CN202729319U - Novel full automatic plate loader - Google Patents

Novel full automatic plate loader Download PDF

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Publication number
CN202729319U
CN202729319U CN 201220414809 CN201220414809U CN202729319U CN 202729319 U CN202729319 U CN 202729319U CN 201220414809 CN201220414809 CN 201220414809 CN 201220414809 U CN201220414809 U CN 201220414809U CN 202729319 U CN202729319 U CN 202729319U
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China
Prior art keywords
plate
lifting
chain
lift slab
send
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Chinese (zh)
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张士峰
孙化昌
龙家富
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SHANDONG GAOTANG TIANQI HYDRAULIC MACHINERY CO Ltd
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SHANDONG GAOTANG TIANQI HYDRAULIC MACHINERY CO Ltd
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Abstract

The utility model discloses a novel full automatic plate loader comprising a plate lifting device, a plate conveying device and a control box. The plate lifting device is composed of a plate lifting frame, a lifting reduction box, lifting support plates, a driving chain wheel, a driven chain, tension mechanisms, upper chain wheels, lower chain wheels and lifting chains. The plate conveying device is composed of an outer plate conveying frame, a plate conveying reduction box, plate grabbing arms and gears. The plate conveying frame has one end fixed with the plate lifting frame and one side provided with the control box and the upper end provided with the plate conveying reduction box, and the gears are mounted on the plate conveying reduction box. The novel full automatic plate loader is characterized in that upper slide ways and lower slide ways are arranged on the inner side of the upper end of the outer plate conveying frame, the plate grabbing arms are mounted on the upper slide ways, pulleys are mounted at two ends of the plate grabbing arm, a gear rack meshed with the gears on the plate conveying reduction box is mounted on the upper surface of the upper surface of the plate grabbing arms, a plate grabbing claw is mounted on the lower side of the front end of the plate grabbing arm, and the lower slide way is used for transmitting the tray plates. The novel full automatic plate loader is simple and reasonable in structure, flexible to operate and use, reliable in performance, capable of lowering work intensity of workers and improving working efficiently.

Description

一种新型全自动上板机A new type of fully automatic loading machine

技术领域 technical field

本实用新型涉及一种机械设备技术领域,具体地说是涉及一种新型全自动上板机。  The utility model relates to the technical field of mechanical equipment, in particular to a novel fully automatic loading machine. the

背景技术 Background technique

近年来,由于免烧成型砌块机符合国家环保政策的要求,应用越来越广泛,为建筑业发挥了很大的作用,也得到了广大用户的好评。在现有技术条件下,使用免烧成型砌块机过程中,托板装到设备上有三种方式:1、人工搬运,至少需要两人,劳动强度大,效率低;2、半自动上板机,在送板机架侧面增加一个连接装置,用叉车将托板运到上面后由人工推送进入送板机,此法虽然降低一定劳动强度,但在推板过程中托板进入送板机架位置准确度不高,有时需要停机调整;3、液压自动上板机械装置,采用液压马达与机械装置联动,实现全自动上板送板,但此结构复杂,造价高,液压系统易出故障,维修不方便。  In recent years, because the non-burning forming block machine meets the requirements of the national environmental protection policy, it has become more and more widely used, played a great role in the construction industry, and has also been well received by the majority of users. Under the current technical conditions, in the process of using the non-burning forming block machine, there are three ways to install the pallets on the equipment: 1. Manual handling requires at least two people, which is labor-intensive and low in efficiency; 2. Semi-automatic board loading Add a connecting device on the side of the board feeding frame, use a forklift to transport the pallet to the top, and then push it into the board feeding machine manually. Although this method reduces the labor intensity to a certain extent, the pallet enters the board feeding machine during the pushing process. The position accuracy of the rack is not high, and sometimes it needs to be shut down to adjust; 3. The hydraulic automatic plate loading mechanism uses a hydraulic motor to link with the mechanical device to realize fully automatic plate loading and feeding, but the structure is complex, the cost is high, and the hydraulic system is prone to failure , Maintenance is inconvenient. the

发明内容 Contents of the invention

本实用新型要解决的技术问题是针对现有技术的不足,提供一种结构简单、使用方便的一种新型全自动上板机。  The technical problem to be solved by the utility model is to provide a new type of full-automatic loading machine with simple structure and convenient use for the deficiencies of the prior art. the

为解决上述技术问题,本实用新型的技术方案是:一种新型全自动上板机,包括升板装置、送板装置和控制盒,升板框架、升降减速机、提升托板、主动链轮、传动链条、张紧机构、上链轮、下链轮和提升链条形成升板装置,送板外架、送板减速机、抓板臂和齿轮形成送板装置,送板外架一端与升板框架固定,侧面装有控制盒,上端装有送板减速机,送板减速机上装有齿轮。其特征在于送板外架上端内侧设有上滑道和下滑道,上滑道上装有抓板臂,抓板臂两端装有滑轮,上表面装有与送板减速机上的齿轮相啮合的齿条,前端下侧装有抓板爪,下滑道用于传输托板。  In order to solve the above technical problems, the technical solution of the utility model is: a new type of fully automatic board loading machine, including a board lifting device, a board feeding device and a control box, a board lifting frame, a lifting reducer, a lifting pallet, and a driving sprocket , transmission chain, tensioning mechanism, upper sprocket, lower sprocket and lifting chain form the plate lifting device, the plate feeding outer frame, plate feeding reducer, plate grabbing arm and gear form the plate feeding device, one end of the plate feeding outer frame is connected to the lifting plate The plate frame is fixed, the side is equipped with a control box, the upper end is equipped with a plate-feeding reducer, and the plate-feeding reducer is equipped with gears. It is characterized in that an upper slideway and a slideway are provided on the inner side of the upper end of the plate feeding outer frame, and a grabbing arm is installed on the upper slideway, and pulleys are installed at both ends of the grabbing arm, and the upper surface is equipped with a gear that meshes with the gear on the plate feeding reducer. Rack, the lower side of the front end is equipped with grabbing claws, and the slideway is used to transport the pallet. the

作为对本技术方案的一种改进,本实用新型的新型全自动上板机的升板框架、升降减速机、提升托板、主动链轮、传动链条、张紧机构、上链轮、下链轮和提升链条形成升板装置,升板框架上端设有升降减速机,升降减速机上设有主动链轮、主动链轮与上链轮间设有传动链条,传动链条上设有张紧机构,上链轮与下链轮间装有提升链条。  As an improvement to the technical solution, the lifting plate frame, the lifting reducer, the lifting pallet, the driving sprocket, the transmission chain, the tensioning mechanism, the upper sprocket, and the lower sprocket of the new fully automatic loading machine of the utility model and the lifting chain to form a lifting device. The upper end of the lifting frame is equipped with a lifting reducer. The lifting reducer is equipped with a driving sprocket. A transmission chain is provided between the driving sprocket and the upper sprocket. A hoisting chain is arranged between the sprocket wheel and the lower sprocket wheel. the

作为对本技术方案的一种改进,本实用新型的新型全自动上板机的提升托板上装有滚动轴承和夹板,升板框架上的矩形滑道作为提升托板上的滚动轴承导向轨,提升托板通过滚动轴承和夹板与升板框架水平方向限位,提升托板上装有固定提升链条的链条座,提升托板通过提升链条拉动沿升板框架上的矩形滑道上下滑动。  As an improvement to the technical solution, the lifting pallet of the new fully automatic loading machine of the utility model is equipped with a rolling bearing and a splint, and the rectangular slideway on the lifting frame is used as a rolling bearing guide rail on the lifting pallet, and the lifting pallet Through rolling bearings and splints and the horizontal limit of the lifting plate frame, the lifting pallet is equipped with a chain seat for fixing the lifting chain, and the lifting pallet is pulled by the lifting chain to slide up and down along the rectangular slideway on the lifting plate frame. the

作为对本技术方案的一种改进,本实用新型的新型全自动上板机的送板外架前端装有感应装置,控制盒通过线路分别与升降减速机、送板减速机和感应装置连接。  As an improvement to the technical solution of the present invention, the front end of the plate feeding outer frame of the new full-automatic loading machine of the utility model is equipped with an induction device, and the control box is respectively connected with the lifting reducer, the plate feed reducer and the induction device through lines. the

作为对本技术方案的一种改进,本实用新型的新型全自动上板机的抓板爪为三角体,一端通过固定轴活动装置在抓板臂上。  As an improvement to the technical solution of the present invention, the grabbing claw of the new fully automatic loading machine of the utility model is a triangular body, and one end is movable on the grabbing arm through a fixed shaft. the

作为对本技术方案的一种改进,本实用新型的新型全自动上板机的升降减速机和送板减速机为锥形转子电机,具有停电制动功能。  As an improvement to the technical solution of the present invention, the lifting reducer and the plate feeding reducer of the new fully automatic loading machine of the utility model are conical rotor motors, which have the function of power-off braking. the

与现有技术相比,本实用新型的优点在于结构简单合理,操作使用灵活、性能可靠,无需专用设备基础,放置在硬化平地上即可与送板机配套使用大大减轻了工人的劳动强度,提高了工作效率。  Compared with the prior art, the utility model has the advantages of simple and reasonable structure, flexible operation and reliable performance, no need for special equipment foundation, and it can be used together with the plate feeder when it is placed on a hardened flat ground, which greatly reduces the labor intensity of workers. Improve work efficiency. the

附图说明 Description of drawings

图1为本实用新型整体结构示意图。  Fig. 1 is a schematic diagram of the overall structure of the utility model. the

图2为抓板爪结构示意图。  Figure 2 is a schematic diagram of the structure of the gripper claw. the

附图标记说明:  Explanation of reference signs:

图中,1为送板外架,2为控制盒,3为夹板,4为升板装置,5为张紧机构,6为上链轮,7为升降减速机,8为主动链轮,9为提升链条,10为下链轮,11为链条座,12为提升托板,13为滚动轴承,14为齿轮,15为送板减速机,16为齿条,17为滑轮,18为抓板臂,19为固定轴,20为下滑道,21为抓板爪,22为上滑道,23为送板装置,24为升板框架,25为感应装置,26为线路,27为传动链条,28为矩形滑道。 In the figure, 1 is the board feeding outer frame, 2 is the control box, 3 is the splint, 4 is the lifting device, 5 is the tensioning mechanism, 6 is the upper sprocket, 7 is the lifting reducer, 8 is the driving sprocket, 9 For lifting the chain, 10 is the lower sprocket, 11 is the chain seat, 12 is the lifting pallet, 13 is the rolling bearing, 14 is the gear, 15 is the plate feeding reducer, 16 is the rack, 17 is the pulley, 18 is the grab arm , 19 is the fixed shaft, 20 is the glide path, 21 is the grab claw, 22 is the upper slide, 23 is the plate feeding device, 24 is the lifting plate frame, 25 is the induction device, 26 is the line, 27 is the transmission chain, 28 For rectangular slides.

具体实施方式 Detailed ways

为使本技术领域人员更好的理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步详细的说明。  In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. the

如图1、图2所示,一种新型全自动上板机,包括升板装置4、送板装置 23和控制盒2,升板框架24、升降减速机7、提升托板12、主动链轮8、传动链条27、张紧机构5、上链轮6、下链轮10和提升链条9形成升板装置4,送板外架1、送板减速机15、抓板臂18和齿轮14形成送板装置23,送板外架1一端与升板框架24固定,侧面装有控制盒2,上端装有送板减速机15,送板减速机15上装有齿轮14。其特征在于送板外架1上端内侧设有上滑道22和下滑道20,上滑道上22装有抓板臂18,抓板臂18两端装有滑轮17,以便于在抓板臂18在上滑道22中滑动,抓板臂18上表面装有与送板减速机15上的齿轮14相啮合的齿条16,前端下侧装有抓板爪21,下滑道20用于传输托板。  As shown in Figure 1 and Figure 2, a new type of fully automatic plate loading machine includes a plate lifting device 4, a plate feeding device 23 and a control box 2, a plate lifting frame 24, a lifting reducer 7, a lifting pallet 12, and a driving chain Wheel 8, drive chain 27, tensioning mechanism 5, upper sprocket 6, lower sprocket 10 and lifting chain 9 form lifting device 4, sending board outer frame 1, sending board reducer 15, grabbing board arm 18 and gear 14 Form the board sending device 23, send the board outer frame 1 one end and lift the board frame 24 and fix, the control box 2 is equipped with on the side, send the board reducer 15 on the upper end, send the board reducer 15 and gear 14 is housed. It is characterized in that an upper slideway 22 and a slideway 20 are provided on the inner side of the upper end of the board feeding outer frame 1, the upper slideway 22 is equipped with a gripper arm 18, and pulleys 17 are installed at both ends of the gripper arm 18, so that the gripper arm 18 Sliding in the upper slideway 22, the upper surface of the grabbing arm 18 is equipped with a rack 16 meshing with the gear 14 on the plate-feeding reducer 15, and the lower side of the front end is equipped with a grabbing claw 21, and the slideway 20 is used to transport the pallet. plate. the

升板框架24、升降减速机7、提升托板12、主动链轮8、传动链条27、张紧机构5、上链轮6、下链轮10和提升链条9形成升板装置4,升板框架24上端设有升降减速机7,升降减速机7上设有主动链轮8、主动链轮8与上链轮6间设有传动链条27,传动链条27上设有张紧机构5,上链轮6与下链轮10间装有提升链条9。提升托板12上装有滚动轴承13和夹板3,升板框架24上的矩形滑道28作为提升托板12上的滚动轴承13对应的导向轨,提升托板12通过滚动轴承13和夹板3与升板框架24水平方向限位,提升托板12上装有固定提升链条9的链条座11,提升托板12通过提升链条9拉动沿升板框架24上的矩形滑道28上下滑动。  Lifting plate frame 24, lifting reducer 7, lifting supporting plate 12, driving sprocket 8, transmission chain 27, tensioning mechanism 5, upper sprocket 6, lower sprocket 10 and lifting chain 9 form lifting plate device 4, lifting plate Frame 24 upper end is provided with lift reducer 7, and lift reducer 7 is provided with driving sprocket 8, and drive chain 27 is arranged between driving sprocket 8 and upper sprocket 6, and drive chain 27 is provided with tensioning mechanism 5, and Lifting chain 9 is housed between sprocket wheel 6 and lower sprocket wheel 10. Lifting pallet 12 is equipped with rolling bearing 13 and clamping plate 3, and the rectangular slideway 28 on the lifting plate frame 24 is used as the guide rail corresponding to rolling bearing 13 on lifting pallet 12, and lifting pallet 12 is connected with lifting plate frame by rolling bearing 13 and clamping plate 3. 24 horizontal direction spacing, the lifting pallet 12 is equipped with the chain seat 11 of the fixed lifting chain 9, and the lifting pallet 12 slides up and down along the rectangular slideway 28 on the lifting board frame 24 by lifting the chain 9 pulling. the

送板外架1前端装有感应装置25,控制盒2通过线路26分别与升降减速机7、送板减速机15和感应装置25连接。抓板爪21为三角体,一端通过固定轴19活动装置在抓板臂18上。升降减速机7和送板减速机15为锥形转子电机,具有停电制动功能。  An induction device 25 is installed on the front end of the board sending outer frame 1, and the control box 2 is connected with the lifting reducer 7, the board sending reducer 15 and the induction device 25 through a circuit 26 respectively. Grab board claw 21 is triangular body, and one end is installed on the board grab arm 18 by fixed shaft 19 movable devices. The lifting reducer 7 and the plate-feeding reducer 15 are conical rotor motors with a power failure braking function. the

使用时,铲车将多块托板放置在提升托板12上,由于本实用新型采用提升托板的结构,方便了铲车臂放置托板。通过控制盒2开启升降减速机7,提升托板12通过提升链条9拉动沿升板框架24上的矩形滑道28向上滑动,将托板向上提升,当第一块托板运行到感应装置25的位置时,感应装置25将信号通过线路26传输到控制盒2,控制盒2通过线路26控制升降减速机7停止运转,由于升降减速机7和送板减速机15为锥形转子电机,具有停电制动功能,对提升托板12和抓板臂18起到了限位作用。升降减速机7停止运转的同时接着开启送板减速机15,送板减速机15通过齿轮14与齿条16将动力传输给抓板臂18,使抓 板臂18沿上滑道22向前滑动,当安装在抓板臂18前端下侧的抓板爪21运行到托板的外侧时,控制盒2根据预先设定的程序将送板减速机15主轴正向转动变换为反向转动,送板减速机15通过齿轮14与齿条16将动力传输给抓板臂18,使抓板臂沿上滑道22向后滑动,抓板爪21带动第一块托板滑动进入下滑道20,当托板完全进入下滑道20后,控制盒2根据预先设定的程序,停止送板减速机15运转,开启升降减速机7,提升托板12通过提升链条9拉动沿升板框架24上的矩形滑道28向上滑动,当第二块托板运行到感应装置25的位置时,送板装置23将在控制盒2的控制下重复上述传输第一块托板的动作,托板依次抓板臂送入到下滑道,后送入的托板推动先送入的托板沿下滑道向砖机方向滑动,托板依次滑动到砖机指定位置,实现了全自动上板的功能,当提升托板12上的托板传输完毕后,感应装置25将信号传输给控制盒2,控制盒2通过线路将信号传输给升降减速机7和送板减速机15,停止送板减速机15运转,开启升降减速机7并反向转动,使提升托板12沿升板框架24上的矩形滑道28向下滑动到初始位置,一个升板和送板的过程就完成了。  During use, a forklift places a plurality of supporting plates on the lifting supporting plate 12, and because the utility model adopts the structure of lifting supporting plates, it is convenient for the forklift arm to place supporting plates. The lifting reducer 7 is opened through the control box 2, and the lifting pallet 12 is pulled by the lifting chain 9 to slide upward along the rectangular slideway 28 on the lifting board frame 24, and the pallet is lifted upwards. When the first pallet runs to the induction device 25 position, the induction device 25 transmits the signal to the control box 2 through the line 26, and the control box 2 controls the lifting reducer 7 to stop running through the line 26. Since the lifting reducer 7 and the plate-feeding reducer 15 are conical rotor motors, they have The power-off braking function plays a position-limiting role in lifting the supporting plate 12 and the plate-grabbing arm 18. When the lifting reducer 7 stops running, the plate-feeding reducer 15 is then turned on, and the plate-feeding reducer 15 transmits power to the grabbing arm 18 through the gear 14 and the rack 16, so that the grabbing arm 18 slides forward along the upper slideway 22 , when the grabbing claw 21 installed on the lower side of the front end of the grabbing arm 18 moves to the outside of the pallet, the control box 2 converts the forward rotation of the main shaft of the feeding reducer 15 into reverse rotation according to the preset program, and the feeding The plate reducer 15 transmits the power to the plate grabbing arm 18 through the gear 14 and the rack 16, so that the plate grabbing arm slides backward along the upper slideway 22, and the plate grabbing claw 21 drives the first pallet to slide into the slideway 20, when After the supporting plate enters the glideway 20 completely, the control box 2 stops the operation of the plate-feeding reducer 15 according to the preset program, turns on the lifting reducer 7, and lifts the supporting plate 12 through the lifting chain 9 to pull the rectangular plate along the lifting plate frame 24. The slideway 28 slides upwards, and when the second pallet moves to the position of the sensing device 25, the board feeding device 23 will repeat the above-mentioned action of transferring the first pallet under the control of the control box 2, and the pallets grab the board arm in turn. It is fed into the glide path, and the pallet fed in later pushes the pallet fed in earlier to slide along the glide path to the direction of the brick machine, and the pallets slide to the designated position of the brick machine in turn, realizing the function of fully automatic board loading. After the supporting plate on the plate 12 is transferred, the induction device 25 transmits the signal to the control box 2, and the control box 2 transmits the signal to the lifting reducer 7 and the plate-feeding reducer 15 through the line, stops the operation of the plate-feeding reducer 15, and starts The lifting speed reducer 7 also reversely rotates, so that the lifting pallet 12 slides down to the initial position along the rectangular slideway 28 on the lifting plate frame 24, and a process of lifting the plate and sending the plate is completed. the

Claims (6)

1. new automatic upper trigger, comprise the lift slab device, plate feeding device and control capsule, described lift slab framework, lifting decelerator, promote supporting plate, drive sprocket, driving chain, stretching device, upper sprocket wheel, lower sprocket and lifting chain form the lift slab device, send the plate outrigger, send the plate reductor, grasping plate arm and gear form plate feeding device, send plate outrigger one end and lift slab framework to fix, control capsule is equipped with in the side, the upper end is equipped with and is sent the plate reductor, send on the plate reductor gear is housed, it is characterized in that sending inboard, plate outrigger upper end to be provided with bilge logs and glide path, the grasping plate arm is housed on the bilge logs, pulley is equipped with at grasping plate arm two ends, upper surface be equipped with send the plate reductor on the tooth bar that is meshed of gear, the front end downside is equipped with the grasping plate pawl.
2. a kind of new automatic upper trigger according to claim 1, it is characterized in that described lift slab framework, lifting decelerator, lifting supporting plate, drive sprocket, driving chain, stretching device, upper sprocket wheel, lower sprocket and lifting chain form the lift slab device, lift slab framework upper end is provided with lifting decelerator, lifting decelerator is provided with between drive sprocket, drive sprocket and upper sprocket wheel and is provided with driving chain, driving chain is provided with stretching device, between upper sprocket wheel and lower sprocket lifting chain is housed.
3. according to claim 1 or a kind of new automatic upper trigger claimed in claim 2, it is characterized in that on the described lifting supporting plate antifriction-bearing box and clamping plate being housed, the lift slab framework is provided with the rectangle slideway that can be used as the guided way that promotes the antifriction-bearing box on the supporting plate, promote supporting plate and fix by antifriction-bearing box and clamping plate and lift slab framework, on the lifting supporting plate the fixedly chain stays of lifting chain is housed.
4. a kind of new automatic upper trigger according to claim 1 is characterized in that the described plate outrigger front end that send is equipped with induction installation, control capsule by circuit respectively with lifting decelerator, send the plate reductor to be connected with induction installation.
5. a kind of new automatic upper trigger according to claim 1 is characterized in that described grasping plate pawl is triangle body, and an end passes through the anchor shaft head on the grasping plate arm.
6. a kind of new automatic upper trigger according to claim 1 is characterized in that described lifting decelerator is conical rotor machine with sending the plate reductor.
CN 201220414809 2012-08-21 2012-08-21 Novel full automatic plate loader Expired - Fee Related CN202729319U (en)

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CN 201220414809 CN202729319U (en) 2012-08-21 2012-08-21 Novel full automatic plate loader

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CN 201220414809 CN202729319U (en) 2012-08-21 2012-08-21 Novel full automatic plate loader

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103287791A (en) * 2013-03-19 2013-09-11 厦门市富桥机械有限公司 Continuous automatic plate conveying machine
CN104015245A (en) * 2014-06-16 2014-09-03 群峰智能机械股份公司 Special-shaped brick manufacturing device and method
CN104029279A (en) * 2014-06-16 2014-09-10 群峰智能机械股份公司 Brickmaking device and method for quick forming of special-shaped bricks
CN109051836A (en) * 2018-08-23 2018-12-21 洛克机械(天津)有限公司 A kind of double-deck feed system of Tofu processing
CN110640862A (en) * 2019-09-29 2020-01-03 汉德智能科技(徐州)有限公司 Process for machining plate by adopting customized production process layout of plate furniture
CN111496999A (en) * 2020-05-15 2020-08-07 海盐华工机械有限公司 Special automatic board machine that adds of ecological brick preparation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103287791A (en) * 2013-03-19 2013-09-11 厦门市富桥机械有限公司 Continuous automatic plate conveying machine
CN104015245A (en) * 2014-06-16 2014-09-03 群峰智能机械股份公司 Special-shaped brick manufacturing device and method
CN104029279A (en) * 2014-06-16 2014-09-10 群峰智能机械股份公司 Brickmaking device and method for quick forming of special-shaped bricks
CN104015245B (en) * 2014-06-16 2017-02-01 群峰智能机械股份公司 Special-shaped brick manufacturing device and method
CN109051836A (en) * 2018-08-23 2018-12-21 洛克机械(天津)有限公司 A kind of double-deck feed system of Tofu processing
CN110640862A (en) * 2019-09-29 2020-01-03 汉德智能科技(徐州)有限公司 Process for machining plate by adopting customized production process layout of plate furniture
CN111496999A (en) * 2020-05-15 2020-08-07 海盐华工机械有限公司 Special automatic board machine that adds of ecological brick preparation

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