CN102364278A - Gas cylinder wound continuous curing furnace - Google Patents
Gas cylinder wound continuous curing furnace Download PDFInfo
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- CN102364278A CN102364278A CN2011103289791A CN201110328979A CN102364278A CN 102364278 A CN102364278 A CN 102364278A CN 2011103289791 A CN2011103289791 A CN 2011103289791A CN 201110328979 A CN201110328979 A CN 201110328979A CN 102364278 A CN102364278 A CN 102364278A
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Abstract
The invention discloses a gas cylinder wound continuous curing furnace, which comprises a furnace body (1), a plurality of tool supports (2) which are fixed inside and outside the furnace body (1), a tool winding clamp (3) with at least two gas cylinders (3-10) to be cured, a rotational auxiliary transmission system for driving the gas cylinders (3-10) to rotate and a stepping device for driving the tool winding clamp (3) to make stepping motion on the tool supports (2). The gas cylinder wound continuous curing furnace has the effects of energy conservation and consumption reduction, and reduces the running cost of equipment; due to the adoption of the tool winding clamp (3), labor resources are saved, and the curing furnace has high automaticity; the gas cylinder wound continuous curing furnace has novel, simple and decent appearance; and due to the adoption of a run-through structure of the furnace body, material cost and manufacturing working hours are saved effectively, and the cost performance of the equipment is improved.
Description
Technical field
The present invention relates to a kind of continuous fixing the handles device, be specifically related to a kind of gas cylinder and twine continuous curing oven.
Background technology
Present domestic manufacturing enterprise generally adopts traditional box curing oven, and efficient is low, energy waste is more, can not satisfy the requirement that workpiece intensification in enormous quantities is produced.
Traditional box wound and solidified stove is a kind of stove that periodically is heating and curing, and efficient is low, and output is little.
Traditional box wound and solidified stove is to carry out steel cylinder through the driven by motor rotating mechanism to solidify rotation.Energy waste is many, and rotating mechanism required when output is big all will overlap more.The waste material cost with make man-hour, cost performance reduces greatly.
Traditional operating room of box wound and solidified stove drives the winding mechanism turnover with a trolley body; Chassis driving mechanism required when output is big all will overlap more; And when twining steel cylinder, can not twine by frock; Greatly the waste material cost with make man-hour, cost performance also reduces greatly, the waste of manpower resource.
Summary of the invention
To the deficiency that prior art exists, the object of the invention provides a kind of efficient, energy-conservation gas cylinder and twines continuous curing oven.
To achieve these goals, the present invention realizes through following technical scheme:
The present invention includes body of heater, be fixed on the inside and outside a plurality of frock supports of body of heater, be equipped with at least two gas cylinders to be solidified the winding frock clamp, be used to drive gas cylinder and make the rotation accessory drive system of axially rotation and be used to drive to twine frock clamp is made step motion on the frock support step device.
The inboard of above-mentioned body of heater is provided with deflector, and deflector is divided into operating room and air channel with the furnace chamber of body of heater; Be provided with heater block in the air channel, the deflector on base is provided with a plurality of air outlets, and the deflector at top is provided with a plurality of inlet scoops, also is provided with in the air channel and the corresponding blower fan in inlet scoop.
Slideway and frock support support roller are installed on the above-mentioned frock support, and the number of frock support support roller is identical with each number that twines gas cylinder to be solidified on the frock clamp.
Above-mentioned winding frock clamp comprises frock top, frock bottom and frock middle part; Frock top is provided with bearing shaft and is installed in the bearing on the bearing shaft, and bearing is arranged in the slideway; The frock bottom is provided with the roller that can on the frock support, roll; Gas cylinder all is installed on the frock axle at frock middle part through the gas cylinder fixed bar, is equipped with from rotary chain wheel at the other end of frock axle.
Above-mentioned rotation accessory drive system comprises driving chain and the active retainer and the passive retainer that are separately positioned on the body of heater arrival end and the port of export; Initiatively be respectively equipped with initiatively outer sprocket wheel and passive outer sprocket wheel on retainer and the passive retainer; Initiatively the number of outer sprocket wheel and passive outer sprocket wheel all with each frock support on the number of frock support support roller identical; Initiatively also be provided with active inner sprocket, motor, the reductor that with motor output end be connected coaxial with outer sprocket wheel initiatively on the retainer, be installed in the reductor sprocket wheel of reductor output, the reductor sprocket wheel is connected with the active inner sprocket through the main transmission chain; Driving chain passes initiatively outer sprocket wheel successively, from rotary chain wheel, passive outer sprocket wheel and frock support support roller, completion once circulates.
Also be respectively equipped with the outer pulley of the main transmission group that plays a transition role on above-mentioned active retainer and the passive retainer and by the outer pulley of transmission group; Driving chain passes initiatively outer sprocket wheel, the outer pulley of main transmission group successively, from rotary chain wheel, by transmission group outer pulley, passive outside sprocket wheel and frock support support roller, completion once circulates.
Above-mentioned step device comprises drag hook pulley, the track I-steel that can on the drag hook pulley, slide that is fixed on the frock support, drag hook and the oil cylinder that is fixed on track I-steel lower surface, and the output of oil cylinder is connected with the track I-steel.
The present invention has played energy-saving and cost-reducing effect, has reduced the operating cost of equipment; The present invention adopts the winding frock clamp to practice thrift human resources, and automaticity is high; Outward appearance of the present invention is novel, simplicity generosity; Body of heater adopts through structure effectively to practice thrift material cost and made man-hour, has improved the cost performance of equipment.
Description of drawings
Fig. 1 is the front view (what arrow was represented among the figure is to twine the frock clamp direction of motion) of present embodiment;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the longitdinal cross-section diagram of Fig. 1;
Fig. 4 is an air channel structure sketch map of the present invention;
Fig. 5 is the deflector structure sketch map of Fig. 4 insole binding;
Fig. 6 is a rotation transmission system structural representation of the present invention;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is a winding frock clamp structural representation of the present invention.
Each label among the figure, body of heater 1, deflector 1-1, the 1-2 of operating room, air channel 1-3, heater block 1-4, air outlet 1-5, inlet scoop 1-6; Blower fan 1-7, fire door 1-8, frock support 2, slideway 2-1, frock support support roller 2-2, square tube 2-3, square steel 2-4; Twine frock clamp 3, frock top 3-1, bearing shaft 3-2, bearing 3-3, frock bottom 3-4, roller 3-5, frock middle part 3-6; Gas cylinder fixed bar 3-7, frock axle 3-8, from rotary chain wheel 3-9, gas cylinder 3-10, driving chain 4-1, active retainer 4-2, passive retainer 4-3; The outer sprocket wheel 4-4 of active, passive outer sprocket wheel 4-5, active inner sprocket 4-6, motor 4-7, reductor 4-8, reductor sprocket wheel 4-9, main transmission chain 4-10; The outer pulley 4-11 of main transmission group, by the outer pulley 4-12 of transmission group, drag hook pulley 5-1, track I-steel 5-2, drag hook 5-3, oil cylinder 5-4 shifts dolly 6.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, below in conjunction with the specific embodiment, further set forth the present invention.
Referring to Fig. 1 and Fig. 2; In the present embodiment, gas cylinder twine continuous curing oven comprise body of heater 1, be fixed on 14 inside and outside frock supports 2 of body of heater 1, be equipped with three gas cylinder 3-10 to be solidified winding frock clamp 3 (per three gas cylinder 3-10 are a group), be used to drive gas cylinder 3-10 and make the rotation accessory drive system of axially rotation and be used to drive to twine frock clamp 3 is made step motion on 14 frock supports 2 step device.
Referring to Fig. 3 and Fig. 4, wherein, be equipped with deflector 1-1 around the inboard of body of heater 1, deflector 1-1 is divided into 1-2 of operating room and air channel 1-3 with the furnace chamber of body of heater 1; In the 1-3 of air channel, be provided with a plurality of (being provided with two at least) heater block 1-4; On the deflector 1-1 on base, be provided with the air outlet 1-5 (referring to Fig. 5) of a plurality of (being provided with two at least) diamond pattern, can adjust the size of air port 1-5, and then change the size of air quantity according to demand; The deflector 1-1 at top is provided with a plurality of (being provided with two at least) inlet scoop 1-6 also is provided with the corresponding blower fan 1-7 with inlet scoop 1-6 in the 1-3 of air channel.
Body of heater of the present invention 1 adopts through structure, twines frock clamp 3 step motion body of heater 1 in, continuous through structure decrease the furnace wall isolation of a plurality of 1-2 of operating room, thereby practiced thrift material cost and caloric receptivity; And along with the turnover of twining frock clamp 3, fire door 1-8 can automatic switch (be prior art, this repeats no more); Thereby it is less to guarantee that body of heater 1 internal temperature scatters and disappears; Required heat energy also will reduce, and reduce the consumption of secondary energy sources, guarantee higher temperature and uniformity; Utilize and twine fixedly gas cylinder 3-10 of frock clamp 3, practiced thrift human resources.
A slideway 2-1 and three frock support support roller 2-2 are installed on each frock support 2 of present embodiment, and frock support 2 is installed in the 1-2 of operating room.
Referring to Fig. 8, twine frock clamp 3 and comprise frock top 3-1, frock bottom 3-4 and frock middle part 3-6.Frock top 3-1 is equipped with bearing shaft 3-2 and is installed in the bearing 3-3 on the bearing shaft 3-2, and bearing 3-3 is used in above-mentioned slideway 2-1, sliding; Frock bottom 3-4 is equipped with the roller 3-5 that can in frock support 2, roll; Three gas cylinder 3-10 all are installed on the frock axle 3-8 of frock middle part 3-6 through gas cylinder fixed bar 3-7, are equipped with from rotary chain wheel 3-9 at the left end of frock axle 3-8, promptly have three from rotary chain wheel 3-9.
At each frock support 2 five square tube 2-3 are installed also from top to bottom.Uppermost square tube 2-3 is installed in the bottom of slideway 2-1, is used for slideway 2-1 is positioned; Three middle square tube 2-3 are installed in three belows from rotary chain wheel 3-9 respectively; Also be provided with square steel 2-4 between rotary chain wheel 3-9 and the corresponding square tube 2-3; Square steel 2-4 is in order to let the rotor of double strand chain roll in the above, and square tube 2-3 supports square steel 2-4 and walks chain; Last square tube 2-3 is used for support roller 3-5 and on frock support 2, rolls.
See Fig. 6 and Fig. 7 referring to figure, the rotation accessory drive system comprises driving chain 4-1 and the active retainer 4-2 and the passive retainer 4-3 that are separately positioned on body of heater 1 arrival end and the port of export; Initiatively be respectively equipped with outer sprocket wheel 4-4 of three actives and the outer pulley 4-11 of main transmission group and three passive outer sprocket wheel 4-5 on retainer 4-2 and the passive retainer 4-3 and by pulley 4-12 outside the transmission group; Here, the outer pulley 4-11 of main transmission group and played transitional function respectively by the outer pulley 4-12 of transmission group; On active retainer 4-2, also be provided with and the active inner sprocket 4-6 of outer sprocket wheel 4-4 coaxial (power transmission shaft) initiatively, motor 4-7, the reductor 4-8 that is connected with motor 4-7 output, the reductor sprocket wheel 4-9 that is installed in reductor 4-8 output, reductor sprocket wheel 4-9 is connected with active inner sprocket 4-6 through main transmission chain 4-10; Every driving chain 4-1 passes initiatively outer sprocket wheel 4-4; Outer pulley 4-11 arrives from rotary chain wheel 3-9 through the main transmission group; From from rotary chain wheel 3-9 pulley 4-12 outside by transmission group again, sprocket wheel 4-5 veer carries out the transition to frock support support roller 2-2 outside passive, accomplishes once circulation.
The rotation accessory drive system adopts the chain type Frequency Drive, guarantees that gas cylinder 3-10 in solidification process, can rotate automatically, to prevent twister heating back drippage or inhomogeneous.And as long as a cover chain type Frequency Drive system, the economical with materials cost with make man-hour, cost performance improves greatly.
Step device comprises the drag hook pulley 5-1 that is fixed on the frock support 2, be stuck in track I-steel 5-2 on the drag hook pulley 5-1, be welded on the drag hook 5-3 and the oil cylinder 5-4 of track I-steel 5-2 lower surface; Oil cylinder 5-4 is installed in the exit (also can be the porch) of body of heater 1 through the support of special placement oil cylinder 5-4; The output of oil cylinder 5-4 is connected with track I-steel 5-2, and track I-steel 5-2 is stuck on the drag hook pulley 5-1 and can moves with the flexible commute of doing of oil cylinder 5-4.
Shifting dolly 6 is used for moving to the outer frock support 2 of stove with twining frock clamp 3; Hydraulic Station work drives oil cylinder 5-4 and does the stepping transmission, along with the step motion of oil cylinder 5-4; Drag hook 5-3 pulling frock top 3-1 makes step motion, and step frequency can set up on their own according to technology.The every action of oil cylinder 5-4 is once twined frock clamp 3 station that will advance.
In the present embodiment, leave three stations in the porch of body of heater 1, five stations are left in the exit of body of heater 1, and the station of porch is a station to be expected, the station in exit is the station of dolly 6 to be transferred.
The course of work of the present invention is following:
At first, through air channel 1-3 hot gas is sent into furnace chamber uniformly from the deflector 1-1 of body of heater 1 bottom, after hot gas was absorbed and used, through the inlet scoop 1-6 sucking-off at top, wind direction had guaranteed that for circulating uniformly from the bottom up product is raised to assigned temperature again; Then, will twine frock clamp 3 through transfer dolly 6 and move on the outer frock support 2 of stove, start Hydraulic Station; Hydraulic Station drives oil cylinder 5-4 and does the stepping transmission; Frock support 2 motion in stove, the every action of oil cylinder 5-4 are once twined frock clamp 3 station that will advance; Twine frock clamp 3 in stepping, the rotation accessory drive system drives from rotary chain wheel 3-9 through driving chain 4-1 and rotates, and then makes gas cylinder 3-10 rotation automatically in solidification process; At last,, twine frock clamp 3 and get on the outer frock support 2 of stove through after certain joint handkerchief time, final, accomplish a cover curing job.
In the present embodiment, what heater block 1-4 adopted is the stainless steel electric heating tube, and what blower fan 1-7 adopted is big air quantity, slow-revving centrifugal blower, and centrifugal blower adopts VFC.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.
Claims (7)
1. a gas cylinder twines continuous curing oven; It is characterized in that, comprise body of heater (1), be fixed on the inside and outside a plurality of frock supports (2) of body of heater (1), the winding frock clamp (3) of two gas cylinders to be solidified (3-10) is installed at least, the rotation accessory drive system that is used to drive gas cylinder (3-10) rotation twines frock clamp (3) is made step motion on frock support (2) step device with being used for driving.
2. gas cylinder according to claim 1 twines continuous curing oven, it is characterized in that the inboard of said body of heater (1) is provided with deflector (1-1), and said deflector (1-1) is divided into operating room (1-2) and air channel (1-3) with the furnace chamber of body of heater (1); Be provided with heater block (1-4) in the said air channel (1-3); The deflector on said base (1-1) is provided with a plurality of air outlets (1-5); The deflector at said top (1-1) is provided with a plurality of inlet scoops (1-6), also is provided with in said air channel (1-3) and the corresponding blower fan in inlet scoop (1-6) (1-7).
3. gas cylinder according to claim 2 twines continuous curing oven; It is characterized in that; Slideway (2-1) and frock support support roller (2-2) are installed on each said frock support (2), and to twine gas cylinder (3-10) number to be solidified on frock clamp (3) identical with each for said frock support support roller (2-2) number.
4. gas cylinder according to claim 3 twines continuous curing oven, it is characterized in that, said winding frock clamp (3) comprises frock top (3-1), frock bottom (3-4) and frock middle part (3-6); Said frock top (3-1) is provided with bearing shaft (3-2) and is installed in the bearing (3-3) on the bearing shaft (3-2), and said bearing (3-3) is arranged in the slideway (2-1); Said frock bottom (3-4) is provided with and can goes up the roller (3-5) that rolls at frock support (2); Said gas cylinder (3-10) all is installed on the frock axle (3-8) at frock middle part (3-6) through gas cylinder fixed bar (3-7), is equipped with from rotary chain wheel (3-9) at the other end of said frock axle (3-8).
5. gas cylinder according to claim 4 twines continuous curing oven, it is characterized in that said rotation accessory drive system comprises driving chain (4-1) and is separately positioned on the active retainer (4-2) and the passive retainer (4-3) of body of heater (1) arrival end and the port of export; Be respectively equipped with initiatively outer sprocket wheel (4-4) and passive outer sprocket wheel (4-5) on said active retainer (4-2) and the passive retainer (4-3); All upward frock support support roller (2-2) number is identical with each frock support (2) with passive outer sprocket wheel (4-5) number for the outer sprocket wheel (4-4) of said active; The reductor sprocket wheel (4-9) that also be provided with the active inner sprocket (4-6) coaxial, motor (4-7), the reductor (4-8) that is connected with motor (4-7) output on the said active retainer (4-2), is installed in reductor (4-8) output with outer sprocket wheel (4-4) initiatively, said reductor sprocket wheel (4-9) is connected with active inner sprocket (4-6) through main transmission chain (4-10); Said driving chain (4-1) passes initiatively outer sprocket wheel (4-4) successively, from rotary chain wheel (3-9), passive outer sprocket wheel (4-5) and frock support support roller (2-2), completion once circulates.
6. gas cylinder according to claim 5 twines continuous curing oven, it is characterized in that, also is respectively equipped with the outer pulley (4-11) of the main transmission group that plays a transition role on said active retainer (4-2) and the passive retainer (4-3) and by transmission group pulley (4-12) outward; Said driving chain (4-1) passes initiatively outer sprocket wheel (4-4), the outer pulley (4-11) of main transmission group successively, from rotary chain wheel (3-9), by transmission group outer pulley (4-12), passive outside sprocket wheel (4-5) and frock support support roller (2-2), completion once circulates.
7. twine continuous curing oven according to any described gas cylinder of claim 1 to 6; It is characterized in that; Said step device comprises the drag hook pulley (5-1) that is fixed on the frock support (2), track I-steel (5-2), the drag hook (5-3) that is fixed on track I-steel (5-2) lower surface and the oil cylinder (5-4) that can on drag hook pulley (5-1), slide, and the output of said oil cylinder (5-4) is connected with track I-steel (5-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103289791A CN102364278A (en) | 2011-10-26 | 2011-10-26 | Gas cylinder wound continuous curing furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103289791A CN102364278A (en) | 2011-10-26 | 2011-10-26 | Gas cylinder wound continuous curing furnace |
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| CN102364278A true CN102364278A (en) | 2012-02-29 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102620560A (en) * | 2012-04-01 | 2012-08-01 | 张家港市嘉华炉业有限公司 | Natural-gas continuous-stepping dual-purpose solidifying oven |
| CN102627184A (en) * | 2012-04-01 | 2012-08-08 | 张家港市嘉华炉业有限公司 | Conveying device for dual-support type high pressure air bottle in curing furnace |
| CN102627189A (en) * | 2012-04-01 | 2012-08-08 | 张家港市嘉华炉业有限公司 | Conveying device for cantilever type high pressure air bottle in curing furnace |
| CN111421796A (en) * | 2020-03-16 | 2020-07-17 | 山东大学 | Ventilation connecting shaft for curing composite material gas cylinder |
| WO2022110600A1 (en) * | 2020-11-24 | 2022-06-02 | 中材科技(成都)有限公司 | Automatic loading and unloading conveying line for winding and curing of hydrogen cylinder |
| CN116787742A (en) * | 2023-08-23 | 2023-09-22 | 苏州安讯自动化设备有限公司 | Curing oven for producing carbon fiber winding bottle |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102620560A (en) * | 2012-04-01 | 2012-08-01 | 张家港市嘉华炉业有限公司 | Natural-gas continuous-stepping dual-purpose solidifying oven |
| CN102627184A (en) * | 2012-04-01 | 2012-08-08 | 张家港市嘉华炉业有限公司 | Conveying device for dual-support type high pressure air bottle in curing furnace |
| CN102627189A (en) * | 2012-04-01 | 2012-08-08 | 张家港市嘉华炉业有限公司 | Conveying device for cantilever type high pressure air bottle in curing furnace |
| CN111421796A (en) * | 2020-03-16 | 2020-07-17 | 山东大学 | Ventilation connecting shaft for curing composite material gas cylinder |
| WO2022110600A1 (en) * | 2020-11-24 | 2022-06-02 | 中材科技(成都)有限公司 | Automatic loading and unloading conveying line for winding and curing of hydrogen cylinder |
| CN116787742A (en) * | 2023-08-23 | 2023-09-22 | 苏州安讯自动化设备有限公司 | Curing oven for producing carbon fiber winding bottle |
| CN116787742B (en) * | 2023-08-23 | 2023-11-07 | 苏州安讯自动化设备有限公司 | Curing oven for producing carbon fiber winding bottle |
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Application publication date: 20120229 |