CN202747199U - 车载大功率led日行灯 - Google Patents
车载大功率led日行灯 Download PDFInfo
- Publication number
- CN202747199U CN202747199U CN2012202857951U CN201220285795U CN202747199U CN 202747199 U CN202747199 U CN 202747199U CN 2012202857951 U CN2012202857951 U CN 2012202857951U CN 201220285795 U CN201220285795 U CN 201220285795U CN 202747199 U CN202747199 U CN 202747199U
- Authority
- CN
- China
- Prior art keywords
- heat
- pcb
- led
- aluminium base
- daytime running
- Prior art date
Links
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 40
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 38
- 230000000875 corresponding Effects 0.000 claims abstract description 4
- 239000004411 aluminium Substances 0.000 claims description 34
- 238000004020 luminiscence type Methods 0.000 claims description 5
- 280000429270 Surface Contacts companies 0.000 claims description 2
- 150000001398 aluminium Chemical group 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 5
- 239000000463 materials Substances 0.000 abstract description 4
- 239000000758 substrates Substances 0.000 abstract 4
- 230000000694 effects Effects 0.000 description 8
- 238000000034 methods Methods 0.000 description 3
- 280000603137 Block as companies 0.000 description 2
- 239000004020 conductors Substances 0.000 description 2
- 238000010586 diagrams Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound 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[Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000006243 chemical reactions Methods 0.000 description 1
Abstract
本实用新型公开一种车载大功率LED日行灯，包括：至少两个相互独立的其上方设有发光单元的PCB铝基板，每个PCB铝基板下方设有相应的散热单元，所述每个PCB铝基板之间电连接。本实用新型为每个PCB铝基板设置独立分开的散热单元，相较于现有技术的日行灯以一整体大面积铝块作为散热器而言，节省材料，从而大幅降低成本，并且由于减少了散热铝块的使用，降低了散热单元的重量，方便安装及使用。
Description
车载大功率LED日行灯
技术领域
[0001] 本实用新型涉及一种日行灯，特别涉及一种散热效果好的车载大功率LED日行灯。
背景技术
[0002] LED灯具有发光效率高、灯具反射损失低、节省能源、安全性高、安装维护简便、寿命长等特点。采用LED灯除了在单灯成本及最初安装的造价比高压钠灯高外，在铺设成本、耗电成本及寿命等方面均大大优于高压钠灯。但由于LED灯的亮度要求高、发热量大，所以散热是LED灯需要重点解决的问题之一，如果散热不好会直接导致LED灯快速老化，稳定性降低。
[0003] 现有技术中有的是以多个LED灯的支架作为散热器，LED支架由大面积铝块制成，不仅笨重，而且成本较高。且现有技术在使用台阶式结构支架时发光二极管直接安装在柔性印刷板上影响发光二极管散热；且各颗发光二极管之间用导线连接，工艺繁琐，可靠性差。
实用新型内容
[0004] 本实用新型目的是针对现有技术不足，提供一种结构简单、散热性能好的车载大功率LED日行灯。
[0005] 本实用新型技术方案：车载大功率LED日行灯，其特征在于，包括：至少两个相互独立的其上方设有发光单元的PCB铝基板，每个PCB铝基板下方设有相应的散热单元，所述每个PCB铝基板之间电连接。
[0006] 其中，所述PCB铝基板之间通过柔性印刷电路板连接，所述LED铝基板呈3D位置关系排列。
[0007] 其中，所述散热单元为铝块。
[0008] 其中，所述散热单元包括平板形的底板，底板上表面与PCB铝基板的散热面接触，底板下表面设有相互平行排列的若干散热片。
[0009] 有益效果：本实用新型为每个PCB铝基板设置独立分开的散热单元，相较于现有技术的日行灯以一整体大面积铝块作为散热器而言，节省材料，从而大幅降低成本，并且由于减少了散热铝块的使用，降低了散热单元的重量，方便安装及使用，且散热效果与整体式散热效果相比有较大改善。
附图说明
[0010] 图I为本实用新型车载大功率LED日行灯结构示意图；
[0011] 图2为本实用新型散热单元立体结构示意图；·[0012] 图3为本实用新型散热单元侧面结构示意图。
[0013] 附图标记：[0014] ULED日行灯；10、PCB铝基板；11、发光单元；13、散热单元；14、柔性印刷电路板；131、底板；132、散热翼片；133、固定孔。
具体实施方式
[0015] 为详细说明本实用新型的技术内容、构造特征、所实现目的及效果，以下结合实施方式并配合附图详予说明。
[0016] 请参阅图1，本实用新型车载大功率LED日行灯I包括两个或两个以上相互独立且分离的的PCB铝基板10，PCB铝基板10上方设有LED发光单元11，每个PCB铝基板10下方设有相应的散热单元13，所述每个PCB铝基板10之间电连接。上述结构，由于为每个PCB铝基板10设置独立分开的散热单元13，相较于现有技术的日行灯以一整体大面积铝块作为散热器而言，不仅提高了散热效果，而且节省材料，从而大幅降低成本，并且由于减少了散热铝块的使用，降低了散热单元的重量，方便安装及使用。 [0017] 作为一优选实施例，上述PCB铝基板10之间通过柔性印刷电路板14电连接，LED铝基板呈3D位置关系排列。使用柔性印刷电路板（FPC)的好处在于可以随着整个产品的LED铝基板3D位置，很贴合地连接在不同3D位置的LED灯模组，并且生产工艺简单方便可靠，外观美观。而且，相较于现有技术在每颗发光二极管之间使用导线连接造成的工艺繁琐、可靠性差而言，本实用新型采用柔性印刷电路板14连接，不仅可以提高散热效果，柔性印刷电路板14连接每一块铝基板形成通路，由于柔性印刷电路板的挠性特点及重量轻，且柔性PCB导体截面薄而扁平，减少了导线尺寸，这些特点保证了在使用台阶形或异性支架结构场合安装方便，并提高可靠性。
[0018] 请参考图2和图3，为本实用新型散热单元结构示意图。在本实施例中，散热单元13为铝材制成的铝块，当然不限于此，也可使用其他导热性能较佳的材质替代。散热单元13包括平板形的底板131，底板131上表面与PCB铝基板10的散热面接触，底板131上表面设有固定孔133，通过该固定孔133，将散热单元13固定于PCB铝基板10上。底板131下表面设有相互平行排列的若干散热翼片132，散热翼片132之间相互独立，可以根据实际需要设计出多样的散热翼片132，如波浪形、鱼纹形等。有将散热单元13做成多个独立的散热翼片132，从而增大了散热面积，发光单元11产生的热量可以高效快速地传导至散热单元13，使热量释放到外界，从而所述大功率LED散热器不仅散热效果好且使用寿命长。
[0019] 以上所述仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本实用新型的专利保护范围内。
Claims (4)
1.车载大功率LED日行灯,其特征在于,包括：至少两个相互独立的其上方设有发光单元的PCB铝基板，每个PCB铝基板下方设有相应的散热单元，所述每个PCB铝基板之间电连接。
2.根据权利要求I所述的车载大功率LED日行灯，其特征在于，所述PCB铝基板之间通过柔性印刷电路板连接，所述PCB铝基板呈3D位置关系排列。
3.根据权利要求I或2所述的车载大功率LED日行灯，其特征在于，所述散热单元为铝块。
4.根据权利要求I或2所述的车载大功率LED日行灯，其特征在于，所述散热单元包括平板形的底板，底板上表面与PCB铝基板的散热面接触，底板下表面设有相互平行排列的若干散热片。
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103791355A (zh) * | 2014-01-13 | 2014-05-14 | 南通苏禾车灯配件有限公司 | 一种活动日行灯 |
| CN104832801A (zh) * | 2015-03-11 | 2015-08-12 | 江西众光照明科技有限公司 | 一种可塑型白光ac led 光源及其制造方法 |
| CN104949032A (zh) * | 2015-06-30 | 2015-09-30 | 张南国 | 可弯折铝板 |
| CN106195861A (zh) * | 2016-08-31 | 2016-12-07 | 南宁燎旺车灯股份有限公司 | 一种led日间行车灯 |
| CN107664284A (zh) * | 2016-07-29 | 2018-02-06 | Lg电子株式会社 | 车辆用灯组件 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103791355A (zh) * | 2014-01-13 | 2014-05-14 | 南通苏禾车灯配件有限公司 | 一种活动日行灯 |
| CN104832801A (zh) * | 2015-03-11 | 2015-08-12 | 江西众光照明科技有限公司 | 一种可塑型白光ac led 光源及其制造方法 |
| CN104832801B (zh) * | 2015-03-11 | 2018-10-09 | 江西众光照明科技有限公司 | 一种可塑型白光ac led光源及其制造方法 |
| CN104949032A (zh) * | 2015-06-30 | 2015-09-30 | 张南国 | 可弯折铝板 |
| CN107664284A (zh) * | 2016-07-29 | 2018-02-06 | Lg电子株式会社 | 车辆用灯组件 |
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| CN107664284B (zh) * | 2016-07-29 | 2020-05-05 | Zkw集团有限责任公司 | 车辆用灯组件 |
| CN106195861A (zh) * | 2016-08-31 | 2016-12-07 | 南宁燎旺车灯股份有限公司 | 一种led日间行车灯 |
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