CN103691706A - Multifunctional hydraulic washing system - Google Patents

Multifunctional hydraulic washing system Download PDF

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Publication number
CN103691706A
CN103691706A CN201310684905.0A CN201310684905A CN103691706A CN 103691706 A CN103691706 A CN 103691706A CN 201310684905 A CN201310684905 A CN 201310684905A CN 103691706 A CN103691706 A CN 103691706A
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China
Prior art keywords
pipeline
oil
washing
independent flushing
flushing pipeline
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Application number
CN201310684905.0A
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Chinese (zh)
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CN103691706B (en
Inventor
张曦
王经苗
谭霖林
赵敏
赵志辉
郝彦军
潘丽玮
李雪
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Crystal Metallurgical Engineering Technology (beijing) Co Ltd
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Crystal Metallurgical Engineering Technology (beijing) Co Ltd
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Priority to CN201310684905.0A priority Critical patent/CN103691706B/en
Publication of CN103691706A publication Critical patent/CN103691706A/en
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Publication of CN103691706B publication Critical patent/CN103691706B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention relates to a multifunctional hydraulic washing system, comprising an oil tank, an independent washing pipeline I and an independent washing pipeline II; the oil tank is provided with a heater, a temperature relay, a liquid level controller, an oil liquid detector and a dual-drum magnetic oil returning filter; each of the independent washing pipeline I and the independent washing pipeline II comprises an oil inlet pipeline and an oil returning pipeline; the oil inlet pipelines are connected with the oil tank; the oil returning pipelines are connected with the oil tank by the dual-drum magnetic oil returning filter. A quick change connector and a rubber pipe are arranged at each of the inlets and the outlets of the oil inlet pipelines and the oil returning pipelines. A backpressure valve is serially connected onto each of the oil returning pipeline. The multifunctional hydraulic washing system has the beneficial effects that the washing effect is good and the washing time is greatly shortened; the oil temperature is automatically controlled, the online oil liquid replenishing function is realized, and the online washing and replacing of a filter core are realized; the washing range is larger, and the multifunctional hydraulic washing system is suitable for various systems; the structure is compact, the size is small and the carrying and transportation are convenient; the pollution to the environment is reduced and oil liquid waste is reduced.

Description

A kind of multifunction hydraulic rinse-system
Technical field
The present invention relates to a kind of multifunction hydraulic rinse-system.
Background technology
It is flushing of pipeline that existing hydraulic pressure rinse-system (shown in Fig. 1) is generally low pressure and mass flow screw pump, and majority is all the flow velocity that improves hydraulic oil, makes it reach turbulent condition and system pressure is lower, cannot at the pressure reduction of pipeline, reach a certain numerical value by guarantee effect; Especially larger along stroke pressure loss for the pipeline below DN15 latus rectum, existing development apparatus system pressure is to be beyond one's reach, and can cause punching not wash clean, and even can make whole hydraulic system paralysis; Existing rinse-system is by hand oiling and oil extraction complex operation, and overall volume is large, difficult, also cannot be under non-stop-machine state renew cartridge more; Existing rinse-system developing result is poor, and the cycle is longer.
Summary of the invention
The object of this invention is to provide a kind of multifunction hydraulic rinse-system, to reach the object of supporting various control signal.
The object of the invention is to be achieved through the following technical solutions:
A kind of multifunction hydraulic rinse-system, comprise fuel tank, independent flushing pipeline one and independent flushing pipeline two, described fuel tank is provided with heater, temperature relay, fluid level controller, fluid detector and bitubular magnetic return filter, described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank, described return line is connected with fuel tank by described bitubular magnetic return filter, the import and export of in-line and return line is provided with hydraulic quick coupler and sebific duct, on described return line, be in series with counterbalance valve.
Further, on described inflow pipeline, be in series with check valve.
Further, on the inflow pipeline of described independent flushing pipeline one, be in series with high-pressure pump group of motors and tee ball valve and be parallel with electromagnetic relief valve and cooler.
Further, on the inflow pipeline of described independent flushing pipeline two, be in series with low pressure and mass flow pump motor group and be parallel with overflow valve.
Further, described return line is provided with online test point.
Further, between described in-line and return line, be provided with stop valve one; Between the inflow pipeline of the inflow pipeline of independent flushing pipeline one and independent flushing pipeline two, be provided with stop valve two.
Beneficial effect of the present invention is: developing result has better also shortened washing time greatly; Automatically control oil temperature, supplement online fluid function, realized filter core on-line cleaning or replacing; Flushing scope is larger, can be suitable for various systems; Compact conformation, volume is little, is convenient to carrying and convenient transportation etc.; Reduce the waste of environmental pollution and fluid.
Accompanying drawing explanation
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the structural representation of existing hydraulic pressure rinse-system;
Fig. 2 is the structural representation of multifunction hydraulic rinse-system described in the embodiment of the present invention.
In figure:
1, fuel tank; 2, heater; 3, temperature relay; 4, fluid level controller; 5, fluid detector; 6, bitubular magnetic return filter; 7, hydraulic quick coupler; 8, sebific duct; 9, counterbalance valve; 10, check valve; 11, high-pressure pump group of motors; 12, tee ball valve; 13, electromagnetic relief valve; 14, cooler; 15, low pressure and mass flow pump motor group; 16, overflow valve; 17, online test point; 18, stop valve one; 19, stop valve two; 20, oil suction coarse filter; 21, screw pump motor group; 22, monotubular oil return coarse filter.
The specific embodiment
As shown in Figure 2, multifunction hydraulic rinse-system described in the embodiment of the present invention, comprise fuel tank 1, independent flushing pipeline one and independent flushing pipeline two, described fuel tank is provided with heater 2, temperature relay 3, fluid level controller 4, fluid detector 5 and bitubular magnetic return filter 6, described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank 1, described return line is connected with fuel tank 1 by described bitubular magnetic return filter 6, the import and export of in-line and return line is provided with hydraulic quick coupler 7 and sebific duct 8, on described return line, be in series with counterbalance valve 9, on described inflow pipeline, be in series with check valve 10, on the inflow pipeline of described independent flushing pipeline one, be in series with high-pressure pump group of motors 11 and tee ball valve 12 and be parallel with electromagnetic relief valve 13 and cooler 14, on the inflow pipeline of described independent flushing pipeline two, be in series with low pressure and mass flow pump motor group 15 and be parallel with overflow valve 16, described return line is provided with online test point 17, between described in-line and return line, be provided with stop valve 1, between the inflow pipeline of described independent flushing pipeline one and the inflow pipeline of independent flushing pipeline two, be provided with stop valve 2 19.
The design of two road independent flushing pipelines, can carry out independence or rinse simultaneously the pipeline of different latus rectums, increases a counterbalance valve 9 before each road oil returning tube, has guaranteed developing result and has greatly reduced washing time.
System temperature relay 3, electromagnetic relief valve 13, cooler 14, according to temperature relay 3 and electromagnetic relief valve 13, carry out electric interlock and realize automatic cooling function; At a pump group inlet port, a tee ball valve 12 is set, fuel tank 1 has designed fluid level controller 4, can supplement online fluid to system; Bitubular magnetic return filter 6 is installed on fuel tank 1 and has been realized filter core on-line cleaning or replacing; Before online test point 17 is arranged on to counterbalance valve 9, this system has formed certain pressure reduction, guarantees that fluid detector detects smoothly online.
Because the pipeline of different tube diameters is also different along stroke pressure loss, under 50 ℃ of conditions, more than the pipeline of 1 Miho Dockyard N15 latus rectum can reach 0.5MPa along stroke pressure loss, need that pressure is higher, flow is less, consider that cost selects high-pressure pump group of motors 11; Larger drift diameter pipeline is less along stroke pressure loss, but flow is larger, selects low pressure and mass flow pump motor group 15.
In order to be suitable in a big way, reduced volume, arranges a stop valve 2 19 between two pumps, and high-low pump flow can merge; Bitubular magnetic return filter 6 is inserted in fuel tank 1 and has dwindled volume; This system the online fluid that supplements, fuel tank 1 volume can be dwindled.
Hydraulic quick coupler 7 has been installed in import and export, sebific duct 8.The leaking outside of fluid while unpicking and washing after hydraulic quick coupler 7 has prevented from rinsing, reduces the pollution to environment; Sebific duct 8 has reduced the number of times of copying mechanically of hydraulic pressure scouring stage.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection scope of the present invention.

Claims (7)

1. a multifunction hydraulic rinse-system, comprise fuel tank (1), independent flushing pipeline one and independent flushing pipeline two, it is characterized in that: described fuel tank is provided with heater (2), temperature relay (3), fluid level controller (4), fluid detector (5) and bitubular magnetic return filter (6), described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank (1), described return line is connected with fuel tank (1) by described bitubular magnetic return filter (6), the import and export of described in-line and return line is all provided with hydraulic quick coupler (7) and sebific duct (8), on described return line, be in series with counterbalance valve (9).
2. multifunction hydraulic rinse-system according to claim 1, is characterized in that: on described inflow pipeline, be in series with check valve (10).
3. multifunction hydraulic rinse-system according to claim 2, it is characterized in that: on the inflow pipeline of described independent flushing pipeline one, be in series with high-pressure pump group of motors (11) and tee ball valve (12), and on the inflow pipeline of described independent flushing pipeline one, be parallel with electromagnetic relief valve (13) and cooler (14).
4. multifunction hydraulic rinse-system according to claim 3, it is characterized in that: on the inflow pipeline of described independent flushing pipeline two, be in series with low pressure and mass flow pump motor group (15), and on the inflow pipeline of described independent flushing pipeline two, be parallel with overflow valve (16).
5. multifunction hydraulic rinse-system according to claim 4, is characterized in that: described return line is provided with online test point (17).
6. multifunction hydraulic rinse-system according to claim 5, is characterized in that: between described in-line and return line, be provided with stop valve one (18).
7. multifunction hydraulic rinse-system according to claim 6, is characterized in that: between the inflow pipeline of described independent flushing pipeline one and the inflow pipeline of independent flushing pipeline two, be provided with stop valve two (19).
CN201310684905.0A 2013-12-13 2013-12-13 A kind of multifunction hydraulic rinse-system Active CN103691706B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103949447A (en) * 2014-04-22 2014-07-30 中国石油天然气第六建设公司 Cleaning and oil flushing device and method for unit lubricating oil system pipeline
CN105057292A (en) * 2015-08-06 2015-11-18 苏荣铨 Servo hydraulic flushing system
CN105127157A (en) * 2015-08-28 2015-12-09 广东韶钢工程技术有限公司 Automatically-controlled cleaning pump station for hydraulic system pipelines
CN109013576A (en) * 2018-09-05 2018-12-18 吴先德 A kind of Hydraulic Drive in Vessel pipeline cleaning system
CN109469652A (en) * 2018-12-26 2019-03-15 辽宁忠旺机械设备制造有限公司 A kind of flushing pumping plant suitable for rinsing different tube diameters fluid pressure line
CN114932122A (en) * 2022-05-31 2022-08-23 中国二十二冶集团有限公司 Device for flushing hydraulic system and thin oil system of vertical mill and flushing method

Citations (7)

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Publication number Priority date Publication date Assignee Title
US5540784A (en) * 1994-09-23 1996-07-30 United Laboratories, Inc. Pressurized closed flow cleaning system
US6599430B2 (en) * 2001-11-16 2003-07-29 Louis P. Vickio, Jr. Apparatus for cleaning and pressure testing hydraulic control systems
CN201431986Y (en) * 2009-03-30 2010-03-31 中国第一冶金建设有限责任公司 Flushing device for closed self-circulating hydraulic pipeline
CN202052738U (en) * 2010-11-17 2011-11-30 广州中船远航船坞有限公司 Hydraulic pipeline cleaner
CN202893752U (en) * 2012-11-15 2013-04-24 南通海狮船舶机械有限公司 Hydraulic cleaning device for pipelines
CN103084362A (en) * 2011-11-02 2013-05-08 王广瑞 Hydraulic shock wave pipeline cleaner
CN203695543U (en) * 2013-12-13 2014-07-09 麦格瑞冶金工程技术(北京)有限公司 Multifunctional hydraulic flushing system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5540784A (en) * 1994-09-23 1996-07-30 United Laboratories, Inc. Pressurized closed flow cleaning system
US6599430B2 (en) * 2001-11-16 2003-07-29 Louis P. Vickio, Jr. Apparatus for cleaning and pressure testing hydraulic control systems
CN201431986Y (en) * 2009-03-30 2010-03-31 中国第一冶金建设有限责任公司 Flushing device for closed self-circulating hydraulic pipeline
CN202052738U (en) * 2010-11-17 2011-11-30 广州中船远航船坞有限公司 Hydraulic pipeline cleaner
CN103084362A (en) * 2011-11-02 2013-05-08 王广瑞 Hydraulic shock wave pipeline cleaner
CN202893752U (en) * 2012-11-15 2013-04-24 南通海狮船舶机械有限公司 Hydraulic cleaning device for pipelines
CN203695543U (en) * 2013-12-13 2014-07-09 麦格瑞冶金工程技术(北京)有限公司 Multifunctional hydraulic flushing system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103949447A (en) * 2014-04-22 2014-07-30 中国石油天然气第六建设公司 Cleaning and oil flushing device and method for unit lubricating oil system pipeline
CN105057292A (en) * 2015-08-06 2015-11-18 苏荣铨 Servo hydraulic flushing system
CN105057292B (en) * 2015-08-06 2017-02-08 苏荣铨 Servo hydraulic flushing system
CN105127157A (en) * 2015-08-28 2015-12-09 广东韶钢工程技术有限公司 Automatically-controlled cleaning pump station for hydraulic system pipelines
CN109013576A (en) * 2018-09-05 2018-12-18 吴先德 A kind of Hydraulic Drive in Vessel pipeline cleaning system
CN109013576B (en) * 2018-09-05 2021-06-01 吴先德 Hydraulic pipeline cleaning system for ship
CN109469652A (en) * 2018-12-26 2019-03-15 辽宁忠旺机械设备制造有限公司 A kind of flushing pumping plant suitable for rinsing different tube diameters fluid pressure line
CN114932122A (en) * 2022-05-31 2022-08-23 中国二十二冶集团有限公司 Device for flushing hydraulic system and thin oil system of vertical mill and flushing method

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