CN202719853U - Electromagnetic paddle drying device with self-cleaning function - Google Patents
Electromagnetic paddle drying device with self-cleaning function Download PDFInfo
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- CN202719853U CN202719853U CN 201220383230 CN201220383230U CN202719853U CN 202719853 U CN202719853 U CN 202719853U CN 201220383230 CN201220383230 CN 201220383230 CN 201220383230 U CN201220383230 U CN 201220383230U CN 202719853 U CN202719853 U CN 202719853U
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Abstract
The utility model relates to an electromagnetic paddle drying device with a self-cleaning function. The electromagnetic paddle drying device with the self-cleaning function at least comprises a stirring pushing mechanism, a driving mechanism, an inlet and outlet mechanism and an electric control system. The electromagnetic paddle drying device with the self-cleaning function is characterized in that 1-6 electromagnetic heating transmission stirring devices are arranged inside the stirring pushing mechanism, and an electromagnetic coil is wound inside a paddle hollow shaft of each electromagnetic heating transmission stirring device. The electromagnetic paddle drying device with the self-cleaning function is capable of effectively improving the energy utilization rate, and directly converting electricity into heat to the maximum extent.
Description
Technical field
The utility model relates to smelts coloured, chemical field, particularly a kind of electromagnetism blade drying device that self-purification function is arranged.
Background technology
In recent years, along with China's modernization of industry, require more and more higher to drying equipment.To environmental protection, energy-conservation, efficiently have higher requirement.Drying mode mainly contains on the domestic market: a expansion drying, b fluidized drying, c hot-blast stove, d box-type drying, the vacuum drying of e bipyramid rotary etc.Energy consumption is higher, complicated operation, and labour intensity is large, and wherein the drying mode of a, b, c directly acts as a fuel with coal material is carried out heat drying, the working environment dust from flying, namely the day by day rare resource of waste has a strong impact on again the healthy of operative employee.And the drying mode of d, e is to form steam by the boiler baking heat, and to dry materials, its equipment exists material long drying time, the problems such as power consumption is large, heating length non-cutting time and boiler safety.
No matter above which kind of drying mode is take coal combustion as direct or indirect transfer of heat, exist heat utilization rate low, the dry materials time is long, the phenomenon that energy consumption is large, heat conduction efficiency is low, mostly the heating auxiliary equipment is high consumption low yield.
And existing electromagnetic drying equipment all is structures of the inner one group of solenoid that distributes, and not only drying efficiency is low but also material is bonded at and is difficult to cleaning on the coil.
The utility model content
The purpose of this utility model provides a kind of electromagnetism blade drying device that self-purification function is arranged, and it can effectively improve energy utilization rate, electric energy is converted into heat energy makes its maximization.Simultaneously its inner heating heat utilization rate is high, and the existing self-purification capacity of blade, and the material wide adaptability is a kind of low energy consumption, high-throughput, automatically controls the drying equipment of the reduction environmental pollution of high, high-tech environmental protection, maximizing.
The technical scheme that its technical problem that solves the utility model adopts is: the electromagnetism blade drying device that self-purification function is arranged, which comprises at least and stir propulsive mechanism, driving mechanism, import and export mechanism and electric-control system, it is characterized in that: stirring in the propulsive mechanism has 1-6 root Electromagnetic Heating transmission stirring device, twines solenoid in the blade hollow shaft of each Electromagnetic Heating transmission stirring device.
When described Electromagnetic Heating transmission stirring device had the 2-6 root, per two Electromagnetic Heating transmission stirring devices were corresponding, the blade helical blade mutual dislocation between two Electromagnetic Heating transmission stirring devices.
When described Electromagnetic Heating transmission stirring device had 2, two Electromagnetic Heating transmission stirring devices were parallel to each other, the blade helical blade mutual dislocation between two Electromagnetic Heating transmission stirring devices.
When described Electromagnetic Heating transmission stirring device had 4,4 Electromagnetic Heating transmission stirring devices divided two-layer up and down, and every layer of two Electromagnetic Heating transmission stirring device are parallel to each other, the blade helical blade mutual dislocation between two Electromagnetic Heating transmission stirring devices.
Stir propulsive mechanism top one side charging aperture is arranged, the top opposite side that stirs propulsive mechanism has the hydrofuge air port, a side that stirs propulsive mechanism also is in transmission connection with driving mechanism, be distributed with the identical 1-6 root Electromagnetic Heating transmission stirring device of structure in the stirring bunker of stirring propulsive mechanism, every Electromagnetic Heating transmission stirring device includes an electromagnetism blade hollow shaft, the two ends, the left and right sides of electromagnetism blade hollow shaft are connected with front-end bearing pedestal and rear bearing block bearing respectively, front-end bearing pedestal and driving mechanism are in transmission connection, be the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft, the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring of electric-control system.
Described stirring bunker is ω shape structure, cross direction profiles has two identical Electromagnetic Heating transmission stirring devices of structure in the stirring bunker, the two ends, the left and right sides of two electromagnetism blade hollow shafts respectively bearing are connected in two front-end bearing pedestals and two rear bearing blocks, each front-end bearing pedestal respectively is fixedly connected with the travelling gear of a driving mechanism, mutually interlock between two travelling gears, one of them travelling gear passes through power transmission shaft, drive sprocket is connected to the second driving motor, each blade helical blade of two electromagnetism blade hollow shafts is interlaced arrangement each other, the tube wall of the spiral hollow copper pipe of every group of Electromagnetic Heating transmission stirring device also is electrically connected with an electromagnetism conducting slip ring, and charging aperture is positioned at two Electromagnetic Heating transmission stirring device tops.
The stirring bunker top of described stirring propulsive mechanism is fixed with Cang Gai, lid left side, storehouse is charging aperture, the right side is the hydrofuge air port, bottom, stirring bunker right side is discharging opening, in the bulkhead of stirring bunker heat-insulation layer is arranged, every group of Electromagnetic Heating transmission stirring device in the stirring bunker includes the blade helical blade, electromagnetism blade hollow shaft, electromagnetic induction coil, the two ends, the left and right sides of electromagnetism blade hollow shaft are connected with front-end bearing pedestal and rear bearing block bearing respectively, front-end bearing pedestal and rear bearing block place respectively in the front bearing retainer and rear bearing cover 6 at two ends, the stirring bunker left and right sides, the travelling gear of front-end bearing pedestal and driving mechanism is in transmission connection, it is the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft, the spiral hollow copper pipe is crimped in the electromagnetism blade hollow shaft by filler, form integrative-structure with electromagnetism blade hollow shaft, the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring of electric-control system, on the electromagnetism blade inner wall of hollow shaft insulating barrier is arranged.
The outer surface of described electromagnetism blade hollow shaft is fixed with some groups of blade helical blades, and every group of blade helical blade all is sector structures, and one of them fan-shaped limit makes covering of the fan partly form the inclined plane than another hem width.
Separately spiral hollow copper pipe has inlet end and water outlet end in the described every Electromagnetic Heating transmission stirring device, and all be connected with water circulation system, water circulation system comprises cyclic water tank, plate type heat exchanger, water pump 6, return pipe, water inlet pipe, water swivel; The inlet end of spiral hollow copper pipe and water outlet end all respectively are connected with a water swivel, two water swivels of inlet end) all be connected to the water inlet pipe of water circulation system, the water outlet of cyclic water tank below is connected with plate type heat exchanger, joined again 6 two water swivels that are connected to inlet end by water inlet pipe of water pump by plate type heat exchanger and water pump 6; Two water swivels of water outlet end all are connected to the return pipe of water circulation system, be connected to the water inlet of cyclic water tank top by return pipe, the inlet end of spiral hollow copper pipe is except also being electrically connected with the electromagnetism conducting slip ring with its tube wall place water swivel is connected, the electromagnetism conducting slip ring then with the electromagnetic variable-frequency switch board electric-control system that is electrically connected to form.
Described driving mechanism comprises the second driving motor, drive sprocket, driven sprocket, binodal sprocket wheel, Hollow Transmission Shafts, travelling gear, the output of the second driving motor is in transmission connection by reductor and drive sprocket, drive sprocket then is in transmission connection by chain and driven sprocket, driven sprocket again through binodal sprocket wheel, Hollow Transmission Shafts the most at last power transmission to one of them travelling gear, every front-end bearing pedestal that stirs propulsive mechanism all is fixedly connected with a travelling gear, and is mutually meshing between the travelling gear that each travelling gear and Hollow Transmission Shafts are in transmission connection.
The beneficial effects of the utility model are:
1, owing in many electromagnetism blade hollow shafts coiling hollow copper tubing induction coil being installed, directly heat to sticking wet thing from electromagnetism blade hollow shaft, heat conduction loss is minimum, and the blade helical blade also produces eddy-current heating, can improve the blade heat effect.The dispersion force that the Union Movement of the inclined plane of revolving vane and particle or dust layer produces makes the material that is attached on the heating inclined-plane be easy to automatic removing, makes blade keep efficiently heating function.At ω type inner casing heat-insulation layer is arranged, compare additive method heating and energy saving maximum and can reach 87%.
2, because blade hollow shaft coiling hollow copper tubing induction coil is connected with cooling circulating water, and the continuous operation temperature is extremely low, only has 25-50, there is not heater coil infringement problem.Reduced the later period maintenance input with respect to other heating element heaters.
3, because the electromagnetic heating coil heating efficiency is high, compare the heating of coal or steam convection drying, can significantly reduce the non-cutting time of heating up, improve the dry materials quality.
4, the large 0-700 degree of technology controlling and process scope is adjustable at random, and thermocouple is transferred to temperature controller control temperature by the upper-cover detected temperatures with signal.Temperature controller cuts off heating power supply to design temperature, connects heating power supply, thereby reaches the purpose of automatically, manually controlling temperature.
5, driving motor is given two electromagnetism blade transmission stirring devices by transmission speed reducer with power transmission, former driving motor adopts frequency control, control material stirring bunker running time in housing, by technological control temperature and material stirring bunker running time in housing, reach dry materials quality technology performance.
Description of drawings
Below in conjunction with the embodiment accompanying drawing the utility model is described further:
Fig. 1 is this electromagnetism blade drying equipment structure schematic diagram;
Fig. 2 is the structural representation of two groups of electromagnetism blade hollow shafts;
Fig. 3 is the structural representation of electromagnetism blade hollow shaft;
Fig. 4 is the left view of figure two;
Fig. 5 is the structural representation of three-in-one dust remover.
Among the figure: 1, electromagnetic variable-frequency switch board; 2, the first driving motor; 3, feed arrangement; 4, cyclic water tank; 5, plate type heat exchanger; 6, water pump; 7, Materials hopper; 8, return pipe; 9, water inlet pipe; 10, water swivel; 11, the second driving motor; 12, electromagnetism conducting slip ring; 13, drive sprocket; 14, driven sprocket; 15, binodal sprocket wheel; 16, Hollow Transmission Shafts; 17, travelling gear; 18, front bearing retainer; 19, front-end bearing pedestal; 20, Cang Gai; 21, stirring bunker; 22, charging aperture; 23, blade helical blade; 24, electromagnetism blade hollow shaft; 25, first row wet wind mouth; 26, high-temperature electromagnetic induction coil; 27, coil cooling tube; 28, second row wet wind mouth; 29, insulating barrier; 30, low temp. electric magnetic induction coil; 31, hydrofuge butterfly valve; 32, the 3rd hydrofuge air port; 33, first row airduct; 34, discharging opening; 35, rear bearing block; 36, rear bearing cover; 37, three-in-one dust remover; 38, induced duct; 39, motor exhaust; 40, second row airduct; 41, air-introduced machine; 42, heat-insulation layer; 43, ω shape inner casing; 44, water inlet copper pipe front end; 45, water inlet copper pipe rear end; 46, spray; 47, water-bath; 48, moisture film.
The specific embodiment
Embodiment 1
The electromagnetism blade drying device that self-purification function is arranged, which comprises at least and stir propulsive mechanism, driving mechanism, import and export mechanism and electric-control system, it is characterized in that: stirring in the propulsive mechanism has 1-6 root Electromagnetic Heating transmission stirring device, the blade hollow shaft 24 interior winding solenoids of each Electromagnetic Heating transmission stirring device.
Embodiment 2
The electromagnetism blade drying device of self-purification function is originally arranged mainly by stirring propulsive mechanism, driving mechanism and electric-control system consist of, stir propulsive mechanism top one side charging aperture 22 is arranged, the top opposite side that stirs propulsive mechanism has the hydrofuge air port, a side that stirs propulsive mechanism also is in transmission connection with driving mechanism, be distributed with the identical 1-6 root Electromagnetic Heating transmission stirring device of structure in the stirring bunker 21 of stirring propulsive mechanism, every Electromagnetic Heating transmission stirring device includes an electromagnetism blade hollow shaft 24, the two ends, the left and right sides of electromagnetism blade hollow shaft 24 are connected with front-end bearing pedestal 19 and rear bearing block 35 bearings respectively, front-end bearing pedestal 19 is in transmission connection with driving mechanism, be the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft 24, the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring of electric-control system.
The course of work of the present utility model is: open electric-control system, spiral hollow copper pipe self-heating progressively enters duty, when treating that temperature reaches the temperature controller settings, realizes regularly insulation.Start feeding transmission mechanism after satisfying the technique initialization temperature, adhesional wetting materiel is entered by charging aperture 22 and stirs in the propulsive mechanism, start simultaneously driving mechanism, drive electromagnetism blade hollow shaft 24 and the rotation of spiral hollow copper pipe by driving mechanism, electromagnetism blade hollow shaft 24 stirs propelling to material again for the direct-fired while of material, be advanced into discharging opening, the material that is dried is discharged by discharging opening, finish material moisture and evaporate fully, a large amount of steam and small part dust are then discharged by the hydrofuge air port.
Embodiment 3
When the Electromagnetic Heating transmission stirring device had the 2-6 root, per two Electromagnetic Heating transmission stirring devices were corresponding, blade helical blade (23) mutual dislocation between two Electromagnetic Heating transmission stirring devices.
Embodiment 4
As shown in Figure 2, the present embodiment is that the Electromagnetic Heating transmission stirring device is when having 2, stirring bunker 21 is ω shape structures, stirring bunker 21 interior cross direction profiles have two groups of Electromagnetic Heating transmission stirring devices that structure is identical and be parallel to each other, the two ends, the left and right sides of two electromagnetism blade hollow shafts 24 respectively bearing are connected in two front-end bearing pedestals 19 and two rear bearing blocks 35, each front-end bearing pedestal 19 respectively is fixedly connected with the travelling gear 17 of a driving mechanism, mutually interlock between two travelling gears 17, one of them travelling gear 17 passes through power transmission shaft, drive sprocket is connected to the second driving motor 11, each blade helical blade 23 of two electromagnetism blade hollow shafts 24 is interlaced arrangement each other, the tube wall of the spiral hollow copper pipe of every group of Electromagnetic Heating transmission stirring device also is electrically connected with an electromagnetism conducting slip ring 12, the charging aperture 22 of stirring bunker 21 is positioned at two Electromagnetic Heating transmission stirring devices top, and material enters stirring bunker 21 by charging aperture 22 and drops down onto between two Electromagnetic Heating transmission stirring devices after interior.
When the Electromagnetic Heating transmission stirring device has 4,4 Electromagnetic Heating transmission stirring devices divide two-layer up and down, every layer of two Electromagnetic Heating transmission stirring device are parallel to each other, blade helical blade 23 mutual dislocation between two Electromagnetic Heating transmission stirring devices, two Electromagnetic Heating transmission stirring devices consist of the stirring propulsive mechanism of one deck, the discharging opening of the stirring propulsive mechanism on upper strata is connected with the charging aperture that propulsive mechanism stirs in lower floor, consists of the structure of 4 Electromagnetic Heating transmission stirring devices.
Embodiment 6
As shown in Figure 1, stirring bunker 21 tops of the stirring propulsive mechanism in above-described embodiment are fixed with storehouse lid 20, it is charging aperture 22 that 20 left sides are covered in the storehouse, the right side is the hydrofuge air port, bottom, stirring bunker 21 right sides is discharging opening 34, heat-insulation layer 42 is arranged in the bulkhead of stirring bunker 21, every group of Electromagnetic Heating transmission stirring device in the stirring bunker 21 includes blade helical blade 23, electromagnetism blade hollow shaft 24, electromagnetic induction coil, the two ends, the left and right sides of electromagnetism blade hollow shaft 24 are connected with front-end bearing pedestal 19 and rear bearing block 35 bearings respectively, front-end bearing pedestal 19 and rear bearing block 35 place respectively in the front bearing retainer 18 and rear bearing cover 36 at two ends, stirring bunker 21 left and right sides, front-end bearing pedestal 19 is in transmission connection with the travelling gear 17 of driving mechanism, it is the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft 24, the spiral hollow copper pipe is crimped in the electromagnetism blade hollow shaft 24 by filler, form integrative-structure with electromagnetism blade hollow shaft 24, the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring 12 of electric-control system, on electromagnetism blade hollow shaft 24 inwalls insulating barrier 29 is arranged.
The outer surface of electromagnetism blade hollow shaft 24 is fixed with some groups of blade helical blades 23; every group of blade helical blade 23 all is sector structures; one of them fan-shaped limit is than another hem width; make covering of the fan partly form the inclined plane; see Fig. 4; the dispersion force that the Union Movement of the inclined plane of blade helical blade 23 and particle or dust layer produces in the course of work makes the material that is attached on the heating inclined-plane be easy to automatic removing, makes blade keep efficiently heating function.
Embodiment 7
Electromagnetic induction coil in every group of electromagnetism blade hollow shaft 24 is by high-temperature electromagnetic induction coil 26 as shown in Figure 3, coil cooling tube 27, low temp. electric magnetic induction coil 30 forms many warm areas electromagnetic induction coil, the hollow copper tubing that is positioned at water inlet copper pipe front end 44 runs through straight electromagnetism blade hollow shaft 24 and extends to water inlet copper pipe rear end 45, the reverse coiling section of running through hollow copper tubing in the shape of a spiral again, form the helical form electromagnetic induction coil, the spiral electromagnetic induction coil number of turn that wherein is positioned at electromagnetism blade hollow shaft 24 left side sections consists of high-temperature electromagnetic induction coil 26 more, the spiral electromagnetic induction number of wire turns that is positioned at electromagnetism blade hollow shaft 24 right side sections consists of low temp. electric magnetic induction coil 30 less, and the straight distribution of electromagnetic induction coil that is positioned at electromagnetism blade hollow shaft 24 interludes consists of coil cooling tube 27.
Utilize the high-efficiency electromagnetic inductive heating principle, the different number of turn spiral windings of coiling, can make multi-functional warm area heating plate, realize the different heating section, the moisture content of required evaporation was more when partial material was dry, through low-temperature space remaining residue moisture content is carried out complete evaporation again after evaporating a large amount of moisture content by the high-temperature region first, improve the dry materials quality.
Embodiment 8
The charging aperture 22 that stirs on the propulsive mechanism is fixedly connected with feeding transmission mechanism, and feeding transmission mechanism is to be made of the first driving motor 2, feed arrangement 3, Materials hopper 7.In the feed arrangement 3 helical axis is arranged, be distributed with helical blade on the helical axis, an end of helical axis is connected with the first driving motor 2 axles, and Materials hopper 7 is fixed on feed arrangement 3 tops.Open the first driving motor 2, with the helical axis of power transmission to feed arrangement 3, the helical blade helical axis continuous rotation in the feed arrangement 3 compiles adhesional wetting materiel with Materials hopper 7 and throws loose loose being delivered in the charging aperture 22 that stirs propulsive mechanism by the first driving motor 2.
Embodiment 9
The place, hydrofuge air port of stirring the top of propulsive mechanism is connected with exhausting-dusting mechanism, exhausting-dusting mechanism comprises first row airduct 33 and three-in-one dust remover 37 at least, a plurality of hydrofuges air port of agitating heating propulsion plant all is fixedly connected with three-in-one dust remover 37 by exhaust duct 33, the junction of each hydrofuge air port and first row airduct 33 is the row's of being furnished with stone butterfly valve 31 all, three-in-one dust remover 37 is connected with air-introduced machine 41 by the induced duct 38 that connects again, air-introduced machine 41 drives by motor exhaust 39, and the exhaust outlet end of air-introduced machine 41 is connected with second row airduct 40.
Be furnished with three hydrofuge air ports on the agitating heating propulsion plant of the present embodiment, it is respectively first row wet wind mouth 25, second row wet wind mouth 28, the 3rd hydrofuge air port 32, start motor exhaust 39 and send power to air-introduced machine 41, air-introduced machine 41 will be at the material institute transpiring moisture of heated condition by first row wet wind mouth 25, second row wet wind mouth 28, the 3rd hydrofuge air port 32 enters first row airduct 33, make a large amount of steam and small part dust enter three-in-one dust remover 37 by the first row airduct 33 of negative pressure state, by three-in-one dust remover 37 dust in all materials and chemicals all are recovered in the sedimentation basin.
As shown in Figure 5, three-in-one dust remover is to be connected and composed successively by spray 46, water-bath 47, moisture film 48 3 parts, a plurality of hydrofuges air port of agitating heating propulsion plant all is connected with spray 46 partial fixings by exhaust duct 33, and moisture film 48 parts then are connected with air-introduced machine 41 by the induced duct 38 that connects; At first, air-flow enters spray deduster through sprinkler head spray, sedimentation, next enters wet dust collector, and gas is through washing, in this spray, sedimentation, enter at last water dust scrubber, air-flow is close to wall and is risen after guide plate guiding, by being close to the water of water film dedusting wall under continuing to flow again with emptying after the fuel gas and dust sedimentation, dust removing effects can reach 99.98%, whole dust removal process is airtight, and enters sedimentation basin through the breeze after the three-in-one dust remover dedusting and be recovered.
Embodiment 10
Electric-control system comprises electromagnetic variable-frequency switch board 1, electromagnetism conducting slip ring 12, the inlet end of spiral hollow copper pipe is except also being electrically connected with electromagnetism conducting slip ring 12 with its tube wall place water swivel 10 is connected, and electromagnetism conducting slip ring 12 then is electrically connected with electromagnetic variable-frequency switch board 1.
Frequency range 500-2500Hz intermediate frequency power supply is sent into the spiral hollow copper pipe of rotation by the electromagnetism conducting slip ring, realized eddy-current heating.
Separately spiral hollow copper pipe has inlet end and water outlet end in every group of Electromagnetic Heating transmission stirring device, and all be connected with water circulation system, water circulation system comprises cyclic water tank 4, plate type heat exchanger 5, water pump 6, return pipe 8, water inlet pipe 9, water swivel 10; The inlet end of spiral hollow copper pipe and water outlet end all respectively are connected with a water swivel 10, two water swivels 10 of inlet end all are connected to the water inlet pipe 9 of water circulation system, the water outlet of cyclic water tank 4 belows is connected with plate type heat exchanger 5, join 6 two water swivels 10 that are connected to inlet end by water inlet pipe 9 of water pump by plate type heat exchanger 5 and water pump 6 again; Two water swivels 10 of water outlet end all are connected to the return pipe 8 of water circulation system, be connected to the water inlet of cyclic water tank 4 tops by return pipe 8, the inlet end of spiral hollow copper pipe is except also being electrically connected with electromagnetism conducting slip ring 12 with its tube wall place water swivel 10 is connected, electromagnetism conducting slip ring 12 then with electromagnetic variable-frequency switch board 1 electric-control system that is electrically connected to form.
During work, water circulation system and electric-control system carry out Electromagnetic Heating to two groups of spiral hollow copper pipes simultaneously, driving mechanism drives two groups of common counter-rotation of Electromagnetic Heating transmission stirring device, water in the cyclic water tank 4 enters water inlet pipe 9 under the effect of water pump 6 after plate type heat exchanger 5 coolings, then enter in the spiral hollow copper pipe by water swivel 10, water enters from the inlet end that is positioned at water inlet copper pipe front end 44 and is through to straight water inlet copper pipe rear end 45 along hollow copper tubing afterwards, again oppositely along the helical form hollow copper tubing through low temp. electric magnetic induction coil 30, coil cooling tube 27, high-temperature electromagnetic induction coil 26 is to the water outlet end that is positioned at equally water inlet copper pipe front end 44, final by water swivel 10, return pipe 8 flow to cyclic water tank 4, has realized water circulation.
When being controlled in 200 degree, the solenoid temperature of spiral hollow copper pipe do not need water circulation system that it is cooled off, and when the solenoid temperature is between the 200-700 degree, starting water circulation system cools off, owing to being connected with cooling circulating water in the spiral hollow copper pipe, the continuous operation temperature is extremely low, only have the 25-50 degree, avoided heater coil infringement problem.Reduced the later period maintenance input with respect to other heating element heaters.
Embodiment 11
Driving mechanism comprises the second driving motor 11, drive sprocket 13, driven sprocket 14, binodal sprocket wheel 15, Hollow Transmission Shafts 16, travelling gear 17, the output of the second driving motor 11 is in transmission connection by reductor and drive sprocket 13,13 of drive sprockets are in transmission connection by chain and driven sprocket 14, driven sprocket 14 is again through binodal sprocket wheel 15, Hollow Transmission Shafts 16 the most at last power transmission to one of them travelling gear 17, every group of front-end bearing pedestal 19 that stirs propulsive mechanism all is fixedly connected with a travelling gear 17, and be mutually meshing between the travelling gear 17 that each travelling gear 17 and Hollow Transmission Shafts 16 are in transmission connection.
Start the second driving motor 11, successively by drive sprocket 13, driven sprocket 14, binodal sprocket wheel 15, Hollow Transmission Shafts 16 with power transmission to travelling gear 17, finally driving front-end bearing pedestal 19 by travelling gear 17 rotates, thereby realized the rotation of Electromagnetic Heating transmission stirring device, electromagnetism blade hollow shaft 24 with Electromagnetic Heating stirs propelling to material again for the direct-fired while of material, thereby carries out the renewal of heating surface.
Simultaneously because each front-end bearing pedestal 19 respectively is connected with the travelling gear 17 of a driving mechanism, mutually interlock between each travelling gear 17, one of them travelling gear 17 passes through power transmission shaft, drive sprocket is connected to the second driving motor 11, the travelling gear 17 of the second driving motor 11 controls two mutual interlocks rotates in the opposite direction, driving two electromagnetism blade hollow shafts 24 rotates equally in the opposite direction, because the blade of two electromagnetism blade hollow shafts 24 is interlaced arrangement each other, therefore in the rotation process wherein the blade of one group of electromagnetism blade hollow shaft 24 will clean another gap location of organizing between 24 liang of blades of electromagnetism blade hollow shaft, thereby make blade helical blade 23 have self-purification capacity, can improve the effect of blade eddy-current heating.
To explanation of the present utility model, the utility model is compared with original drying equipment has following outstanding feature by above-mentioned:
1, electromagnetic induction heating: by homemade electromagnetic induction conducting slip ring, the variable-frequency power sources operating frequency is controlled between the 500-4500Hz, variable-frequency power sources is sent in the blade spiral hollow axle of rotation and is heated.
2, efficient energy-saving: electromagnetic induction coil is owing to directly being wound in the blade hollow shaft, coil produces the high-frequency alternating magnetic field, makes the induced-current of blade hollow shaft generation same frequency, the rapid self-heating of electromagnetism blade hollow shaft, by the ladder Heat preservation, reach very soon required technological temperature.0-700 adjusts arbitrarily with dried material moisture is different.Adopt to dodge that a evaporate to dryness is dry, the drying mode of b fluidized drying, c hot-blast stove, although be directly heating, but temperature of charge is extremely inhomogeneous, dust dedusting difficulty is large, heat utilization rate is low, and the d box-type drying of steam drying, the vacuum drying of e bipyramid rotary are to be heating top by boiler, and hot pipe conducting efficient is extremely low, time is long, the uncontrollable temperature of technique.
3, drying time short, efficient is high owing to selecting electromagnetic induction heating, heating-up temperature 0-700 can make material reach in a short period of time homogeneous heating according to material technique, has greatly shortened drying time.Can make maximum production.
4, constant product quality: the electromagnetism blade drying device of self-purification function is arranged because technological temperature can realize that auto-manual arbitrarily adjusts at 0-700, and temperature-controlled precision is high, adjust temperature range according to the dry materials technology quality index wide.Owing to originally having the electromagnetism blade drying device serviceability temperature of self-purification function can reach 700, the grease in the cleavable decomposing materials, desulfurization rapidly, depickling, reagent removal, low-temperature bake etc., improving material rate of drying and credit rating.No matter be directly to act as a fuel or coal changes into steam with coal, the technique temperature control lags behind, and the random bake out temperature of material is unstable, and the dry materials difficult quality is guaranteed.
5, the dried material scope is wide: use Electromagnetic Heating, can process heat sensitive material, can process again the material that needs high-temperature process.But get final product also intermittent operation of continued operation, can in a lot of fields, use.
6, automaticity is high: feed arrangement is delivered directly to material in the blade drying equipment loading hopper, make material fully carry stirring by the worm drive agitating device, in effective improving material rate of drying and quality, front charging or rear discharging all are that the machine automatization gasifying device need not human assistance, and other drying equipment all needs manually-operated, and labor intensity of operating staff is large.
7, environmental protection: it is that electric energy is converted into heat energy that the electromagnetism blade drying device heating source of self-purification function is arranged, heat utilization rate 98% is absorbed transpiring moisture by material, heat-energy losses is few, operating ambient temperature is low, and the dry run of material is all finished in closed container, can not cause material dust to fly upward, can not affect the healthy of operating personnel because of operating ambient temperature and airborne dust pollution.No matter coal directly heats or converts steam to, because there are inevitable technical problem in equipment and this body structure of facility, heat utilization rate is low, and heat-energy losses is large, and operating ambient temperature is high, and on-the-spot dust pollution is large, and the discharging coal smoke has a strong impact on environment.
8, operating cost is low: no matter to metal, smelting, coloured industry, low-temperature bake, environmental protection industry (epi), chemical industry.With hundred tons of meterings, adopt the electromagnetism blade drying device that self-purification function is originally arranged, the drying mode that production technology and traditional abc directly burn with coal, and the economic performance of de take steam as drying mode is relatively:
Following table is without under the drying mode, the economic performance comparison sheet take the same material as raw material:
| Drying device | The direct burnup of coal | Boiler forms steam | The electromagnetism blade drying device that self-purification function is arranged |
| Device type | abc | de | The electromagnetism blade is dry |
| Operating efficiency | 70% | 50%-60% | 98% |
| Water evaporation quantity | 97% | 90% | 99.5% |
| Operating cost | 123 yuan | 165 yuan | 87 yuan |
| Equipment investment | 55 yuan | 67 |
48 yuan |
650 yuan/tons of the average coal prices in the above whole nation, 0.7 yuan of electricity price/degree, required unit costs figure when moisture is dried to 1% from 30%.
The parts that the present embodiment is not described in detail and structure belong to well-known components and common structure or the conventional means of the industry, here not one by one narration.
Claims (10)
1. the electromagnetism blade drying device that self-purification function is arranged, which comprises at least and stir propulsive mechanism, driving mechanism, import and export mechanism and electric-control system, it is characterized in that: stirring in the propulsive mechanism has 1-6 root Electromagnetic Heating transmission stirring device, twines solenoid in the blade hollow shaft (24) of each Electromagnetic Heating transmission stirring device.
2. the electromagnetism blade drying device that self-purification function is arranged according to claim 1, it is characterized in that: when described Electromagnetic Heating transmission stirring device has the 2-6 root, per two Electromagnetic Heating transmission stirring devices are corresponding, blade helical blade (23) mutual dislocation between two Electromagnetic Heating transmission stirring devices.
3. the electromagnetism blade drying device that self-purification function is arranged according to claim 2, it is characterized in that: when described Electromagnetic Heating transmission stirring device has 2, two Electromagnetic Heating transmission stirring devices are parallel to each other, blade helical blade (23) mutual dislocation between two Electromagnetic Heating transmission stirring devices.
4. the electromagnetism blade drying device that self-purification function is arranged according to claim 2, it is characterized in that: when described Electromagnetic Heating transmission stirring device has 4,4 Electromagnetic Heating transmission stirring devices divide two-layer up and down, every layer of two Electromagnetic Heating transmission stirring device are parallel to each other, blade helical blade (23) mutual dislocation between two Electromagnetic Heating transmission stirring devices.
5. the electromagnetism blade drying device that self-purification function is arranged according to claim 1, it is characterized in that: stirring propulsive mechanism top one side has charging aperture (22), the top opposite side that stirs propulsive mechanism has the hydrofuge air port, a side that stirs propulsive mechanism also is in transmission connection with driving mechanism, be distributed with the identical 1-6 root Electromagnetic Heating transmission stirring device of structure in the stirring bunker (21) of stirring propulsive mechanism, every Electromagnetic Heating transmission stirring device includes an electromagnetism blade hollow shaft (24), the two ends, the left and right sides of electromagnetism blade hollow shaft (24) are connected with front-end bearing pedestal (19) and rear bearing block (35) bearing respectively, front-end bearing pedestal (19) is in transmission connection with driving mechanism, be the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft (24), the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring of electric-control system.
6. the electromagnetism blade drying device that self-purification function is arranged according to claim 5, it is characterized in that: described stirring bunker (21) is ω shape structure, the interior cross direction profiles of stirring bunker (21) has two identical Electromagnetic Heating transmission stirring devices of structure, the two ends, the left and right sides of two electromagnetism blade hollow shafts (24) respectively bearing are connected in two front-end bearing pedestals (19) and two rear bearing blocks (35), each front-end bearing pedestal (19) respectively is fixedly connected with the travelling gear (17) of a driving mechanism, mutually interlock between two travelling gears (17), one of them travelling gear (17) passes through power transmission shaft, drive sprocket is connected to the second driving motor (11), each blade helical blade (23) of two electromagnetism blade hollow shafts (24) is interlaced arrangement each other, the tube wall of the spiral hollow copper pipe of every group of Electromagnetic Heating transmission stirring device also is electrically connected with an electromagnetism conducting slip ring (12), and charging aperture (22) is positioned at two Electromagnetic Heating transmission stirring device tops.
7. the electromagnetism blade drying device that self-purification function is arranged according to claim 5, it is characterized in that: the stirring bunker of described stirring propulsive mechanism (21) top is fixed with Cang Gai (20), Cang Gai (20) left side is charging aperture (22), the right side is the hydrofuge air port, bottom, stirring bunker (21) right side is discharging opening (34), heat-insulation layer (42) is arranged in the bulkhead of stirring bunker (21), every group of Electromagnetic Heating transmission stirring device in the stirring bunker (21) includes blade helical blade (23), electromagnetism blade hollow shaft (24), electromagnetic induction coil, the two ends, the left and right sides of electromagnetism blade hollow shaft (24) are connected with front-end bearing pedestal (19) and rear bearing block (35) bearing respectively, front-end bearing pedestal (19) and rear bearing block (35) place respectively in the front bearing retainer (18) and rear bearing cover (36) at stirring bunker (21) two ends, the left and right sides, front-end bearing pedestal (19) is in transmission connection with the travelling gear (17) of driving mechanism, it is the electromagnetic induction coil of the spiral hollow copper pipe formation of coiling in the electromagnetism blade hollow shaft (24), the spiral hollow copper pipe is crimped in the electromagnetism blade hollow shaft (24) by filler, form integrative-structure with electromagnetism blade hollow shaft (24), the tube wall of spiral hollow copper pipe is electrically connected with the electromagnetism conducting slip ring (12) of electric-control system, on electromagnetism blade hollow shaft (24) inwall insulating barrier (29) is arranged.
8. the electromagnetism blade drying device that self-purification function is arranged according to claim 5, it is characterized in that: the outer surface of described electromagnetism blade hollow shaft (24) is fixed with some groups of blade helical blades (23), every group of blade helical blade (23) all is sector structures, one of them fan-shaped limit makes covering of the fan partly form the inclined plane than another hem width.
9. the electromagnetism blade drying device that self-purification function is arranged according to claim 5, it is characterized in that: separately spiral hollow copper pipe has inlet end and water outlet end in the described every Electromagnetic Heating transmission stirring device, and all be connected with water circulation system, water circulation system comprises cyclic water tank (4), plate type heat exchanger (5), water pump (6), return pipe (8), water inlet pipe (9), water swivel (10); The inlet end of spiral hollow copper pipe and water outlet end all respectively are connected with a water swivel (10), two water swivels (10) of inlet end all are connected to the water inlet pipe (9) of water circulation system, the water outlet of cyclic water tank (4) below is connected with plate type heat exchanger (5), joined by plate type heat exchanger (5) and water pump (6), water pump (6) then is connected to two water swivels (10) of inlet end by water inlet pipe (9) again; Two water swivels (10) of water outlet end all are connected to the return pipe (8) of water circulation system, be connected to the water inlet of cyclic water tank (4) top by return pipe (8), the inlet end of spiral hollow copper pipe is except also being electrically connected with electromagnetism conducting slip ring (12) with its tube wall place water swivel (10) is connected, electromagnetism conducting slip ring (12) then with electromagnetic variable-frequency switch board (1) electric-control system that is electrically connected to form.
10. the electromagnetism blade drying device that self-purification function is arranged according to claim 5, it is characterized in that: described driving mechanism comprises the second driving motor (11), drive sprocket (13), driven sprocket (14), binodal sprocket wheel (15), Hollow Transmission Shafts (16), travelling gear (17), the output of the second driving motor (11) is in transmission connection by reductor and drive sprocket (13), drive sprocket (13) then is in transmission connection by chain and driven sprocket (14), driven sprocket (14) is again through binodal sprocket wheel (15), Hollow Transmission Shafts (16) the most at last power transmission to one of them travelling gear (17), every front-end bearing pedestal (19) that stirs propulsive mechanism all is fixedly connected with a travelling gear (17), and is mutually meshing between the travelling gear (17) that each travelling gear (17) and Hollow Transmission Shafts (16) are in transmission connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383230 CN202719853U (en) | 2012-08-04 | 2012-08-04 | Electromagnetic paddle drying device with self-cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383230 CN202719853U (en) | 2012-08-04 | 2012-08-04 | Electromagnetic paddle drying device with self-cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202719853U true CN202719853U (en) | 2013-02-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220383230 Expired - Lifetime CN202719853U (en) | 2012-08-04 | 2012-08-04 | Electromagnetic paddle drying device with self-cleaning function |
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| Country | Link |
|---|---|
| CN (1) | CN202719853U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102778118A (en) * | 2012-08-04 | 2012-11-14 | 朱树伟 | Electromagnetic paddle drying equipment with self-cleaning function |
| CN103697678A (en) * | 2013-12-14 | 2014-04-02 | 佛山市博晖机电有限公司 | Ceramic material dryer |
-
2012
- 2012-08-04 CN CN 201220383230 patent/CN202719853U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102778118A (en) * | 2012-08-04 | 2012-11-14 | 朱树伟 | Electromagnetic paddle drying equipment with self-cleaning function |
| CN102778118B (en) * | 2012-08-04 | 2013-05-08 | 朱树伟 | Electromagnetic paddle drying equipment with self-cleaning function |
| CN103697678A (en) * | 2013-12-14 | 2014-04-02 | 佛山市博晖机电有限公司 | Ceramic material dryer |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20130206 Effective date of abandoning: 20130508 |
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