CN106425147A - Assembling and welding intelligent production line of bracket assembly - Google Patents
Assembling and welding intelligent production line of bracket assembly Download PDFInfo
- Publication number
- CN106425147A CN106425147A CN201610969956.1A CN201610969956A CN106425147A CN 106425147 A CN106425147 A CN 106425147A CN 201610969956 A CN201610969956 A CN 201610969956A CN 106425147 A CN106425147 A CN 106425147A
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- China
- Prior art keywords
- bracket
- welding
- positioner
- production line
- brackets
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The embodiment of the invention belongs to the technical field of steel structure workpiece welding equipment, and provides an assembling and welding intelligent production line of a bracket assembly. A manufacturing and executing control system issues a machining instruction to all devices and monitors the machining process in real time; a rail transport cart conveys body workpieces to positioners; a bracket carrying robot carries brackets to the body workpieces; the brackets are located through an automatic locating system; bracket welding robots determine the positions of weld joints through an automatic edge tracing system; the brackets are assembled and welded to the body workpieces; and after the brackets are welded to one sides of the body workpieces, the body workpieces are automatically turned over through the positioners, then the next brackets are carried by the bracket carrying robot to be located to the other sides of the body workpieces, then the brackets are welded through the bracket welding robots, and after being welded, all the brackets are transported to the next procedure through the rail transport cart. The assembling and welding intelligent production line of the bracket assembly has the beneficial effects of being high in machining efficiency, precision and automation degree.
Description
Technical field
The invention belongs to steel construction workpiece technical field of welding equipment, more particularly to a kind of bracket assembly welding equipment are intelligently produced
Line.
Background technology
Current country's steel construction workpiece assembling and welding process, mainly relying on manually carries out the assembling of workpiece and welding.In assembly
Bracket welding equipment link, the main processing mode for adopting is that artificial spot welding is fixed or fixed with Auxiliary support using driving lifting,
Human weld is finally carried out.Due to because of the putting position problem of bulk workpiece, there is the more position while welding for being difficult to weld,
Need during welding equipment repeatedly to be stood up with driving, potential safety hazard is more, and welding process is independently entered by welder
OK, effective follow-up of quality and control from view of profit are lacked.Therefore, bracket welding equipment is stood up using driving handling using manually carrying out
Processing mode haves the shortcomings that working (machining) efficiency is low, precision is low and automaticity is low, and lacks information prison during welding equipment
Control, controls to workpiece quality weaker.
Content of the invention
Embodiment of the present invention technical problem to be solved is to provide a kind of bracket assembly welding equipment intelligence production line, it is intended to
Solve the problems, such as that existing bracket welding equipment link has that working (machining) efficiency is low, precision is low and automaticity is low.
The embodiment of the present invention is achieved in that a kind of bracket assembly welding equipment intelligence production line of offer, executes including manufacture
Control system, positioner, bracket transfer robot, bracket welding robot and rail travel car；
The manufacture executive control system assigns processing to each equipment in bracket assembly welding equipment intelligence production line
Instruction, and real-time quality monitoring is carried out to processing overall process according to working process parameter；
Stopping means are configured with the positioner, bulk workpiece is transported to the positioner by the rail travel car,
Primary Location is carried out by the stopping means；
Automatic station-keeping system is configured with the bracket transfer robot, the automatic station-keeping system reaffirms main body work
The putting position of part, and putting position information is contrasted with processing drawing information, correction, it is accurately fixed that bulk workpiece is carried out
Position；The bracket transfer robot is carried to bracket on bulk workpiece, and is positioned by the automatic station-keeping system；
Automatic tracing-edge system, the automatic tracing-edge system Automatic-searching weld seam position is configured with the bracket welding robot
Put, after position while welding is confirmed, the welding parameter in welding cell transferred by the bracket welding robot, and chased after by weld seam
Track technology real-time regulation welding torch position and welding parameter, and then bracket is welded on bulk workpiece, treat that side bracket has been welded
Cheng Hou, the positioner acquisition signal, automatic turning bulk workpiece, realize 360 ° of displacements；
The bracket transfer robot is carried to next bracket on the bulk workpiece and is positioned, and by the cattle
Lower limb welding robot carries out opposite side bracket welding；After the completion for the treatment of the welding of all brackets, the positioner is opened, by the rail
The bulk workpiece that welding equipment is completed is transported to next operation by transport vehicle.
Further, the positioner has some groups, configures a bracket bonding machine per the described positioner of group
Device people, when bracket is carried on one of which positioner after the completion of positioning by the bracket transfer robot, continues the next one
Bracket is carried on another group of positioner and is positioned.
Further, the bracket assembly welding equipment intelligence production line also includes translation track, after the completion of bracket welding, institute
State positioner to be transported on the rail travel car bulk workpiece that welding equipment is completed by the translation track.
Compared with prior art, beneficial effect is the embodiment of the present invention：The bracket assembly welding equipment of the present invention is intelligently produced
Line, plans as a whole the production scheduling of welding post, and workpiece is welded with manufacture executive control system to each process equipment of production line
Termination process carries out quality monitoring, and production line balance work pattern improves working (machining) efficiency and crudy.With rail travel car
And bracket transfer robot realizes logistics transportation automatization, conevying efficiency is improved.With positioner stationary body workpiece, realize
360 ° of displacements, positioner is cooperated with bracket transfer robot, bracket welding robot, improves the peace that carries with welding equipment process
Full property and efficiency, with weld seam tracer technique, automatic station-keeping system and automatic tracing-edge system, realize bracket be accurately positioned and
Accurate welding.Whole bracket welding process has the advantages that high degree of automation.
Description of the drawings
Fig. 1 is bracket assembly welding equipment provided in an embodiment of the present invention intelligence production line structural representation.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, and
It is not used in the restriction present invention.
As shown in figure 1, be bracket assembly welding equipment intelligence one preferred embodiment of production line of the present invention, the bracket assembly welding equipment
Intelligent production line includes to manufacture executive control system, positioner 2, bracket transfer robot 4, bracket welding robot 3, translation rail
Road 5 and rail travel car 1.
Wherein, manufacture executive control system is assigned processing to each equipment in bracket assembly welding equipment intelligence production line and is referred to
Order, and real-time quality monitoring is carried out to processing overall process according to working process parameter；Positioner 2 undertakes the fixation of bulk workpiece,
Realize 360 ° of displacements；Bracket transfer robot 4 undertakes the carrying of bracket and positioning；Bracket welding robot 3 undertakes bracket positioning
Afterwards position while welding is welded；Translation track 5 undertakes the translation to positioner 2；Rail travel car 1 undertakes bulk workpiece and weldering
The transport of the workpiece after the completion of connecing.
The course of processing of above-mentioned bracket assembly welding equipment intelligence production line approximately as：
Stopping means (not shown) is configured with positioner 2, and bulk workpiece is transported to positioner by rail travel car 1
2, when the position that specifies is reached, Primary Location is carried out by stopping means.
Automatic station-keeping system is configured with bracket transfer robot 4, and automatic station-keeping system reaffirms the pendulum of bulk workpiece
Position is put, and putting position information is contrasted with processing drawing information, correction, bulk workpiece is accurately positioned.Treat
After the completion of being accurately positioned, the bracket being placed on pallet 6 is captured by bracket transfer robot 4, the finger being carried on bulk workpiece
Positioning is put, and is fixed on the positioning by automatic station-keeping system.
Automatic tracing-edge system is configured with bracket welding robot 3, and automatic tracing-edge system Automatic-searching position while welding, true
After recognizing position while welding, the welding parameter in welding cell transferred by bracket welding robot 3, and real-time by weld seam tracer technique
Welding torch position and welding parameter is adjusted, and then bracket is welded on bulk workpiece, realize welding process automatically, and effectively
Improve the quality of weld seam welding.After the completion for the treatment of side bracket welding, positioner 2 obtains signal, automatic turning bulk workpiece, realization
360 ° of displacements.
After bulk workpiece completes displacement, bracket transfer robot 4 continues next bracket is carried on bulk workpiece,
Positioned by automatic station-keeping system, and by bracket welding robot 3, seeking for position while welding is carried out by automatic tracing-edge system
Look for after confirmation, bracket welding is carried out to the opposite side on bulk workpiece, so far, bracket welding equipment operation is completed.
After the completion of all bracket welding equipments, positioner 2 obtains signal and opens, and completes welding equipment by rail travel car 1
Bulk workpiece is transported to next operation.Specifically, after the completion of the welding of all bracket assemblies, welding equipment is completed by positioner 2
Bulk workpiece is transported to rail travel car 1 by translation track 5, and positioner 2 is opened, and the bulk workpiece so as to complete welding is put
It is placed on rail travel car 1, carries out being transported in next operation by rail travel car 1.
Positioner 2 in the embodiment of the present invention configures a dummy cow lower limb welding robot 3 with some groups per group positioner 2,
When bracket is carried on one of which positioner 2 after the completion of positioning by bracket transfer robot 4, continue to carry next bracket
Positioned to another group of positioner 2.One dummy cow lower limb transfer robot 4 can be taken into account and multigroup positioner 2 and many dummy cows simultaneously
The cooperation welding equipment of lower limb welding robot 3, improves utilization rate of equipment and installations.
In sum, the bracket assembly welding equipment intelligence production line of the embodiment of the present invention has the following advantages：
Plan as a whole the production scheduling of welding post to each process equipment of production line with manufacture executive control system, and to work
Part welding process carries out Real-time quality monitoring, production line balance work pattern, raising working (machining) efficiency and crudy.
With 2 stationary body workpiece of positioner, 360 ° of displacements, positioner 2 and the weldering of bracket transfer robot 4, bracket is realized
Welding robot 3 cooperates work, improves safety and the efficiency that carries with welding equipment process.
With 4 supporting multiple stage bracket welding robot 3 of a dummy cow lower limb transfer robot, reduce the idleness of equipment time, optimize
Processing beat, improves utilization rate of equipment and installations.
With automatic station-keeping system and automatic tracing-edge system, being accurately positioned and accurate welding for bracket is realized, improve processing
Degree of accuracy.
Bracket welding robot 3 passes through THE WELD SEAM TRACKING TECHNOLOGY, real-time regulation welding torch position and welding parameter, realizes welding
The full-automation of journey, and effectively improve the quality of weld seam welding.
Logistics transportation automatization is realized with rail travel car 1 and bracket transfer robot 4, improve conevying efficiency and reduction
Cost of labor.
Presently preferred embodiments of the present invention is the foregoing is only, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement that is made within god and principle etc., should be included within the scope of the present invention.
Claims (3)
1. a kind of bracket assembly welding equipment intelligence production line, it is characterised in that including manufacturing executive control system, positioner, bracket
Transfer robot, bracket welding robot and rail travel car；
The manufacture executive control system assigns Machining Instruction to each equipment in bracket assembly welding equipment intelligence production line,
And real-time quality monitoring is carried out to processing overall process according to working process parameter；
Stopping means are configured with the positioner, bulk workpiece is transported to the positioner by the rail travel car, by institute
Stating stopping means carries out Primary Location；
Automatic station-keeping system is configured with the bracket transfer robot, and the automatic station-keeping system reaffirms bulk workpiece
Putting position, and putting position information is contrasted with processing drawing information, correction, bulk workpiece is accurately positioned；
The bracket transfer robot is carried to bracket on bulk workpiece, and is positioned by the automatic station-keeping system；
It is configured with automatic tracing-edge system on the bracket welding robot, the automatic tracing-edge system Automatic-searching position while welding,
After position while welding is confirmed, the welding parameter in welding cell transferred by the bracket welding robot, and followed the trail of by weld seam
Technology real-time regulation welding torch position and welding parameter, and then bracket is welded on bulk workpiece, treat that side bracket welding is completed
Afterwards, the positioner acquisition signal, automatic turning bulk workpiece, realize 360 ° of displacements；
The bracket transfer robot is carried to next bracket on bulk workpiece and is positioned, and by the bracket bonding machine
Device people carries out opposite side bracket welding；After the completion for the treatment of the welding of all brackets, the positioner is opened, will by the rail travel car
The bulk workpiece that welding equipment is completed is transported to next operation.
2. bracket assembly welding equipment as claimed in claim 1 intelligence production line, it is characterised in that the positioner has some
Group, configures a bracket welding robot per the described positioner of group, when bracket is carried by the bracket transfer robot
After the completion of positioning to one of which positioner, continue next bracket is carried on another group of positioner to be positioned.
3. bracket assembly welding equipment as claimed in claim 1 or 2 intelligence production line, it is characterised in that the bracket assembly welding equipment
Intelligent production line also includes translation track, and after the completion of bracket welding, the bulk workpiece that welding equipment is completed is passed through by the positioner
The translation track is transported on the rail travel car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969956.1A CN106425147A (en) | 2016-10-27 | 2016-10-27 | Assembling and welding intelligent production line of bracket assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969956.1A CN106425147A (en) | 2016-10-27 | 2016-10-27 | Assembling and welding intelligent production line of bracket assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106425147A true CN106425147A (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610969956.1A Pending CN106425147A (en) | 2016-10-27 | 2016-10-27 | Assembling and welding intelligent production line of bracket assembly |
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| CN (1) | CN106425147A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109885007A (en) * | 2019-03-18 | 2019-06-14 | 上海振华港机重工有限公司 | A kind of equalizer bar Intelligent welding method based on robot welding product line |
| CN111434440A (en) * | 2019-01-15 | 2020-07-21 | 唐山开元自动焊接装备有限公司 | Robot welding system for steel structure bracket column |
| CN114248049A (en) * | 2022-01-06 | 2022-03-29 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
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| US20140236339A1 (en) * | 2013-02-15 | 2014-08-21 | Matthew Fagan | Methods and systems for a plasma machine for the processing of all long steel product including universal beams using a gantry style plate cutting machine |
| CN104015100A (en) * | 2014-05-28 | 2014-09-03 | 华南理工大学 | Automatic edge finding system for machine tool workpiece |
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| CN202763321U (en) * | 2012-09-27 | 2013-03-06 | 济南天辰铝机制造有限公司 | H-beam tilting welding line |
| US20140236339A1 (en) * | 2013-02-15 | 2014-08-21 | Matthew Fagan | Methods and systems for a plasma machine for the processing of all long steel product including universal beams using a gantry style plate cutting machine |
| CN104015100A (en) * | 2014-05-28 | 2014-09-03 | 华南理工大学 | Automatic edge finding system for machine tool workpiece |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111434440A (en) * | 2019-01-15 | 2020-07-21 | 唐山开元自动焊接装备有限公司 | Robot welding system for steel structure bracket column |
| CN109885007A (en) * | 2019-03-18 | 2019-06-14 | 上海振华港机重工有限公司 | A kind of equalizer bar Intelligent welding method based on robot welding product line |
| CN114248049A (en) * | 2022-01-06 | 2022-03-29 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
| CN114248049B (en) * | 2022-01-06 | 2023-09-12 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
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Application publication date: 20170222 |
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| RJ01 | Rejection of invention patent application after publication |