H shaped steel reverse welding forming production line
Technical field
The utility model relates to the shaped steel technical field of welding equipment, particularly a kind of H shaped steel connecting plate welding production line.
Background technology
H shaped steel has that bending resistance is strong, construction is simple and saves the advantage such as cost, be widely used in using as building materials in the industries such as building, bridge, tower mast and rack, H shaped steel is as main beam class A of geometric unitA in the multi-storied garage industry, need to be parallel at H shaped steel that weld length is the connecting plate of 300~400mm on the plane of web, during welding mainly by manually positioning, adopt and to put manually that the location is coarse, uniformity is poor, and take more human resources, increased production cost, and production efficiency is low.In order to guarantee the welding quality of H shaped steel and connecting plate, when welding, also need H shaped steel is overturn, because H shaped steel volume, weight are all very large, thereby upset H shaped steel is difficult especially when welding, at present the manual types H shaped steel that overturn that adopt need to operate with crane, not only inefficiency more, and poor stability, be prone to accidents.
Summary of the invention
The purpose of this utility model be to provide a kind of easy and safe to operate, production cost is low, fast and accurate for positioning, high conformity, H shaped steel reverse welding forming production line that production efficiency is high.
The technical scheme that the utility model adopts for achieving the above object is:
A kind of H shaped steel reverse welding forming production line, the vertical material road, the lateral transfer material road that comprise H shaped steel direct of travel, vertically material road, lateral transfer material road connect respectively hydraulic power unit and electrical control gear, it is characterized in that: also comprise connecting plate positioner and reverse welding shaped device, the reverse welding shaped device connects hydraulic power unit and electrical control gear, and described vertical material road is provided with longitudinal positioning device; Described lateral transfer material road is provided with lowering or hoisting gear and horizontal positioning device; The reverse welding shaped device can the arbitrarily upset of 360 degree.
For H shaped steel to be welded is positioned in vertical material road, longitudinal positioning device described in the utility model is the longitudinal register plate that is fixed in slide on vertical material road, cylinder and can slides up and down along slide, and the longitudinal register plate is connected with the piston rod of cylinder.
Further, described vertical material road is provided with support, and slide is installed on the support; Described vertical material road is provided with holder, and cylinder is installed on the holder; Described slide is provided with two backing plates for vertical two risers that are parallel to each other that arrange between the side of two risers, described longitudinal register plate is between two risers and two backing plates.
For H shaped steel to be welded is delivered to the reverse welding shaped device from vertical material road, the utility model vertically expect and the reverse welding shaped device between lateral transfer material road is housed, described lowering or hoisting gear is hoist cylinder and the Jiggled device that is arranged at two ends, lateral transfer material road, hoist cylinder is fixed on the lateral transfer material road, the piston rod of hoist cylinder is connected with horizontal bin on the lateral transfer material road, can promote the up and down significantly lifting of horizontal bin; Described Jiggled device is the micro-motion oil cylinder that is installed on lateral transfer material road one end, the piston rod of micro-motion oil cylinder is hinged by the middle part of the first lifting linking member of pull bar and linkage, the bottom of the first lifting linking member and the second lifting linking member is connected with eccentric shaft on the horizontal bin respectively, eccentric shaft is articulated on the transport platform leveling seat in lateral transfer material road, and the top of the first lifting linking member and the second lifting linking member is hinged with the two ends of lifter drawing bar respectively.
For H shaped steel to be welded is positioned in lateral transfer material road, horizontal positioning device described in the utility model comprises that one is connected to the location-plate fixed mount on the lateral transfer material road, the location-plate slide is fixed on the location-plate fixed mount, be provided with two location-plate press strips on the location-plate slide, be provided with the located lateral plate that can slide up and down therein between location-plate slide and the two location-plate press strips; Be provided with two cylinder brackets on the lateral transfer material road, the location-plate oil cylinder is fixed on the cylinder bracket, and the piston rod front end of location-plate oil cylinder is connected with the located lateral plate.
In order to realize quick location, high conformity, the scale support of connecting plate positioner described in the utility model is installed on vertical material road by bearing, major axis passes locating support and is connected on the scale support, be set with coupling sleeve on the major axis, be connected with positioning arm on the coupling sleeve, major axis is provided with scale, adjust the welding position by scale, the length of positioning arm and the angle of swing all can be adjusted according to concrete H shaped steel demand.
In order to make things convenient for welding operation, reverse welding shaped device described in the utility model comprises a upset holder and upset slide that is fixed on ground, be connected with the upset support at the upset holder, the bottom of overturning frame is connected with mobile little axle and mobile eccentric little axle, be set with bearing on mobile little axle and the mobile eccentric little axle, mobile little axle is installed on the turnover bracket with mobile eccentric little axle, turnover bracket is installed on the overturning frame, overturning frame can be mobile at the upset slide, the overturning frame outside is provided with set bolt, correspondence is provided with screwed hole on the upset slide, be equipped with skateboard component on fixation side upset support and the mobile lateral overturning frame, be provided with tipper on the skateboard component.
Further, described skateboard component comprises slide plate chair, slide plate, slide plate press strip and clamping cylinder, slide plate chair is fixed on upset support and the overturning frame, be provided with two slide plate press strips on the slide plate chair, be provided with the slide plate of therein horizontal slip between slide plate chair and the two slide plate press strips, be connected with the tipper fixed head by bracing frame on the slide plate, be fixed with contiguous block on the bottom surface of tipper fixed head, this contiguous block is connected with the piston rod of clamping cylinder, and clamping cylinder is fixed on the slide plate chair; Described fixation side tipper comprises the upset axle bed that is fixed on the tipper fixed head, can form at trip shaft, trip shaft brake wheel, the turn-over form that the upset axle bed rotates, the trip shaft brake wheel is connected in an end of close clamping cylinder on the trip shaft, encasing the upset brake wheel with the steel brake ribbon is connected on the tipper fixed head with a bolt that spring is housed, turn-over form is connected in the other end of trip shaft, and four location-plates are installed on the turn-over form; Described mobile rollover favourable turn comprises the upset axle bed that is fixed on the tipper fixed head, can form at trip shaft, alignment pin, the turn-over form that the upset axle bed rotates, alignment pin is installed on an end of close turn-over form on the tipper fixed head, turn-over form is connected in the other end of trip shaft, and four location-plates are installed on the turn-over form.Turn-over form is provided with dowel hole.
In order to prevent that turn-over form rotates in welding process, turn-over form described in the utility model is provided with dowel hole.
The course of work of the present utility model is as follows:
Before the work, at first according to the position of the connecting plate of the model of H shaped steel and needs welding, regulate the length of positioning arm, then regulate the coupling sleeve position according to scale label, positioning arm is adjusted to the position that need to be welded to connect plate, with the holding screw location, prevents mobile.During work, vertically the roller on the material road drives the sprocket wheel chain movement by electric machine rotation and rotates, H shaped steel to be welded travels forward by the frictional force of the roller turn generation in vertical material road, when H shaped steel moves to the inductive switch induction range, inductive switch sends signal, the longitudinal register plate is risen in the action of control device control cylinder, carries out the length direction location.Then the micro-motion oil cylinder action on the control device control lateral transfer material road, the first lifting linking member that promotes to be hinged with pull bar by pull bar rotates, make simultaneously the lifter drawing bar motion, driving the second lifting linking member rotates, the eccentric shaft that is connected in the first lifting linking member and the second lifting linking member bottom rotates and makes horizontal bin rise 5~7mm, H shaped steel is held up, break away from vertically material road, then the electric machine rotation in lateral transfer material road, H shaped steel is delivered to the relevant position of reverse welding shaped device by the sprocket wheel chain, when H shaped steel was run into the limit switch in lateral transfer material road, control device control location-plate cylinder action rose the located lateral plate, makes H shaped steel located lateral.Then the hoist cylinder jack-up at two ends, lateral transfer material road makes H shaped steel concordant with the turn-over form of reverse welding shaped device.According to the length of H shaped steel, adjust the distance of two reverse welding shaped devices, H shaped steel is blocked, two H shaped steel clamping cylinder piston rods stretch out, and drive the turn-over form motion thereby promote skateboarding, and H shaped steel is clamped, then alignment pin is tightened on the turn-over form, prevents that turn-over form from rotating.Then staff's connecting plate that will need to weld is placed on the H shaped steel, and the positioning arm on the connecting plate positioner is accommodated, and adjusts the connecting plate position according to this position, and is fixed and carries out spot welding.Positioning arm is put afterwards, and alignment pin is back-outed, and rotates turn-over form and carries out welding job.After one side is soldered, with 180 ° of H shaped steel upsets, alignment pin is screwed on the turn-over form, repeats again above-mentioned welding job.The wherein effect of brake wheel because fixation side is overturn in the rotation process, tipper can arbitrarily not rotate under effect of inertia.At this moment, whole welding processing operation is finished, and changes next procedure over to.
Adopt the utility model H shaped steel reverse welding forming production line, easy to operate, safe, required labour greatly reduces, and has saved production cost, and is fast and accurate for positioning, and high conformity has improved production efficiency greatly.
Description of drawings
Fig. 1 is the schematic diagram of the utility model H shaped steel reverse welding forming production line.
Fig. 2 is that the master in vertical material road of the utility model H shaped steel reverse welding forming production line looks schematic diagram.
Fig. 3 is the schematic top plan view in vertical material road of the utility model H shaped steel reverse welding forming production line.
Fig. 4 is the schematic top plan view of the longitudinal positioning device of the utility model H shaped steel reverse welding forming production line.
Fig. 5 is that the master of the longitudinal positioning device of the utility model H shaped steel reverse welding forming production line looks schematic diagram.
Fig. 6 is that the master in the lateral transfer material road of the utility model H shaped steel reverse welding forming production line looks schematic diagram.
Fig. 7 is the schematic top plan view in the lateral transfer material road of the utility model H shaped steel reverse welding forming production line.
Fig. 8 is the schematic diagram of the horizontal positioning device of the utility model H shaped steel reverse welding forming production line.
Fig. 9 is the schematic diagram of the Jiggled device of the utility model H shaped steel reverse welding forming production line.
Figure 10 be Jiggled device first lifting linking member of the utility model H shaped steel reverse welding forming production line with horizontal bin on eccentric shaft, the connection diagram of lifter drawing bar.
Figure 11 is the schematic top plan view of the reverse welding shaped device fixation side of the utility model H shaped steel reverse welding forming production line.
Figure 12 is that the master of the reverse welding shaped device fixation side of the utility model H shaped steel reverse welding forming production line looks schematic diagram.
Figure 13 is the schematic diagram of the reverse welding shaped device middle slide plate assembly of the utility model H shaped steel reverse welding forming production line.
Figure 14 is the schematic top plan view that the reverse welding shaped device of the utility model H shaped steel reverse welding forming production line moves side.
Figure 15 is that the master that the reverse welding shaped device of the utility model H shaped steel reverse welding forming production line moves side looks schematic diagram.
Figure 16 is the schematic top plan view of the connecting plate positioner of the utility model H shaped steel reverse welding forming production line.
Figure 17 is that the master of the connecting plate positioner of the utility model H shaped steel reverse welding forming production line looks schematic diagram.
Figure 18 is the structural representation of positioning arm among Figure 16.
Among the figure: 100-vertically expects, 110-motor, 120-roller, the 130-sprocket wheel, 140-chain, 150-longitudinal positioning device, the 151-backing plate, 152-longitudinal register plate, 153-slide, the 154-support, 155-cylinder, 156-holder, the 160-inductive switch, 200-connecting plate positioner, 210-bearing, 220-scale support, 230-locating support, 240-coupling sleeve, the 250-positioning arm, 260-major axis, 261-scale, 300-lateral transfer material road, the horizontal bin of 310-, 320-hoist cylinder, the 330-micro-motion oil cylinder, 340-linkage, 341-pull bar, 342-the first lifting linking member, 343-lifter drawing bar, 344-the second lifting linking member, the 345-eccentric shaft, 350-horizontal positioning device, 351-location-plate fixed mount, 352-location-plate slide, 353-location-plate press strip, 354-location-plate oil cylinder, 355-located lateral plate, 356-cylinder bracket, 360-transport platform leveling seat, 400-reverse welding shaped device, the 4010-holder that overturns, the 4020-support that overturns, the 4030-clamping cylinder, 4040-trip shaft brake wheel, the 4050-axle bed that overturns, 4060-trip shaft, 4070-turn-over form, the 4080-location-plate, the 4090-location-plate, 4110-skateboard component, 4111-slide plate, 4112-slide plate press strip, the 4113-bracing frame, 4114-contiguous block, 4115-tipper fixed head, the 4116-slide plate chair, the 4120-slide that overturns, 4130-alignment pin, 4140-turnover bracket, 4150-moves little axle, 4160-moves eccentric little axle, 4170-set bolt, 4180-overturning frame, the 500-control device, the 600-hydraulic power unit.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme, below by the specific embodiment, and by reference to the accompanying drawings, the utility model is described further.
Extremely shown in Figure 180 such as Fig. 1, H shaped steel reverse welding forming production line, the vertical material road 100, the lateral transfer material road 300 that comprise H shaped steel direct of travel, vertically material road 100, lateral transfer material road 300 connect respectively hydraulic power unit 600 and electrical control gear 500, also comprise connecting plate positioner 200 and reverse welding shaped device 400, reverse welding shaped device 400 connects hydraulic power unit 600 and electrical control gear 500, and described vertical material road 100 is provided with longitudinal positioning device 150; Described lateral transfer material road is provided with lowering or hoisting gear and horizontal positioning device 350; Reverse welding shaped device 400 can the arbitrarily upset of 360 degree.
The longitudinal positioning device 150 longitudinal register plate 152 for being fixed in slide 153 on vertical material road 100, cylinder 155 and can sliding up and down along slide 153, longitudinal register plate 152 is connected with the piston rod of cylinder 155.Vertically material road 100 is provided with support 154, and slide 153 is installed on the support 154; Described vertical material road 100 is provided with holder 156, and cylinder 155 is installed on the holder 156; Described slide 153 is provided with two backing plates 151 for vertical two risers that are parallel to each other that arrange between the side of two risers, described longitudinal register plate 152 is between two risers and two backing plates 151.
Lowering or hoisting gear is hoist cylinder 320 and the Jiggled device that is arranged at 300 two ends, lateral transfer material road, and hoist cylinder 320 is fixed on the lateral transfer material road 300, and the piston rod of hoist cylinder 320 is connected with horizontal bin 310 on the lateral transfer material road 300; Described Jiggled device is the micro-motion oil cylinder 330 that is installed on lateral transfer material road 300 1 ends, the piston rod of micro-motion oil cylinder 330 is hinged with the middle part of the first lifting linking member 342 of linkage 340 by pull bar 341, the bottom of the first lifting linking member 342 and the second lifting linking member 344 is connected with eccentric shaft 345 on the horizontal bin 310 respectively, eccentric shaft 345 is articulated on the transport platform leveling seat 360 in lateral transfer material road 300, and the top of the first lifting linking member 342 and the second lifting linking member 344 is hinged with the two ends of lifter drawing bar 343 respectively.
Horizontal positioning device 350 comprises that one is connected to the location-plate fixed mount 351 on the lateral transfer material road 300, location-plate slide 352 is fixed on the location-plate fixed mount 351, be provided with two location-plate press strips 353 on the location-plate slide 352, be provided with the located lateral plate 355 that can slide up and down therein between location-plate slide 352 and the two location-plate press strips 353; Be provided with two cylinder brackets 356 on the lateral transfer material road 300, location-plate oil cylinder 354 is fixed on the cylinder bracket 356, and the piston rod front end of location-plate oil cylinder 354 is connected with located lateral plate 355.
The scale support 220 of connecting plate positioner 200 is installed on vertical material road 100 by bearing 210, major axis 260 passes locating support 230 and is connected on the scale support 220, be set with coupling sleeve 240 on the major axis 260, be connected with positioning arm 250 on the coupling sleeve 240, major axis 260 is provided with scale 261.
Reverse welding shaped device 400 comprises a upset holder 4010 and upset slide 4120 that is fixed on ground, be connected with upset support 4020 at upset holder 4010, the bottom of overturning frame 4180 is connected with mobile little axle 4150 and mobile eccentric little axle 4160, be set with bearing on mobile little axle 4150 and the mobile eccentric little axle 4160, mobile little axle 4150 and mobile eccentric little axle 4160 are installed on the turnover bracket 4140, turnover bracket 4140 is installed on the overturning frame 4180, overturning frame 4180 can be mobile at upset slide 4120, overturning frame 4180 outsides are provided with set bolt 4170, correspondence is provided with screwed hole on the upset slide 4120, be equipped with skateboard component 4110 on fixation side upset support 4020 and the mobile lateral overturning frame 4180, be provided with tipper on the skateboard component 4110.
Skateboard component 4110 comprises slide plate chair 4116, slide plate 4111, slide plate press strip 4112 and clamping cylinder 4030, slide plate chair 4116 is fixed on upset support 4020 and the overturning frame 4180, be provided with two slide plate press strips 4112 on the slide plate chair 4116, be provided with the slide plate 4111 of therein horizontal slip between slide plate chair 4116 and the two slide plate press strips 4112, be connected with tipper fixed head 4115 by bracing frame 4113 on the slide plate 4111, be fixed with contiguous block 4114 on the bottom surface of tipper fixed head 4115, this contiguous block 4114 is connected with the piston rod of clamping cylinder 4030, and clamping cylinder 4030 is fixed on the slide plate chair 4116; Described fixation side tipper comprises the upset axle bed 4050 that is fixed on the tipper fixed head 4115, can form at trip shaft 4060, trip shaft brake wheel 4040, the turn-over form 4070 that upset axle bed 4050 rotates, trip shaft brake wheel 4040 is connected in an end of close clamping cylinder 4030 on the trip shaft 4060, encasing the bolt that upset brake wheel 4040 usefulness one are equipped with spring with the steel brake ribbon is connected on the tipper fixed head 4115, turn-over form 4070 is connected in the other end of trip shaft 4060, and four location-plates 4080,4090 are installed on the turn-over form 4070; Described mobile rollover favourable turn comprises the upset axle bed 4050 that is fixed on the tipper fixed head 4115, can form at trip shaft 4060, alignment pin 4130, the turn-over form 4070 that upset axle bed 4050 rotates, alignment pin 4130 is installed on an end of close turn-over form 4070 on the tipper fixed head 4115, turn-over form 4070 is connected in the other end of trip shaft 4060, and four location-plates 4080,4090 are installed on the turn-over form 4070.Turn-over form 4070 is provided with dowel hole.
The course of work of the present embodiment is as follows:
Before the work, at first according to the position of the connecting plate of the model of H shaped steel and needs welding, regulate the length of positioning arm 250, then regulate the position of coupling sleeve 240 according to scale 261 scales, positioning arm 250 is adjusted to the position that need to be welded to connect plate, with the holding screw location, prevents mobile.During work, vertically the roller 120 on the material road 100 rotates 130 chains, 140 motions of band movable sprocket by motor 110 and rotates, H shaped steel to be welded travels forward by the frictional force of the roller 120 rotation generations in vertical material road 110, when H shaped steel moves to inductive switch 160 induction ranges, inductive switch 160 sends signal, longitudinal register plate 152 is risen in 155 actions of control device 500 control cylinders, carries out the length direction location.Then micro-motion oil cylinder 330 actions on the control device 500 control lateral transfer material roads 300, the first lifting linking member 342 that promotes to be hinged with pull bar 341 by pull bar 341 rotates, make simultaneously lifter drawing bar 343 motions, driving the second lifting linking member 344 rotates, the eccentric shaft 345 that is connected in the first lifting linking member 342 and the second lifting linking member 344 bottoms rotates and makes horizontal bin 310 rise 5~7mm, H shaped steel is held up, break away from vertically material road 100, then the electric machine rotation in lateral transfer material road 300, H shaped steel is delivered to the relevant position of reverse welding shaped device 400 by the sprocket wheel chain, when H shaped steel is run into the limit switch in lateral transfer material road 300, located lateral plate 355 is risen in 354 actions of control device 500 control location-plate oil cylinders, makes H shaped steel located lateral.Then hoist cylinder 320 jack-up at 300 two ends, lateral transfer material road make H shaped steel concordant with the turn-over form 4070 of reverse welding shaped device 400.Length according to H shaped steel, adjust the distance of two reverse welding shaped devices 400, H shaped steel is blocked, two H shaped steel clamping cylinders, 4030 piston rods stretch out, thereby promote slide plate 4111 motions and drive turn-over form 4070 motions, H shaped steel is clamped, then alignment pin 4130 is tightened on the turn-over form 4070, prevent that turn-over form 4070 from rotating.Then staff's connecting plate that will need to weld is placed on the H shaped steel, and the positioning arm 250 on the connecting plate positioner 200 is accommodated, and adjusts the connecting plate position according to this position, and is fixed and carries out spot welding.Positioning arm 250 is put afterwards, and alignment pin 4130 is back-outed, and rotates turn-over form 4070 and carries out welding job.After one side is soldered, with 180 ° of H shaped steel upsets, alignment pin 4130 is screwed on the turn-over form 4070, repeats again above-mentioned welding job.The wherein effect of brake wheel 4040 because fixation side is overturn in the rotation process, tipper can arbitrarily not rotate under effect of inertia.At this moment, whole welding processing operation is finished, and changes next procedure over to.