model;
Fig. 2 shows the synoptic diagram according to the phonetic alarm device in the development machine audio alert prompt system of embodiment of the present utility model.
Component names and the corresponding relation between the Reference numeral among Fig. 1 and Fig. 2 are:
100 development machine audio alert prompt systems, 102 pick-up units, 104 controllers, 106 phonetic alarm devices, 108 display device, 110 alarm lamps, 112 operating means.
Embodiment
In order more clearly to understand above-mentioned purpose of the present utility model, feature and advantage, below in conjunction with the drawings and specific embodiments the utility model is further described in detail.
A lot of details have been set forth in the following description so that fully understand the utility model; but; the utility model can also adopt other to be different from other modes described here and implement, and therefore, protection domain of the present utility model is not subjected to the restriction of following public specific embodiment.
Below in conjunction with drawings and Examples the utility model is described further.Need to prove that in the situation of not conflicting, the application's embodiment and the feature among the embodiment can make up mutually.
Fig. 1 shows the block diagram according to the development machine audio alert prompt system of embodiment of the present utility model.
As shown in Figure 1, development machine audio alert prompt system 100 according to embodiment of the present utility model comprises: pick-up unit 102, detect working status parameter and/or the ambient condition parameter of development machine, generating corresponding detection information, and detection information is sent to controller 104; Controller 104 is connected to pick-up unit 102 and phonetic alarm device 106, receives detection information, sends alerting signal according to detection information to phonetic alarm device 106; Phonetic alarm device 106 carries out the audio alert prompting when receiving alerting signal.
In this technical scheme, can detect the state parameter of mechanical system, hydraulic system and the electrical system of development machine by pick-up unit 102, working time of oil pump in the hydraulic system for example, the working time of each working mechanism, electric current, voltage etc.; Can also detect the state parameter of the residing environment of development machine, such as gas density etc.According to the information that pick-up unit 102 detects the development machine operator is carried out the audio alert prompting, can make the operator clearly notice the unusual condition of development machine, perhaps obtain the maintenance prompting of development machine mechanical system, hydraulic system and electrical system.
Referring to Fig. 2, in one embodiment, phonetic alarm device 106 comprises: voice storage module 1062, the voice document of storage prerecording; Speech control module 1064 is connected to voice storage module 1062, obtains corresponding voice document according to alerting signal from voice storage module 1062; Loudspeaker 1066 is connected to speech control module 1064 and voice storage module 1062, plays the voice document that speech control module 1064 obtains.
In this technical scheme, can pre-stored alarm statement, for example " cut is 2 hours, please change the hydraulic system filter core ", " motor overload please notes " etc.Select the alarm statement to play according to the specifying information in the alerting signal, cause operator's attention.
Preferably, loudspeaker 1066 is anti-explosion loudspeaker.
Because the working environment of development machine is special, rock or coal cinder that phonetic alarm device 106 often can be dropped bump against, and therefore adopt anti-explosion loudspeaker, can prevent that the rock or the coal cinder that are dropped from damaging.
Preferably, controller 104 also is connected to the operating means 112 of development machine, the operational order that controller 104 receives according to operating means 112 sends corresponding alerting signal to phonetic alarm device 106, to be carried out corresponding audio alert prompting by phonetic alarm device 106.
Preferably, controller 104 also is connected to the topworks of development machine, controller 104 generates control signal according to the operational order for above-mentioned topworks that operating means receives, and before control signal is sent to topworks, send corresponding alerting signal to phonetic alarm device 106, to be carried out corresponding audio alert prompting by phonetic alarm device 106.
In this technical scheme, can make development machine before operation response person's input operation, carry out first alarm.For example, the topworks that the operator opens development machine carries out operation, this moment advanced lang sound alarm " electric motor starting please notes ", the then motor entry into service of topworks has ensured related personnel's safety.
Preferably, phonetic alarm device 106 and/or pick-up unit 102 are connected with controller 104 by the CAN bus.
In this technical scheme, can adopt CAN bus in the development machine electrical system as communication line, each unit in the development machine audio alert prompt system 100 connects with being connected by the CAN bus, realizes communication each other.The priority of audio alert prompting is set to senior in the development machine electrical system.
Preferably, development machine audio alert prompt system 100 also comprises: display device 108, be connected to controller 104 by the CAN bus, and receive the trip information of development machine, when moving, development machine shows the operational factor of development machine according to trip information; Controller 104 sends trip information to display device 108.
In this technical scheme, can show by display device 108 operational factor and the maintenance prompting of development machine, handled easily personnel watch.
Preferably, development machine audio alert prompt system 100 also comprises: alarm lamp 110, be connected to controller 104 by the CAN bus, carry out flash for prompting when receiving the alarm lamp signal, controller 104 sends the alarm lamp signal to alarm lamp when sending alerting signal.
In this technical scheme, the alarm lamp flicker is carried out simultaneously with the audio alert prompting, causes operator's attention.
Preferably, pick-up unit 102 comprise following one of at least: be arranged on voltage sensor, current sensor, oil temperature sensor, fuel level sensor, pressure transducer on the development machine.
In this technical scheme, voltage sensor, current sensor are for detection of working current and the operating voltage of development machine topworks motor, and oil temperature sensor, fuel level sensor, pressure transducer are respectively applied to detect oil temperature, oil level and the oil pressure of tunneling machine hydraulic system.In addition, pick-up unit can also comprise firedamp sensor etc. other is applicable to the sensor of development machine.
When development machine works, the operator is transferred to controller 104 by operating means 112 starter motors with operational order, and controller 104 sends alerting signal to phonetic alarm device 106, phonetic alarm device 106 carry out audio alert prompting " electric motor starting please notes! ", while alarm lamp 110 flash for prompting.Point out complete after, controller 104 transmits control signal to topworks's motor again, simultaneously display device 108 shows the technical parameter of topworkies' motors operation.When electrical malfunction occurring, pick-up unit 102 is transferred to controller 104 with the abnormal signal that detects, and through routine processes, controller 104 sends alerting signal to phonetic alarm device, phonetic alarm device 106 carry out audio alert prompting " motor overload please notes! " while pilot lamp flash for prompting.
After the time cumulation of timer in controller 104 programs reached the Preset Time value, controller 104 sent alerting signals to phonetic alarm device 106, phonetic alarm device 106 carry out the audio alert prompting " move * * hour, please change the hydraulic system filter core! ", for the maintenance prompting, display device 108 can demonstrate the maintenance guide accordingly, and prompting operation person further operates.
The development machine that the utility model proposes comprises in the technique scheme each development machine audio alert prompt system.
To sum up, according to the utility model, can carry out the audio alert prompting according to the duty of development machine, the handled easily person operates development machine.
The above is preferred embodiment of the present utility model only, is not limited to the utility model, and for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.

Claims (10)

1. a development machine audio alert prompt system is characterized in that, comprising:
Pick-up unit (102) detects working status parameter and/or the ambient condition parameter of development machine, generating corresponding detection information, and described detection information is sent to controller (104);
Described controller (104) is connected to described pick-up unit (102) and phonetic alarm device (106), receives described detection information, sends alerting signal according to described detection information to described phonetic alarm device (106);
Described phonetic alarm device (106) carries out the audio alert prompting when receiving described alerting signal.
2. development machine audio alert prompt system according to claim 1 is characterized in that, described phonetic alarm device (106) comprising:
Voice storage module (1062), the voice document of storage prerecording;
Speech control module (1064) is connected to described voice storage module (1062), obtains corresponding voice document according to described alerting signal from described voice storage module (1062);
Loudspeaker (1066) is connected to described speech control module (1064) and described voice storage module (1062), plays the described voice document that described speech control module (1064) obtains.
3. development machine audio alert prompt system according to claim 2 is characterized in that, described loudspeaker (1066) is anti-explosion loudspeaker.
4. development machine audio alert prompt system according to claim 1, it is characterized in that, described controller (104) also is connected to the operating means (112) of described development machine, the operational order that described controller (104) receives according to described operating means (112), send corresponding alerting signal to described phonetic alarm device (106), to be carried out corresponding audio alert prompting by described phonetic alarm device (106).
5. development machine audio alert prompt system according to claim 4, it is characterized in that, described controller (104) also is connected to the topworks of described development machine, described controller (104) generates control signal according to the operational order for above-mentioned topworks that described operating means (112) receives, and before described control signal is sent to described topworks, send corresponding alerting signal to described phonetic alarm device (106), to be carried out corresponding audio alert prompting by described phonetic alarm device (106).
6. each described development machine audio alert prompt system in 5 according to claim 1 is characterized in that described phonetic alarm device (106) and/or described pick-up unit (102) are connected with described controller (104) by the CAN bus.
7. development machine audio alert prompt system according to claim 6 is characterized in that, also comprises:
Display device (108) is connected to described controller (104) by the CAN bus, receives the trip information of described development machine, shows the operational factor of described development machine when described development machine operation according to described trip information;
Described controller (104) sends described trip information to described display device (108).
8. development machine audio alert prompt system according to claim 6 is characterized in that, also comprises:
Alarm lamp (110), be connected to described controller (104) by the CAN bus, carry out flash for prompting when receiving the alarm lamp signal, wherein, described controller (104) sends described alarm lamp signal to described alarm lamp (110) when sending described alerting signal.
9. each described development machine audio alert prompt system in 5 according to claim 1 is characterized in that, described pick-up unit (102) comprise following one of at least:
Be arranged on voltage sensor, current sensor, oil temperature sensor, fuel level sensor, pressure transducer on the described development machine.
10. a development machine is characterized in that, comprises each described development machine audio alert prompt system in the claim 1 to 9.
CN 201220394954 2012-08-09 2012-08-09 Heading machine voice alarm prompt system and heading machine Expired - Lifetime CN202816089U (en)

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Application Number Priority Date Filing Date Title
CN 201220394954 CN202816089U (en) 2012-08-09 2012-08-09 Heading machine voice alarm prompt system and heading machine

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Application Number Priority Date Filing Date Title
CN 201220394954 CN202816089U (en) 2012-08-09 2012-08-09 Heading machine voice alarm prompt system and heading machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592877A (en) * 2013-11-15 2014-02-19 鸡西煤矿机械有限公司 Machine-mounted voice and flicker warning integrated warning device installed on coal mine mining machine and warning method
CN103985208A (en) * 2014-05-22 2014-08-13 北京矿冶研究总院 Device and method for transmitting monitoring information through light-operated triggering
CN109243454A (en) * 2018-10-31 2019-01-18 天地科技股份有限公司上海分公司 The control system and its control method of mining machinery
CN111535392A (en) * 2020-05-08 2020-08-14 三一重机有限公司 Walking control method and walking control device for wheel type excavator and wheel type excavator
CN112258803A (en) * 2020-10-21 2021-01-22 内蒙古上海庙矿业有限责任公司 Early warning device and early warning method for scraper conveyor
CN113030612A (en) * 2021-02-26 2021-06-25 兖矿东华重工有限公司 Safety detection method, system, device and medium for development machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592877A (en) * 2013-11-15 2014-02-19 鸡西煤矿机械有限公司 Machine-mounted voice and flicker warning integrated warning device installed on coal mine mining machine and warning method
CN103985208A (en) * 2014-05-22 2014-08-13 北京矿冶研究总院 Device and method for transmitting monitoring information through light-operated triggering
CN103985208B (en) * 2014-05-22 2016-09-21 北京矿冶研究总院 Device and method for transmitting monitoring information through light-operated triggering
CN109243454A (en) * 2018-10-31 2019-01-18 天地科技股份有限公司上海分公司 The control system and its control method of mining machinery
CN111535392A (en) * 2020-05-08 2020-08-14 三一重机有限公司 Walking control method and walking control device for wheel type excavator and wheel type excavator
CN112258803A (en) * 2020-10-21 2021-01-22 内蒙古上海庙矿业有限责任公司 Early warning device and early warning method for scraper conveyor
CN113030612A (en) * 2021-02-26 2021-06-25 兖矿东华重工有限公司 Safety detection method, system, device and medium for development machine

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