CN202771916U - Oil filter of transformer oil - Google Patents
Oil filter of transformer oil Download PDFInfo
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- CN202771916U CN202771916U CN201220488244.5U CN201220488244U CN202771916U CN 202771916 U CN202771916 U CN 202771916U CN 201220488244 U CN201220488244 U CN 201220488244U CN 202771916 U CN202771916 U CN 202771916U
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Abstract
The utility model discloses an oil filter of transformer oil and belongs to the technical field of electric power transmission and transformation. The oil filter of the transformer oil comprises two groups of feeding valves, two group of discharging valves, a four-level filter, a four-level sewage disposal valve, a four-level vent valve, an inner circulation valve (5), a feeding sampling valve (6), a security filter (7), a shield pump (8), a pump outlet adjusting valve (9), a flowmeter (10), a pressure controller (11), a check valve (16), a discharging sampling valve (17), a systematic sewage disposal valve (18) and an assembling type cleaning sampling platform (27). On the basis of three-level filtering, security filtering of a first-level metal filter core is added, secondary pollution of the transformer oil is reduced, and the secondary pollution of the transformer oil is caused by dropping of filter materials of the front three-level filter core, a 100-level ultra-clean sampling platform is added, so that sampling precision is improved, feeding and discharging pipelines are simultaneously optimized, and under the condition that the pipelines does not need changing, filter changing-over can be achieved by opening and closing the valve. The oil filter of the transformer oil has the advantages of being high in filter precision, high in sampling precision degree, simple and convenient to operate, low in oil consumption, and suitable for cleaning and filter processing of insulating oil of a transformer, hydraulic oil and the like.
Description
Technical field
The utility model belongs to electric power T ﹠ D Technology field, and a kind of transformer oil oil filter particularly is provided.
Background technology
China's name republic's power industry standard " granularity limit value in the transformer oil " (DL/T 1096-2008) regulation: 500kV and above AC transformer oil particles degree should be controlled at: before putting into operation in (after the Circulation and Hot Oil Spray) 100mL oil the granule number greater than 5 μ m be less than or equal to 2000, during operation in (after containing overhaul) 100mL oil the granule number greater than 5 μ m be less than or equal to 3000.(after the Circulation and Hot Oil Spray) granularity should be controlled at before 500kV and above DC converter transformer put into operation: the granule number greater than 5 μ m in the 100mL oil is less than or equal to 1000.Require highlyer in the practical application, the granule number greater than 5 μ m in the 100mL oil is less than or equal to 500, namely reaches in the NAS1638 fluid more than 1 grade standard in the particle contamination grade scale.
Patent 201020566566.8 " Multistage purifying oil filter " thus providing a kind of carries out the Multistage purifying oil filter that online circulating filtration guarantees cleanliness of hydraulic oil to hydraulic oil, can be used for the processing of transformer oil, but filtering accuracy is inadequate, and the material that comes off on the afterbody filter core tends to pollute whole oil system, causes granule number to exceed standard.
Calibration, preparation of samples and the test of transformer oil particle size test instrument all should (platform) be finished in the clean room, and cleanliness class is 100 grades.Be not equipped with the oil filter equipment of clean sampling bench, be difficult to guarantee the cleanliness factor level of the actual fluid of the true reflection of sampling, solution is to be equipped with a portable sampling bench, inconvenient operation usually.
Existing oil filter all adopts the mode of circulating filtration, when the mode that adopts two tank circulating filtrations (namely is filled into the B tank from the A tank with oil, and then be filled into the A tank from the B tank, so repeatedly, generally need circulation 3 times or more than) time, two tanks switch mutually need to switch pipeline, can cause the waste of fluid and is polluting.
Summary of the invention
The purpose of this utility model is to provide a kind of transformer oil oil filter, and technical problem to be solved is: 1. a kind of transformer oil oil filter is provided, makes the filtering accuracy of insulating oil reach 0.45 μ m, simultaneously, prevent from that organic filter material from coming off to cause fluid to pollute again; 2. an integrated cleanliness class is 100 grades the clean sampling bench of assembly type in the oil filter system, guarantees the accuracy of sampling; 3. by internal duct optimization, the import and export of oil filter can be switched at any time by valve.
The utility model overcomes the above problems the technical scheme that adopts: 1. adopt the level Four filtration system, wherein first, second and third grade employing is equipped with the filter of organic filter core that filtering accuracy is respectively three kinds of different accuracies of 5 μ m, 1 μ m and 0.45 μ m, behind third level filter, the metal filtering core filter of filtering accuracy 2 μ m of connecting filters as fourth stage security personnel, pollutes to prevent the organic filter core filter material of first three grade fluid that causes that comes off again; 2. inner at oil filter, the clean sampling bench of assembly type of integrated installation, cleanliness class is 100 grades, charging and discharging probe tube all is linked in the clean sampling bench, thus the accuracy of assurance sampling; 3. adopt valve sets that A interface and the B interface of oil filter are coupled together, import and export by switch valve realization oil filter and between A interface and B interface, change.
The utility model comprises two groups of inlet valves, two groups of clean sampling bench 27 of bleeder valve, level Four filter, level Four blowdown valve, level Four vent valve, interior circulating valve 5, charging sample valve 6, cartridge filter 7, canned pump 8, pump discharge adjuster valve 9, flowmeter 10, pressure controller 11, check-valves 16, discharging sample valve 17, system's blowdown valve 18 and assembly type.Wherein the first inlet valve 1 and the second inlet valve 2 are arranged in parallel, and the one end connects respectively oil filter A interface and B interface, and the other end merges, and are connected with cartridge filter 7 imports; Cartridge filter 7 outlets are connected with the import of canned pump 8, and the outlet of canned pump 8 is connected with pump discharge adjuster valve 9, and the outlet of pump discharge adjuster valve is connected with the entrance of grade one filter 12; Grade one filter 12, secondary filter 13, tertiary filter 14 and level Four filter 15 are connected in series successively; The outlet of level Four filter 15 connects check-valves 16; The first bleeder valve 3 and the second bleeder valve 4 are arranged in parallel, and the one end is connected with the A interface with the oil filter B interface respectively, and the other end merges, and are connected with check-valves 16 outlets; The first bleeder valve 3 be connected inlet valve 2 and connect, the second bleeder valve 4 is connected with the first inlet valve 1; Interior circulating valve 5 is arranged in parallel with the valve group of the first inlet valve 1 and the second bleeder valve 4 compositions and the valve group of the second inlet valve 2 and the first bleeder valve 3 compositions respectively, one end of interior circulating valve 5 is connected with check-valves 16 outlets, and the other end is connected with the entrance of cartridge filter 7; On the pipeline between the outlet of pump discharge adjuster valve 9 and the grade one filter 12, flowmeter 10 and pressure controller 11 are installed; The top that grade one filter 12, secondary filter 13, tertiary filter 14 and level Four filter are connected and bottom connect respectively one-level vent valve 23, secondary exhaust valve 24, three grades of vent valves 25, level Four vent valve 26 and one-level blowdown valves 19, secondary blowdown valve 20, three grades of blowdown valves 21, level Four blowdown valve 22; Plumbing connection system blowdown valve 18 between the outlet of pump discharge adjuster valve 9 and the grade one filter 12; Charging sample valve 6 and discharging sample valve 17 are connected to respectively in the clean sampling bench 27 of assembly type.
Grade one filter 12 described in the utility model, secondary filter 13, tertiary filter 14 and level Four filter 15 include filter housings and filter medium, wherein, the filter medium of grade one filter 12 is organic filter core of crossing, filtering accuracy is 5 μ m, the filter medium of secondary filter 13 is organic filter core of crossing, filtering accuracy is 1 μ m, the filter medium of tertiary filter 14 is organic filter core of crossing, filtering accuracy is 0.45 μ m, the filter medium of level Four filter 15 is the metal filtration core, and filtering accuracy is 2 μ m.
The utility model is provided with the clean sampling bench 27 of assembly type; Pipeline between the first inlet valve 1, the second inlet valve 2 and cartridge filter 7 connects charging sample valve 6; Pipeline between check-valves 16 and the first bleeder valve 3, the second bleeder valve 4 connects discharging sample valve 17; The other end of charging sample valve 6 and discharging sample valve 17 is linked into respectively in the clean sampling bench 27 of assembly type.
Interior circulating valve 5 described in the utility model is arranged in parallel with the valve group of the first inlet valve 1 and the second bleeder valve 4 compositions or the valve group of the second inlet valve 2 and the first bleeder valve 3 compositions respectively; One end of interior circulating valve 5 or the first inlet valve 1 or the second inlet valve 2 is connected with the entrance of cartridge filter 7; One end of interior circulating valve 5 or the first bleeder valve 3 or the second bleeder valve 4 is connected with check-valves 16 outlets; Oil filter A interface and the first inlet valve 1 be connected bleeder valve 4 and be connected, oil filter B interface and the second inlet valve 2 be connected bleeder valve 3 and be connected.
The utility model is on the basis of three-stage filtration, the security personnel that increased the one-level metal filtering core filter, reduced the transformer oil secondary pollution that first three grade filter core filter material comes off and causes, 100 grades of ultra-clean sampling bench have been increased, improved sampling precision, also optimized simultaneously the input and output material pipeline, in the situation that need not change pipeline, realized filtering by valve switch and switch.Advantage is: 1. filtering accuracy improves; 2. the accuracy of taking a sample improves; 3. simplify the operation, reduce oily loss.Be not only applicable to the filtration of transformer oil, also be applicable to the cleaning filtration treatment of various hydraulic oil, machine oil etc.
Description of drawings
Fig. 1 is transformer oil oil filter schematic flow sheet.Wherein, the first inlet valve 1, the second inlet valve 2, the first bleeder valve 3, the second bleeder valve 4, interior circulating valve 5, charging sample valve 6, cartridge filter 7, canned pump 8, pump discharge adjuster valve 9, flowmeter 10, pressure controller 11, grade one filter 12, secondary filter 13, tertiary filter 14, level Four filter 15, check-valves 16, outlet sample valve 17, system's blowdown valve 18, one-level blowdown valve 19, secondary blowdown valve 20, three grades of blowdown valves 21, level Four blowdown valve 22, one-level vent valve 23, secondary exhaust valve 24, three grades of vent valves 25, level Four vent valve 26, the clean sampling bench 27 of assembly type.
Embodiment
Comprise the first inlet valve 1, the second inlet valve 2, the first bleeder valve 3, the second bleeder valve 4, interior circulating valve 5, charging sample valve 6, cartridge filter 7, canned pump 8, pump discharge adjuster valve 9, flowmeter 10, pressure controller 11, grade one filter 12, secondary filter 13, tertiary filter 14, level Four filter 15, check-valves 16, discharging sample valve 17, system's blowdown valve 18, one-level blowdown valve 19, secondary blowdown valve 20, three grades of blowdown valves 21, level Four blowdown valve 22, one-level vent valve 23, secondary exhaust valve 24, three grades of vent valves 25, the clean sampling bench 27 of level Four vent valve 26 and assembly type.Wherein the first inlet valve 1 and the second inlet valve 2 are arranged in parallel, and the one end connects respectively oil filter A interface and B interface, and the other end merges, and are connected with cartridge filter 7 imports; Cartridge filter 7 outlets are connected with the import of canned pump 8, and the outlet of canned pump 8 is connected with pump discharge adjuster valve 9, and the outlet of pump discharge adjuster valve is connected with the entrance of grade one filter 12; Grade one filter 12, secondary filter 13, tertiary filter 14 and level Four filter 15 are connected in series successively; The outlet of level Four filter 15 connects check-valves 16; The first bleeder valve 3 and the second bleeder valve 4 are arranged in parallel, and the one end is connected with the A interface with the oil filter B interface respectively, and the other end merges, and are connected with check-valves 16 outlets; The first bleeder valve 3 be connected inlet valve 2 and connect, the second bleeder valve 4 is connected with the first inlet valve 1; Interior circulating valve 5 is arranged in parallel with the valve group of the first inlet valve 1 and the second bleeder valve 4 compositions and the valve group of the second inlet valve 2 and the first bleeder valve 3 compositions respectively, one end of interior circulating valve 5 is connected with check-valves 16 outlets, and the other end is connected with the entrance of cartridge filter 7; On the pipeline between the outlet of pump discharge adjuster valve 9 and the grade one filter 12, flowmeter 10 and pressure controller 11 are installed; The top that grade one filter 12, secondary filter 13, tertiary filter 14 and level Four filter are connected and bottom connect respectively one-level vent valve 23, secondary exhaust valve 24, three grades of vent valves 25, level Four vent valve 26 and one-level blowdown valves 19, secondary blowdown valve 20, three grades of blowdown valves 21, level Four blowdown valve 22; Plumbing connection system blowdown valve 18 between the outlet of pump discharge adjuster valve 9 and the grade one filter 12; Charging sample valve 6 and discharging sample valve 17 are connected to respectively in the clean sampling bench 27 of assembly type.
Below in conjunction with accompanying drawing the utility model is done further explanation.
± 800KV DC converter transformer, the transformer oil total amount is 120m3 approximately, adopts two tank circulating filtrations, single circulating tank volume 15m3, coefficient 80% approximately needs 10 tanks oil, concrete processing method:
(1) equipment circulation flushing
New oil filter is first to be used or more behind the renew cartridge, need to carry out circulation flushing to oil filter.Two oil tanks are connected respectively to A interface and the B interface of oil filter, fill oil in the A tank, the B tank is slack tank.At first start shooting at the A tank: open the first inlet valve 1, interior circulating valve 5 cuts out other valve, starts canned pump 8; Open one-level vent valve 23,24, three grades of vent valves 25 of secondary exhaust valve and level Four vent valve 26 carry out exhaust, and exhaust finishes to close corresponding vent valve; Regulate pump discharge adjuster valve 9, making flowmeter 10 readings is 12m3/h, and the oil filter system is carried out circulation flushing, washing time approximately 24 hours;
(2) tank internal circulation filtering (need filter 23 all over)
From outlet sample valve 17 sample analysis granule numbers, defective continuation circulation, qualified after, open the first bleeder valve 3, close interior circulating valve 5, filter from the A tank to the B tank; After about 1 hour, the A tank has filtered, and opens interior circulating valve 5, closes the first bleeder valve 3 and the first inlet valve 1, opens the second inlet valve 2 and the second bleeder valve 4, closes interior circulating valve 5, begins to filter from the B tank to the A tank; So repeatedly, filter 23 time; Respectively from charging sample valve 6 and discharging sample valve 17 sample analysis granule numbers, after two samples are all qualified, filter and finish to shut down;
(3) transformer oil filling
Annotate to transformer (by other Special Equipment) filtering good oil.Again give A tank perfusion fresh oil, begin the second tank and filter, need altogether 10 tanks;
(4) body-internal-circulation is filtered
After oil is filled it up with in the transformer, need to continue circulating filtration to the oil in the transformer.Oil filter A, B interface all are connected to transformer, and start is carried out circulating filtration to the oil that is filled in the transformer shell, to remove the impurity such as dust that produce in the installation process again.Filtration time needs 7～10 days, finally from charging sample valve 6 and discharging sample valve 17 sample analysis granule numbers, after two samples are all qualified, filter and finishes to shut down.Whole end-of-job.
Granule number greater than 5 μ m among the initial crude oil 100mL is 7000, filter 23 all over after, granule number greater than 5 μ m in the 100mL oil is 350, reaches primary standard in the NAS1638 standard (super cleaning systems, in the 100mL oil greater than the granule number scope of 5 μ m at 250～500).
Specific implementation approach of the present utility model and mode also have a lot, and the above only is a kind of embodiment of the present utility model.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model basic principle, also can make some improvement and modification, these improvement and modification also should be considered as protection range of the present utility model.
Claims (4)
1. a transformer oil oil filter is characterized in that: comprise two groups of inlet valves, two groups of clean sampling bench (27) of bleeder valve, level Four filter, level Four blowdown valve, level Four vent valve, interior circulating valve (5), charging sample valve (6), cartridge filter (7), canned pump (8), pump discharge adjuster valve (9), flowmeter (10), pressure controller (11), check-valves (16), discharging sample valve (17), system's blowdown valve (18) and assembly type; Wherein the first inlet valve (1) is arranged in parallel with the second inlet valve (2), and the one end connects respectively oil filter A interface and B interface, and the other end merges, and is connected with cartridge filter (7) import; Cartridge filter (7) outlet is connected with the import of canned pump (8), and the outlet of canned pump (8) is connected with pump discharge adjuster valve (9), and the outlet of pump discharge adjuster valve is connected with the entrance of grade one filter (12); Grade one filter (12), secondary filter (13), tertiary filter (14) and level Four filter (15) are connected in series successively; The outlet of level Four filter (15) connects check-valves (16); The first bleeder valve (3) and the second bleeder valve (4) are arranged in parallel, and the one end is connected with the A interface with the oil filter B interface respectively, and the other end merges, and are connected with check-valves (16) outlet; The first bleeder valve (3) be connected inlet valve (2) and connect, the second bleeder valve (4) is connected with the first inlet valve (1); Interior circulating valve (5) is arranged in parallel with the valve group of the first inlet valve (1) and the second bleeder valve (4) composition and the valve group of the second inlet valve (2) and the first bleeder valve (3) composition respectively, one end of interior circulating valve (5) is connected with check-valves (16) outlet, and the other end is connected with the entrance of cartridge filter (7); Flowmeter (10) and pressure controller (11) are installed on the pipeline between the outlet of pump discharge adjuster valve (9) and the grade one filter (12); Grade one filter (12), secondary filter (13), tertiary filter (14) are connected 15 with the level Four filter) top and bottom connect respectively one-level vent valve (23), secondary exhaust valve (24), three grades of vent valves (25), level Four vent valve (26) and one-level blowdown valve (19), secondary blowdown valve (20), three grades of blowdown valves (21), level Four blowdown valve (22); Plumbing connection system blowdown valve (18) between the outlet of pump discharge adjuster valve (9) and the grade one filter (12); Charging sample valve (6) and discharging sample valve (17) are connected to respectively in the clean sampling bench of assembly type (27).
2. transformer oil oil filter according to claim 1, it is characterized in that, described grade one filter (12), secondary filter (13), tertiary filter (14) and level Four filter (15) include filter housings and filter medium, wherein, the filter medium of grade one filter (12) is organic filter core of crossing, filtering accuracy is 5 μ m, the filter medium of secondary filter (13) is organic filter core of crossing, filtering accuracy is 1 μ m, the filter medium of tertiary filter (14) is organic filter core of crossing, filtering accuracy is 0.45 μ m, and the filter medium of level Four filter (15) is the metal filtration core, and filtering accuracy is 2 μ m.
3. transformer oil oil filter according to claim 1 is characterized in that, the pipeline between the first inlet valve (1), the second inlet valve (2) and cartridge filter (7) connects charging sample valve (6); Pipeline between check-valves (16) and the first bleeder valve (3), the second bleeder valve (4) connects discharging sample valve (17).
4. transformer oil oil filter according to claim 1 is characterized in that, an end of interior circulating valve (5) or the first inlet valve (1) or the second inlet valve (2) is connected with the entrance of cartridge filter (7); One end of interior circulating valve (5) or the first bleeder valve (3) or the second bleeder valve (4) is connected with check-valves (16) outlet; Oil filter A interface and the first inlet valve (1) be connected bleeder valve (4) and be connected, oil filter B interface and the second inlet valve (2) be connected bleeder valve (3) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220488244.5U CN202771916U (en) | 2012-09-21 | 2012-09-21 | Oil filter of transformer oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220488244.5U CN202771916U (en) | 2012-09-21 | 2012-09-21 | Oil filter of transformer oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202771916U true CN202771916U (en) | 2013-03-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220488244.5U Expired - Lifetime CN202771916U (en) | 2012-09-21 | 2012-09-21 | Oil filter of transformer oil |
Country Status (1)
| Country | Link |
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| CN (1) | CN202771916U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110564499A (en) * | 2019-10-10 | 2019-12-13 | 浙江益海嘉里食品工业有限公司 | Quick switching device and switching method for refined oil |
-
2012
- 2012-09-21 CN CN201220488244.5U patent/CN202771916U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110564499A (en) * | 2019-10-10 | 2019-12-13 | 浙江益海嘉里食品工业有限公司 | Quick switching device and switching method for refined oil |
| CN110564499B (en) * | 2019-10-10 | 2023-11-21 | 浙江益海嘉里食品工业有限公司 | Refined oil quick switching device and switching method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130306 |
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| CX01 | Expiry of patent term |