CN202700831U - Automatic commodity sorting system capable of recognizing commodities with no identity - Google Patents
Automatic commodity sorting system capable of recognizing commodities with no identity Download PDFInfo
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- CN202700831U CN202700831U CN 201220335980 CN201220335980U CN202700831U CN 202700831 U CN202700831 U CN 202700831U CN 201220335980 CN201220335980 CN 201220335980 CN 201220335980 U CN201220335980 U CN 201220335980U CN 202700831 U CN202700831 U CN 202700831U
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Abstract
The utility model discloses an automatic commodity sorting system capable of recognizing commodities with no identity, and the automatic commodity sorting system is provided with a plurality of commodity delivery conveying units, a gathering conveyor and a commodity conveying roller table; the commodity conveying roller table is sequentially provided with devices such as a second infrared transmitting-receiving device, a crossbeam with a radio frequency card reader and an information processing unit; a first camera is arranged above the commodity conveying roller table; a commodity delivery conveyor is provided with a first infrared transmitting-receiving device and a stop beam; and a light emitting diode (LED) mark and a commodity pushing device are arranged on a commodity inlet of each sorting port conveyor. The crossbeam is also provided with a second camera and a bar-code scanner. A weighing device is arranged on the commodity conveying roller table below the crossbeam. The automatic commodity sorting system capable of recognizing commodities with no identity has the advantages that the cost is low, the commodities which are marked with bar codes, two-dimensional codes and the like can be sorted, the commodities with no identity or a damaged identity or losing the identity can be sorted, the compatibility is strong, the sorting efficiency is high, and the like.
Description
Technical field
The utility model relates to a kind of goods Automated Sorting System of identifying without the sign goods.
Background technology
At present, in logistics express delivery industry, most enterprises remain the manual mode that adopts, and the links to same commodity repeat repeatedly to check, search, mark, record are finished cargo movement need to expend a large amount of manpowers.The most critical technical bottleneck of restriction logistics express delivery dispensing carrier is that the sorting link can not realize automation with low cost.According to bar code, colour coding, radio frequency, literal, image recognition technology, there is a variety of intelligent sorting system to be developed both at home and abroad.Wherein the product of domestic maturation is the flat highspeed sorters of being developed by postal science research layout institute.This flat highspeed sorters are to rely on optical character reading manner (OCR) to carry out the mail sorting.Although this sorter can improve the speed of sorting greatly, its cost is very high.And in the handling process of goods, the radio-frequency card or the bar code that are attached in the goods external packing are lost possibly, in case bar code and radio-frequency card are lost, goods does not just have discernible sign, this goods is with regard to None-identified, can cause the goods sorting system to work on, thereby affect the operating efficiency of goods sorting system.
The utility model content
The utility model is the weak point that exists in the above-mentioned prior art for avoiding, and a kind of goods Automated Sorting System of identifying without the sign goods is provided, can sort without sign or to identify the goods of losing.
The utility model be the technical solution problem by the following technical solutions.
Can identify the goods Automated Sorting System without the sign goods, its design feature is, include for the conveyer that converges that different types of goods is gathered together, be provided with a plurality of for different types of goods being sent to the described throwing goods delivery unit that converges conveyer at the first end of described sorting system; The described conveyer that converges is provided with the goods transfer roller afterwards; Be provided with the passive radio frequency card of the merchandise news that stores goods on the described goods; Be provided with successively on the goods transfer roller for the second fired infrared receiver of measuring cargo height, the crossbeam that is provided with a plurality of radio-frequency card card reader, information process unit, be used for the goods information label print the merchandise news of goods printer, be used for device for labeling and the sorting mouthful conveyer of goods information label sticking in the goods external packing that described printer is printed; The top of goods transfer roller is provided with the first camera; Described throwing goods delivery unit comprises throws goods conveyer and goods collator, and described throwing goods conveyer is provided with the first fired infrared receiver, be used for the gear beam that prevents that the height off-gauge goods from entering; The cargo access place of each sorting mouthful conveyer is provided with the LED sign and the goods pusher that is used for goods is pushed to this sorting mouthful conveyer that are used for mark sorting mouth; Described throwing goods conveyer, the first fired infrared receiver, converge conveyer, the second fired infrared receiver, a plurality of radio-frequency card card reader, printer, device for labeling, goods pusher and the first camera and all be connected with described information process unit; Described radio-frequency card card reader is arranged on the lower surface of described crossbeam; Also be provided with second camera and bar code scanner on the side of described crossbeam; On described goods transfer roller, also be provided with weighing device.
The design feature of identifying without the goods Automated Sorting System that identifies goods of the present utility model also is:
Described weighing device is LOAD CELLS.
Described device for labeling includes robotic arm; Described robotic arm is provided with vacuum cups and hairbrush.
Described device for labeling is automatic labeling machine.
Described goods pusher comprises can automatically reset push rod, is provided with in the end of push rod for the push pedal of passing goods.
Be provided with slide block on the described crossbeam, be provided with motor on the described slide block, be provided with transverse slat on the output shaft of described motor, described second camera and bar code scanner all are arranged on the side of described transverse slat; Described radio-frequency card card reader is arranged on the lower surface of described transverse slat.
Compared with the prior art, the utility model beneficial effect is embodied in:
The utility model utilizes radio frequency, video and infrared recognition and tracking technology engage computer, electromechanical integration, the internet, communication network and technology of Internet of things, begin the omnidistance mark of implementing product from the flow process source of logistics express delivery, identification, sorting, sort out, record, the location, follow the tracks of, also be provided with second camera on the crossbeam, roller-way is provided with weighing device, can be with the weight of goods, the data such as profile and color send information process unit to, can pass through weight, the goods that the data identification such as profile and color bar code or radio-frequency card are lost, to compare cost lower with existing sorting system, applicability is strong, do not need manually to repeat to check the information of product, the degree of accuracy is high, can be in time automatic release product geographical position/procedure links information, the article of different specification size and the article with irregular contour can be sorted, a large amount of characteristics such as time of logistics express delivery flow process can be saved.The goods Automated Sorting System of identifying without the sign goods of the present utility model has cost is low, can sort the nothing sign goods, sorting efficient advantages of higher.
Description of drawings
Fig. 1 is the front view of identifying without the goods Automated Sorting System of sign goods of the present utility model.
Fig. 2 is the top view of identifying without the goods Automated Sorting System of sign goods of the present utility model.
Fig. 3 is the three-dimensional view of arranging without crossbeam and the card reader of the goods Automated Sorting System that identifies goods of identifying of the present utility model.
Fig. 4 is that the A of the transverse slat on Fig. 3 middle cross beam is to view.
Label in accompanying drawing 1~accompanying drawing 4: 1 throws the goods conveyer, 2 gear beams, 3 first fired infrared receivers, 4 photoelectric tube goods collators, 5 converge conveyer, 6 second fired infrared receivers, 7 crossbeams, 8 radio-frequency card card reader, 9 information process units, 10 printers, 11 robotic arms, 12 vacuum cups, 13 LED sign, 14 goods pushers, 15 sorting mouthful conveyers, 16 first cameras, 17 goods transfer rollers, 18 are sorted goods, 1801 radio-frequency cards, 1802 bar codes, 19 second cameras, 20 bar code scanners, 21 weighing devices, 22 slide blocks, 23 transverse slats, 24 motors.
Below pass through the specific embodiment, and the utility model is described in further detail by reference to the accompanying drawings.
The specific embodiment
Referring to Fig. 1~Fig. 4, can identify the goods Automated Sorting System without the sign goods, include for what different types of goods 18 was gathered together and converge conveyer 5, be provided with a plurality of for different types of goods 18 being sent to the described throwing goods delivery unit that converges conveyer 5 at the first end of described sorting system; The described conveyer 5 that converges is provided with goods transfer roller 17 afterwards; Be provided with the passive radio frequency card 1801 of the merchandise news that stores goods 18 on the described goods; Be provided with successively on the goods transfer roller 17 for the second fired infrared receiver 6 of measuring cargo height, the crossbeam 7 that is provided with a plurality of radio-frequency card card reader 8, information process unit 9, be used for the goods information label print the merchandise news of goods printer 10, be used for device for labeling and the sorting mouthful conveyer 15 of goods information label sticking in the goods external packing that described printer 10 is printed; The top of goods transfer roller 17 is provided with the first camera 16; Described throwing goods delivery unit comprises throws goods conveyer 1 and goods collator 4, and described throwing goods conveyer 1 is provided with the first fired infrared receiver 3, be used for the gear beam 2 that prevents that the height off-gauge goods from entering; The cargo access place of each sorting mouthful conveyer 15 is provided with the 13 and goods pushers 14 that are used for goods is pushed to this sorting mouthful conveyer 15 of LED sign that are used for mark sorting mouth; Described throwing goods conveyer 1, the first fired infrared receiver 3, converge conveyer 5, the second fired infrared receiver 6, a plurality of radio-frequency card card reader 8, printer 10, device for labeling, goods pusher 14 and the first camera 16 and all be connected with described information process unit 9; Described radio-frequency card card reader 8 is arranged on the lower surface of described crossbeam 7; Also be provided with second camera 19 and bar code scanner 20 on the side of described crossbeam 7; On described goods transfer roller 17, also be provided with weighing device 21.Owing to the passive radio frequency card that is provided with the merchandise news of internal memory goods in the goods external packing, can read easily merchandise news by card reader.Throw the goods delivery unit and converge conveyer the goods of different size is sent into the goods transfer roller.By the devices such as card reader, bar code scanner, device for labeling, goods pusher are set at roller-way, the goods that posts the goods information label can be pushed respectively corresponding sorting mouthful conveyer, then by sorting mouthful conveyer goods is sent into the dolly of loading, the staff will fill the dolly of goods and deliver to corresponding warehouse or shelf, the whole system cost is lower, and sorting efficient is high.All goods informations all are stored within the information process unit simultaneously, and the verification of being convenient to goods is checked, and can understand easily the goods whereabouts.In addition, also can be with the information process unit access network, so that the staff can easily by the information of Network Capture goods, make things convenient for tracking and the information issue of goods.Be provided with the weighing area on the roller-way of crossbeam below, in the weighing area weighing device be set, the preferred LOAD CELLS of weighing device.When goods 18 process weighing device, weighing device obtains the weight of goods, and sends goods weight to information process unit.Goods is when the crossbeam, and second camera also can obtain the outline drawing picture of goods, and with image transfer to information process unit, by information process unit image is carried out shape data and the color data that analyzing and processing obtains this goods.If the radio-frequency card on the goods 1801 or bar code 1802 are lost or when damaging, information process unit can't obtain goods information by radio-frequency card or bar code information; At this moment, information process unit is just according to weight, profile and the color of this goods, compare with the parameters such as commodity weight, profile and color in the database, thereby judge which class goods this goods belongs to, thereby obtain the information such as trade name of this goods, then send control signal, by the goods pusher goods is sorted.Owing to be provided with camera at crossbeam, at roller-way weighing device is set, even lost bar code or radio-frequency card, information process unit also can be according to data such as weight, profile and colors, compare with the merchandise news in the database, determine the type of merchandise and title and obtain the information of commodity, thereby can correctly sort commodity.
Described weighing device 21 is LOAD CELLS.Weighing device is selected LOAD CELLS, and LOAD CELLS is connected with information process unit by data wire, and in real time weighing data is passed to information process unit.Information process unit is industrial control computer.
Described device for labeling includes robotic arm 11; Described robotic arm 11 is provided with vacuum cups 12 and hairbrush.Described vacuum cups 12 and hairbrush are located at the end of mechanical arm, the goods information label that vacuum cups 12 can print printer has attracted easily, by robotic arm 11 the goods information label is moved on the goods, and by hairbrush compression goods information label, the goods information label is pasted on the goods packing tightly.Thus, just can obtain easily by the goods information label relevant information of this goods, make things convenient for staff's work, improve the operating efficiency of sorting system.
Described device for labeling is automatic labeling machine.By labelling machine the goods information label that printer prints is moved on the goods easily, and compresses the goods information label, the goods information label is pasted on the goods packing tightly.Thus, just can obtain easily by the goods information label relevant information of this goods, make things convenient for staff's work, improve the operating efficiency of sorting system.
Described goods pusher 14 comprises can automatically reset push rod, is provided with in the end of push rod for the push pedal of passing goods.The goods pusher can also comprise slide block, jacking cross sliding machine, pulley, baffle plate etc.When goods arrived sorting mouth conveyer 15 place, information process unit 9 was given different sorting mouth conveyers 15 according to goods information with cargo allocation.The first camera 16 sends to information process unit 9 with the goods image information.When the LED of sorting mouth conveyer 15 porch that this goods of goods process is assigned with indicates, the image information that information process unit 9 obtains according to the first camera 16, the push rod of control goods pusher 14 pushes goods on the sorting mouth conveyer 15.By the devices such as card reader, robotic arm, push rod are set at roller-way, goods can be pushed respectively corresponding sorting mouthful conveyer, can different types of goods be sorted, the whole system cost is lower, and sorting efficient is high.
Be provided with slide block 22 on the described crossbeam 7, be provided with motor 24 on the described slide block 22, be provided with transverse slat 23 on the output shaft of described motor 24, described second camera 19 and bar code scanner 20 all are arranged on the side of described transverse slat 23; Described radio-frequency card card reader 8 is arranged on the lower surface of described transverse slat 23.Be provided with motor on the described slide block, moved up and down by the driven by motor transverse slat, thereby can move together with the camera on the motion plate, scanner and card reader etc., can adjust transverse slat according to the size of goods or size etc.Described LED sign also can be the sign of any system identification of can being made a video recording.Described radio-frequency card can be any identify label devices with the RF identification chip encapsulation such as flexible radio frequency label.Described radio-frequency card card reader can be a plurality of independently card reader, also can be that a plurality of Card Reader chips link to each other with single card read head for ID.Described barcode scanner can be two-dimension code scanner or optical character identification scanning means.On described transverse slat, position at described bar code scanner rear can arrange stepper motor, bar code scanner 20 is installed on the output shaft of stepper motor, thereby can drive freely rotating of bar code scanner by the rotation of stepper motor, be more convenient for scanning the bar code on the goods, thereby improved operating efficiency and the adaptability of system.
Concrete sort process of the present utility model is as follows:
Be pasted with one of passive radio frequency card and face up, commodity enter from different throwing goods conveyers 1 and converge conveyer 5.Converge conveyer 5 and throw goods conveyer 1 automatic shutdown function is arranged; identification sorting equipment when the place ahead breaks down, radio-frequency card can not be read, when two commodity link together, the main frame of information process unit 9 will send halt instruction to these conveyers 1.The first fired infrared receiver of throwing on the goods conveyer guarantees to only have in special time wall scroll to throw the goods conveyer to converging conveyer throwing goods.The commodity that converge on the conveyer 5 sort by photoelectric tube, roller strap and baffle plate, keep certain distance to arrange in single file one by one.
Keep fixing spacing to move ahead successively through the commodity after interflow, the orientation adjustment, enter the goods transfer roller, arrive card reader station district.Be installed in the transfer roller both sides the second fired infrared receiver 6 perception commodity height and send to information process unit 9.The main frame of information process unit 9 records the height of commodity successively, and to robotic arm 11 issuing commands, allow it suitably adjust height to allow commodity successively smoothly by robotic arm 11, in the time of under the goods process crossbeam, card reader 8 reads the information of the radio-frequency card on the goods, the bar code scanner scanning bar code, second camera obtains the image of goods, and send data to information process unit, determined type and the trade name of goods by information process unit, and send the work such as control instruction, order printer, mechanical arm and goods pusher.Card reader 8 reads the commercial product identification information on the radio-frequency card successively, accomplishes fluently successively the goods information label by the printer 10 in information process unit 9 notice downstreams simultaneously, and described goods information label is multi-joint list.Information process unit 9 records the movement locus of recognition value simultaneously successively by the first camera 16, goods is accepted in the corresponding sorting of notice mouthful 15 preparations.
Commodity are sent to robotic arm 11 belows by card reader station district, and the multi-joint list that printer 10 prints or adhesive label are drawn by vacuum cups 12 and be placed on exactly in the commodity packaging, and hairbrush compresses and posts multi-joint list.
Radio-frequency card in the commodity external packing is read, and after commercial product identification was identified, commodity are the identification of motion multiple target under the monitoring of the first camera 16.When commodity advance to the LED position recognition mark of corresponding sorting mouthful 13, information process unit 9 is to goods pusher 14 issuing commands of the sorting mouth of correspondence, goods pusher 14 is pushed commodity to sorting mouth 15 in the reaction time of appointment, slips above the following dolly.It is more accurate to calculate the time that arrives sorting mouthful with the motion of camera head monitor goods than the speed that relies on conveyer belt, and efficient is higher, also can accomplish to monitor, record with time point the transport courses of goods.
The dolly of sorting mouth receives commodity.After filling, dolly by manually delivering to corresponding storehouse door, waits for the outbound entrucking.
Claims (6)
1. can identify the goods Automated Sorting System without the sign goods, it is characterized in that, include for what different types of goods (18) was gathered together and converge conveyer (5), be provided with a plurality of for different types of goods (18) being sent to the described throwing goods delivery unit that converges conveyer (5) at the first end of described sorting system; The described conveyer (5) that converges is provided with goods transfer roller (17) afterwards; Be provided with the passive radio frequency card (1801) of the merchandise news that stores goods (18) on the described goods; Be provided with successively on the goods transfer roller (17) for the second fired infrared receiver (6) of measuring cargo height, the crossbeam (7) that is provided with a plurality of radio-frequency card card reader (8), information process unit (9), be used for the goods information label print the merchandise news of goods printer (10), be used for the device for labeling of goods information label sticking in the goods external packing and a sorting mouthful conveyer (15) that described printer (10) is printed; The top of goods transfer roller (17) is provided with the first camera (16); Described throwing goods delivery unit comprises throws goods conveyer (1) and goods collator (4), and described throwing goods conveyer (1) is provided with the first fired infrared receiver (3), be used for preventing the gear beam (2) that off-gauge goods highly enters; The cargo access place of each sorting mouthful conveyer (15) is provided with the LED sign (13) and the goods pusher (14) that is used for goods is pushed to this sorting mouthful conveyer (15) that are used for mark sorting mouth; Described throwing goods conveyer (1), the first fired infrared receiver (3), converge conveyer (5), the second fired infrared receiver (6), a plurality of radio-frequency card card reader (8), printer (10), device for labeling, goods pusher (14) and the first camera (16) and all be connected with described information process unit (9); Described radio-frequency card card reader (8) is arranged on the lower surface of described crossbeam (7); Also be provided with second camera (19) and bar code scanner (20) on the side of described crossbeam (7); On described goods transfer roller (17), also be provided with weighing device (21).
2. the goods Automated Sorting System of identifying without the sign goods according to claim 1 is characterized in that described weighing device (21) is LOAD CELLS.
3. the goods Automated Sorting System of identifying without the sign goods according to claim 1 is characterized in that described device for labeling includes robotic arm (11); Described robotic arm (11) is provided with vacuum cups (12) and hairbrush.
4. the goods Automated Sorting System of identifying without the sign goods according to claim 1 is characterized in that described device for labeling is automatic labeling machine.
5. the goods Automated Sorting System of identifying without the sign goods according to claim 1 is characterized in that, described goods pusher (14) comprises can automatically reset push rod, is provided with in the end of push rod for the push pedal of passing goods.
According to claim 1 identify without the sign goods the goods Automated Sorting System, it is characterized in that, be provided with slide block (22) on the described crossbeam (7), be provided with motor (24) on the described slide block (22), be provided with transverse slat (23) on the output shaft of described motor (24), described second camera (19) and bar code scanner (20) all are arranged on the side of described transverse slat (23); Described radio-frequency card card reader (8) is arranged on the lower surface of described transverse slat (23).
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CN 201220335980 CN202700831U (en) | 2012-07-12 | 2012-07-12 | Automatic commodity sorting system capable of recognizing commodities with no identity |
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CN 201220335980 CN202700831U (en) | 2012-07-12 | 2012-07-12 | Automatic commodity sorting system capable of recognizing commodities with no identity |
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