CN202695125U - Self-bonded coil forming machine - Google Patents
Self-bonded coil forming machine Download PDFInfo
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- CN202695125U CN202695125U CN 201220287197 CN201220287197U CN202695125U CN 202695125 U CN202695125 U CN 202695125U CN 201220287197 CN201220287197 CN 201220287197 CN 201220287197 U CN201220287197 U CN 201220287197U CN 202695125 U CN202695125 U CN 202695125U
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Abstract
The utility model discloses a self-bonded coil forming machine. A winding mechanism is arranged on the self-bonded coil forming machine. The winding mechanism comprises a winding shaft and a winding chuck rotating around the winding shaft. The self-bonded coil forming machine further comprises a coil heating system, and a heat blowout port faces towards a half finished self-bonded coil completely winded on the winding chuck. The self-bonded coil forming machine is provided with the coil heating system, after winding of the half finished self-bonded coil is completed, the coil can be heated and baked instantly, a self-bonded layer of the outer layer of an enameled wire is enabled to be softened and bonded in forming mode, the winding and the baking are completed by means of one device, a production process is simple, the quantity of devices is small, time consumption is little, production efficiency is high, and resources are saved; and meanwhile the winding and the baking of the self-bonded coil are completed by means of the one device, the half finished self-bonded coil is not needed to be transferred to a baking oven to be heated after the winding is completed, self rebound and looseness of the coil in the transferring process are avoided, and the product percent of pass is improved.
Description
Technical field
The utility model relates to a kind of self-adhesion coil forming machine, is specifically related to a kind of self-adhesion coil forming machine with coiling and toasting performance.
Background technology
Form the copper enamelled wire behind the copper line surface wrap insulate lacquer, referred to as copper cash or enamelled wire, enamelled wire is divided into: can the weldering type, namely can melt the enamel-cover layer with the tin temperature; Can not the weldering type, namely can not melt enamelled coating with Xi Wen, need with specific process scolding tin behind the coating removal layer; Self-adhering-type namely behind the coiling line bag, can be sticked together through winding after certain processing voluntarily.
The self-adhering-type enamelled wire has certain mass property requirement, is used for the self-adhesion coil that use the coiling specific occasion.For improving the dielectric strength of self-adhesion coil, need to toast putting into baking oven behind the self-adhesion coil coiled, the outer field self-adhesive layer of self-adhesion coil is softening, self-adhesion moulding when baking temperature is 270 ℃, can be widely used in the deflecting coil of television set and display, also can be used for the exoskeletal formed coil of other specific (special) requirements.
At present, the coiling of self-adhesion coil and baking are carried out respectively in coil winder and coil baking oven, the self-adhesion coil winder as shown in Figure 1, comprise digital control system, wire agency, peeling machine, winding mechanism, cutting facility and the case that connects material, each mechanism of digital control system and all the other is electrically connected, utilize the control panel of digital control system to input and the output computer program, be used for controlling the motion of each mechanism and resting; Wire agency comprises line sending cylinder, transmission rocking bar and the feeding slide that is connected with this transmission rocking bar, is the winding mechanism line sending; In the line sending process, the peeling machine of running divests the top layer coat of paint in wire segment zone, and wire stripping length is front the coil rear foot and 2 sections sums of rear the coil forward foot in a step, and peeling machine stops under program control automatically after finishing the stripping lacquer; Winding mechanism is made of roll, winding chuck and chuck cylinder, finishes the coiling of coil in conjunction with moving up and down of coil molding seat; After coil winding was finished, the cutting knife of cutting facility protracts because cam rotates, and cuts off the buttock line of coil, and was last, and the self-adhesion coil that coiling is finished falls in the case that connects material.
The formed coil in the case of connecting material is admitted in as shown in Figure 2 the self-adhesion coil baking oven subsequently, baking is 3 minutes under 270 ℃ temperature, and the outermost layer self-adhesive layer of enamelled wire is softening, each turn coil bonding typing of self-adhesion coil, each turn coil of self-adhesion coil is not loose, improves the insulativity of coil.
Self-adhesion coil after baking oven baking is the self-adhesion coil of moulding, but coiling and baking are separately carried out on two complete equipments in this kind self-adhesion coil molding method, complex manufacturing, and equipment requirement is many, and time consumption is long, and production efficiency is low; And the good self-adhesion coil of coiling is in the process that coil winding machine shifts to baking oven, and each turn coil of coiling easily rebounds, and winding volume can not meet design requirement, and the fraction defective of self-adhesion coil reaches 4%, serious waste of resources.
For solving the problems of the technologies described above, need provide a kind of coiling, baking to share the self-adhesion coil winder of an equipment.
Summary of the invention
The utility model purpose provides a kind of self-adhesion coil forming machine and self-adhesion coil moulding process, and by the improvement of structure, self-adhesion coil-winding, baking share an equipment, and production technology is simple, and production efficiency is high and fraction defective is low.
For achieving the above object, the technical solution adopted in the utility model is: a kind of self-adhesion coil forming machine, which is provided with winding mechanism, described winding mechanism comprises roll and follows the winding chuck of this roll rotation, described self-adhesion coil forming machine also comprises the coil heats system, the semi-finished product self-adhesion coil that the coiling on the winding chuck of the heat ejiction opening of described coil heats system is finished.
In the technique scheme, described coil heats system is made of the control device of heat gun and control hot blast break-make, the semi-finished product self-adhesion coil that the coiling on the winding chuck of the air outlet of heat gun is finished.
In the technique scheme, the wind conveying pipe of described heat gun is the two-part structure, described control device switches tool by the air-flow that adds the hot-swap cylinder, is inserted in two sections wind conveying pipe joining places and consists of, described air-flow switching tool is fixed on and adds on the hot-swap cylinder rod, and described air-flow switches on the tool and begins that ventilating opening is arranged;
Described when adding the hot-swap cylinder rod and stretching out, endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Described when adding the hot-swap cylinder rod and retracting, the endoporus of two sections wind conveying pipes and ventilating opening zero lap zone.
Utilize the self-adhesion coil moulding process of above-mentioned self-adhesion coil forming machine to comprise the steps:
(1) controls control panel, drive electromagnetically operated valve by computer program and start the end that the line sending cylinder is pushed down the enamelled wire wire rod;
(2) feeding slide spurs wire rod forward under the promotion of transmission rocking bar, meanwhile, the peeling machine of running divests the top layer coat of paint in wire segment zone, wire stripping length is front the coil rear foot and 2 sections sums of rear the coil forward foot in a step, and peeling machine stops under program control automatically after finishing the stripping lacquer;
(3) wire rod is continued to spur forward, until sent to the winding chuck place;
(4) programme controlled chuck cylinder starts, and orders about winding chuck and clamps wire rod, and simultaneously, the line sending cylinder is closed because of program setting, makes wire rod be in slidably state;
(5) the roll follow procedure is set and is driven the winding chuck rotation, beginning coiling self-adhesion coil;
(6) the Z axis motor is because of the different requirement of the coil number of plies, and follow procedure is set positive and negative rotation, and Z axis slide unit and the coil molding seat that is attached thereto are moved up and down;
(7) positioning cylinder of being located on the coil molding seat is set under the restriction of size at scale, and the coiling in the size of setting and the number of plies of semi-finished product self-adhesion coil is finished;
(8) scissors of thread cutting mechanism is under the promotion of cam drive, moves to the buttock line of semi-finished product self-adhesion coil, until with it contact, cuts short the buttock line of semi-finished product self-adhesion coil;
(9) cylinder rod that adds the hot-swap cylinder stretches out, and the ventilating opening that air-flow switches tool aligns with two sections wind conveying pipe endoporus, and heat gun is in opening state, exports 580～620 ℃ hot blast, the semi-finished product self-adhesion coil heats that coiling is finished;
After (10) 0.5～1 seconds, the self-adhesive layer of self-adhesion coil is softening, the bonding typing, adds the hot-swap cylinder rod and retracts, and air-flow switches the connection that tool disconnects two sections wind conveying pipes;
(11) start positioning cylinder, order about the plug that sleeve breaks away from winding chuck, the band moving winding breaks away from winding chuck, falls in the case that connects material, and finishes the moulding of a self-adhesion coil.
Because technique scheme is used, the advantage that the utility model compared with prior art has is:
1, self-adhesion coil forming machine of the present utility model is provided with a coil heats system, can be after semi-finished product self-adhesion coil winding be finished, at once coil is heated, toasts, make that the outer field self-adhesive layer of enamelled wire is softening, molding bonded, namely wind the line, toast the equipment that shares, production technology is simple, equipment is few, time loss is short, production efficiency is high, economize on resources.
2. the coiling of self-adhesion coil of the present utility model and baking share an equipment, no longer need to be transferred to the baking oven heating after semi-finished product self-adhesion coil winding is finished, and have avoided self bounce-back and loose of transfer process coil, improve product percent of pass.
3. heater of the present utility model adopts common heat gun, and equipment is simple, and cost is low.
Description of drawings
Fig. 1 is the structural representation of self-adhesion coil winder in the background technology;
Fig. 2 is the front view of self-adhesion coil baking oven in the background technology;
Fig. 3 is the front view of the embodiment of the invention one;
Fig. 4 is the left view of embodiment one;
Fig. 5 is the structural representation of embodiment one coil heating system;
Wherein: 1, line sending cylinder; 2, peeling machine; 3, transmission rocking bar; 4, feeding slide; 5, winding chuck; 6, chuck cylinder; 7, roll; 8, coil molding seat; 9, positioning cylinder; 10, scale; 11, add the hot-swap cylinder; 12, air-flow switches tool; 13, heat gun; 14, semi-finished product self-adhesion coil.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment one: referring to Fig. 3～shown in Figure 5, a kind of self-adhesion coil forming machine which is provided with winding mechanism, and described winding mechanism comprises roll 7 and follows the winding chuck 5 of these roll 7 rotations.
Described self-adhesion coil forming machine also comprises the coil heats system, the semi-finished product self-adhesion coil 14 that the coiling on the winding chuck 5 of the heat ejiction opening of described coil heats system is finished.
Described coil heats system is made of the control device of heat gun 13 and control hot blast break-make, the semi-finished product self-adhesion coil 14 that the coiling on the winding chuck 5 of the air outlet of heat gun 13 is finished.
In the present embodiment, the wind conveying pipe of described heat gun 13 is the two-part structure, described control device switches tool 12 by the air-flow that adds hot-swap cylinder 11, is inserted in two sections wind conveying pipe joining places and consists of, described air-flow switching tool 12 is fixed on and adds on the hot-swap cylinder rod, and described air-flow switches on the tool 12 and begins that ventilating opening is arranged;
Described when adding the hot-swap cylinder rod and stretching out, endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Described when adding the hot-swap cylinder rod and retracting, the endoporus of two sections wind conveying pipes and ventilating opening zero lap zone.
Utilize the self-adhesion coil moulding process of the present embodiment to comprise the steps:
(1) controls control panel, drive electromagnetically operated valve by computer program and start the end that line sending cylinder 1 is pushed down the enamelled wire wire rod;
(2) feeding slide 4 spurs wire rod forward under the promotion of transmission rocking bar 3, meanwhile, the peeling machine 2 of running divests the top layer coat of paint in wire segment zone, wire stripping length is front the coil rear foot and 2 sections sums of rear the coil forward foot in a step, and peeling machine 2 stops under program control automatically after finishing the stripping lacquer;
(3) wire rod is continued to spur forward, until sent to winding chuck 5 places;
(4) programme controlled chuck cylinder 6 starts, and orders about winding chuck 5 and clamps wire rod, and simultaneously, line sending cylinder 1 is closed because of program setting, makes wire rod be in slidably state;
(5) roll 7 follow procedures are set and are driven winding chuck 5 rotations, beginning coiling self-adhesion coil;
(6) the Z axis motor is because of the different requirement of the coil number of plies, and follow procedure is set positive and negative rotation, and Z axis slide unit and the coil molding seat 8 that is attached thereto are moved up and down;
(7) positioning cylinder 9 of being located on the coil molding seat 8 is set under the restriction of size at scale 10, and semi-finished product self-adhesion coil 14 coiling in the size of setting and the number of plies is finished;
(8) scissors of thread cutting mechanism is under the promotion of cam drive, moves to the buttock line of semi-finished product self-adhesion coil 14, until with it contact, cuts short the buttock line of semi-finished product self-adhesion coil 14;
(9) cylinder rod that adds hot-swap cylinder 11 stretches out, and the ventilating opening that air-flow switches tool 12 aligns with two sections wind conveying pipe endoporus, and heat gun is in opening state, exports 600 ℃ hot blast, and the semi-finished product self-adhesion coil 14 that coiling is finished heats;
After (10) 0.5 seconds, the self-adhesive layer of self-adhesion coil is softening, the bonding typing, adds the hot-swap cylinder rod and retracts, and air-flow switches the connection that tool 12 disconnects two sections wind conveying pipes;
(11) start positioning cylinder 9, order about the plug that sleeve breaks away from winding chuck, the band moving winding breaks away from winding chuck, falls in the case that connects material, and finishes the moulding of a self-adhesion coil.
Claims (3)
1. self-adhesion coil forming machine, which is provided with winding mechanism, described winding mechanism comprises roll (7) and follows the winding chuck (5) of this roll (7) rotation, it is characterized in that: described self-adhesion coil forming machine also comprises the coil heats system, the semi-finished product self-adhesion coil (14) that the heat ejiction opening of described coil heats system is finished over against the upper coiling of winding chuck (5).
2. self-adhesion coil forming machine according to claim 1, it is characterized in that: described coil heats system is made of the control device of heat gun (13) and control hot blast break-make, the semi-finished product self-adhesion coil (14) that the air outlet of heat gun (13) is finished over against the upper coiling of winding chuck (5).
3. self-adhesion coil forming machine according to claim 2, it is characterized in that: the wind conveying pipe of described heat gun (13) is the two-part structure, described control device switches tool (12) by the air-flow that adds hot-swap cylinder (11), is inserted in two sections wind conveying pipe joining places and consists of, described air-flow switching tool (12) is fixed on and adds on the hot-swap cylinder rod, and described air-flow switches on the tool (12) and begins that ventilating opening is arranged;
Described when adding the hot-swap cylinder rod and stretching out, endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Described when adding the hot-swap cylinder rod and retracting, the endoporus of two sections wind conveying pipes and ventilating opening zero lap zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220287197 CN202695125U (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220287197 CN202695125U (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN202695125U true CN202695125U (en) | 2013-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220287197 Expired - Lifetime CN202695125U (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine |
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| Country | Link |
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| CN (1) | CN202695125U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102709047A (en) * | 2012-06-19 | 2012-10-03 | 昆山广辉精密五金有限公司 | Self-bonded coil forming machine and process |
| CN104374794A (en) * | 2014-11-05 | 2015-02-25 | 铜陵精工里亚特种线材有限公司 | Self-adhesive coil heating detection device |
-
2012
- 2012-06-19 CN CN 201220287197 patent/CN202695125U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102709047A (en) * | 2012-06-19 | 2012-10-03 | 昆山广辉精密五金有限公司 | Self-bonded coil forming machine and process |
| CN104374794A (en) * | 2014-11-05 | 2015-02-25 | 铜陵精工里亚特种线材有限公司 | Self-adhesive coil heating detection device |
| CN104374794B (en) * | 2014-11-05 | 2016-10-26 | 铜陵精达里亚特种漆包线有限公司 | A kind of self-adhesion coil heats detection device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130123 |
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| CX01 | Expiry of patent term |