CN201808093U - Automatic loading device for automobile soft interior trim hot press - Google Patents
Automatic loading device for automobile soft interior trim hot press Download PDFInfo
- Publication number
- CN201808093U CN201808093U CN2010205612675U CN201020561267U CN201808093U CN 201808093 U CN201808093 U CN 201808093U CN 2010205612675 U CN2010205612675 U CN 2010205612675U CN 201020561267 U CN201020561267 U CN 201020561267U CN 201808093 U CN201808093 U CN 201808093U
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- CN
- China
- Prior art keywords
- oven body
- network chain
- interior trim
- drying oven
- soft interior
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses an automatic loading device for automobile soft interior trim hot press, comprising a drying oven body, a die and a loading rack, wherein the die is arranged on the right side of the drying oven body; the loading rack is arranged on the left side of the drying oven body; network chain driving shafts are respectively arranged at the positions of the drying oven body, which are close to two ends; the two network chain driving shafts are hinged with network chains; the network chain driving shaft on the left side of the drying oven body is in shaft connection with a network chain motor fixed on the drying oven body; and net racks are fixed on the network chains. The utility model has the advantages of ensuring the position accuracy of materials conveyed to the die, improving the operation safety and the production efficiency, ensuring the time tact and the stability of the production process and providing the guarantee for improving the punching quality of blowing assisted hot press process, reducing the scrappage and improving the production efficiency.
Description
Technical field
The utility model belongs to automobile liner manufacture technology field, is specifically related to the automatic charging device of the soft interior trim hot pressing of a kind of automobile.
Background technology
The material loading process of traditional automobile liner hot pressing feeding device is: material roughly is put into feeding area, use feeding cart material to be grabbed the Accreditation Waiting Area of baking oven guipure, by manually making guipure transmission forward, material is sent to oven interior begins heating from the Accreditation Waiting Area, after being heated to a certain degree, use and manually two blocks of materials are taken out in baking oven, be tiled on the mould, carry out hot-forming.Use this control model to produce the product that this automobile liner is blown and assisted the hot pressing punching to blow, exist following problem:
1, owing to make the position on material loading can cause expecting by hand inaccurate, need adjust the position of material with hand and since material be heated after very soft, very easy quilt draws bad, causes the premium of product, also can't guarantee the uniformity of product technology simultaneously.
2, owing to make material loading by hand, be very easy to occur the injury of hand, cause industrial accident.
3, owing to make material loading by hand, cause production efficiency on the low side, can't finish production task.
The key point that overcomes the above problems: how feeding device can guarantee that first block of material be put on the mould accurately under without the situation of manual intervention, and after by the time the perforating device on the mould has been beaten the hole automatically, once more without being put into second block of material on the mould again under the situation of manual intervention.Therefore two blocks of materials are put into the difficult point that has just become this device design on the mould accurately under without the situation of manual intervention.
The utility model content
The purpose of this utility model provides the automatic charging device of the soft interior trim hot pressing of a kind of automobile, overcome the problem that above-mentioned technology exists, by improve on the frame for movement and electrical control on deficiency, improve the first-time qualification rate of product, enhance productivity, reduce the hidden danger in producing.
In order to reach above-mentioned purpose of design, the technical solution adopted in the utility model is as follows:
The automatic charging device of the soft interior trim hot pressing of a kind of automobile, comprise oven body, mould, stock shelf, described oven body right side is provided with mould, the oven body left side is provided with stock shelf, described oven body is provided with the network chain power transmission shaft respectively near the place, two ends, hinged network chain on the two network chain power transmission shafts, the network chain power transmission shaft in oven body left side are coupling and are fixed on network chain motor on the oven body, fixing rack on the network chain.
Pulley on the slideway of advancing that described stock shelf is provided with is feeding cart fixedly.
Fixing revolution counter on the described network chain power transmission shaft.
Described feeding cart two ends are provided with the material level position-sensing switch respectively and unload the material level position-sensing switch.
The beneficial effect of the automatic charging device of the soft interior trim hot pressing of automobile described in the utility model is:
Main location of realizing material will be preparing in the accurate transmission of the material road mould.In order to realize this function, we have used electric elements such as revolution counter, time register, frequency converter to cooperate PLC to realize the control of automation material loading aspect electric, guaranteed that material is sent to the accuracy of the position in the mould, more accurate than manual material loading.Next is the unsafe factor when having avoided the use hand to come positioning material.Be to have improved the efficient of producing in addition, guaranteed the beat of production and the stability of production technology.For promoting the drilling quality of air blowing auxiliary heat compression technology, reduce scrappage, promote production efficiency assurance is provided.
Through after the above-mentioned improvement, material correctly is put into rate of accuracy reached on the mould to 100%.Cancel the process of artificial stone, eliminated potential safety hazard; Improving productivity 30%, product rejection rate is reduced to below 2.0%.
Description of drawings
Fig. 1 is the schematic diagram of the automatic charging device of the soft interior trim hot pressing of the described automobile of the utility model embodiment;
Fig. 2 is the side view of the automatic charging device of the soft interior trim hot pressing of the described automobile of the utility model embodiment;
Among the figure: 1: oven body; 2: network chain; 3: mould; 4: stock shelf; 5: the network chain power transmission shaft; 6: rack; 7: the Accreditation Waiting Area; 8: the network chain motor; 9: feeding cart; 10: revolution counter; 11: go up the material level position-sensing switch; 12: unload the material level position-sensing switch.
Fig. 3 is the Frequency Converter Control figure of automatic charging device in the soft interior trim hot pressing of the described automobile of the utility model embodiment;
Fig. 4 is the circuit diagram of the PLC of automatic charging device in the soft interior trim hot pressing of the described automobile of the utility model embodiment.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the utility model is described in further detail.
Shown in Fig. 1-4, the automatic charging device of the soft interior trim hot pressing of the described automobile of the utility model embodiment, comprise oven body 1, mould 3, stock shelf 4, described oven body 1 right side is provided with mould 3, oven body 1 left side is provided with stock shelf 4, described oven body 1 is provided with network chain power transmission shaft 5 respectively near the place, two ends, hinged network chain 2 on the two network chain power transmission shafts 5, the network chain power transmission shaft 5 in oven body 1 left side are coupling and are fixed on network chain motor 8 on the oven body 1, fixing rack 6 on the network chain 2, place pallet on the rack 6, fixing material on the pallet during use, drives network chains 2 by network chain motor 8 and rotates, network chain 2 drives rack 6 and moves, thereby realizes mass transport.
Pulley on the slideway of advancing that described stock shelf 4 is provided with is feeding cart 9 fixedly, material can be delivered on the rack 6 on the oven body 1 by feeding cart 9.
Described oven body 1 links together stock shelf 4 and Accreditation Waiting Area 7 and the thermal treatment zone, be sent to material on the network chain 2 of Accreditation Waiting Area 7 from stock shelf 4 by feeding cart 9, material level position-sensing switch 11 and unload material level position-sensing switch 12 on installing respectively on front end on the orbit of feeding cart 9 and the back position is used for guaranteeing the material accurate in locating.Network chain motor 8 drives network chains 2 and rotates forward, is used for material delivered in the oven body 1 heating.Be fixed with revolution counter 10 on network chain transmission shaft 5, the number of turns of rotating by network chain power transmission shaft 5 can count out the distance that network chain 2 forwards, in the speed of controlling network chain 2 by frequency converter.On rack 6, be fixed with driving motor, the gear of motor via reducer drives rack 6 and moves forward, the driving motor of rack 6 also comes governing speed by frequency converter simultaneously, the cooperation of the pace by two motors, guarantee rack 6 operation forward on one side, network chain 2 feedings forward on one side, when rack 6 moves to the forward position of mould 3, network chain 2 is just in time delivered to material the forward position of mould 3, then, rack 6 and network chain 2 move simultaneously, just can be tiled in material on the mould 3, when rack 6 has moved to the back of mould 3, network chain 2 just in time all has been layered on first block of material on the mould 3, at this moment send a signal to the controller of mould 3 punchings by PLC, allow and punch on the mould 3, after punching on the mould 3 is finished, there is the controller of mould 3 punchings to send the signal of telecommunication again to PLC, allow rack 6 setting in motion backward, network chain 2 is rotated simultaneously, by of the control of two frequency converters to the speed of rack 6 and network chain 2, guarantee that second block of material also has been put on the mould 3 accurately, at this moment feeding partly resets, finished one-period, when rack 6 moves to backmost, sent the signal of telecommunication by PLC and move downwards to the controller of press and mould 3 punchings top shoe by press, blow simultaneously, finished a complete cycle like this.
The automatic charging device of the soft interior trim hot pressing of the described automobile of the utility model embodiment, its implementation process is:
Bring into use manually material to be put according to the data that configure and use the machine automatic charging.
Use material feeding cart 9 material to be put into Accreditation Waiting Area 7 by programme-control.
Wait until arrive heat time heating time after, rack 6 and network chain 2 can be put into material on the mould 3 very accurately by working in coordination of frequency converter and revolution register 10, after a period of time of pausing in the middle of simultaneously, begins to get back to initial position after receiving the signal of mould 3 perforating devices.
This specific embodiment is a preferred embodiment of the present utility model, can not limit the utility model, and concrete every rights protection scope is defined by the claims.
Claims (4)
1. the automatic charging device of the soft interior trim hot pressing of automobile, it is characterized in that: comprise oven body, mould, stock shelf, described oven body right side is provided with mould, the oven body left side is provided with stock shelf, described oven body is provided with the network chain power transmission shaft respectively near the place, two ends, hinged network chain on the two network chain power transmission shafts, the network chain power transmission shaft in oven body left side are coupling and are fixed on network chain motor on the oven body, fixing rack on the network chain.
2. the automatic charging device of the soft interior trim hot pressing of automobile according to claim 1 is characterized in that: the pulley on the slideway of advancing that described stock shelf is provided with is feeding cart fixedly.
3. the automatic charging device of the soft interior trim hot pressing of automobile according to claim 1 is characterized in that: fixing revolution counter on the described network chain power transmission shaft.
4. the automatic charging device of the soft interior trim hot pressing of automobile according to claim 1 is characterized in that: described feeding cart two ends are provided with the material level position-sensing switch respectively and unload the material level position-sensing switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205612675U CN201808093U (en) | 2010-10-14 | 2010-10-14 | Automatic loading device for automobile soft interior trim hot press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205612675U CN201808093U (en) | 2010-10-14 | 2010-10-14 | Automatic loading device for automobile soft interior trim hot press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201808093U true CN201808093U (en) | 2011-04-27 |
Family
ID=43891037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205612675U Expired - Lifetime CN201808093U (en) | 2010-10-14 | 2010-10-14 | Automatic loading device for automobile soft interior trim hot press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201808093U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837958A (en) * | 2012-08-28 | 2012-12-26 | 天津博信汽车零部件有限公司 | Rail replacement device for tray trolley |
| CN102873968A (en) * | 2012-08-23 | 2013-01-16 | 无锡吉兴汽车声学部件科技有限公司 | Automotive carpet walk-in forming equipment |
-
2010
- 2010-10-14 CN CN2010205612675U patent/CN201808093U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873968A (en) * | 2012-08-23 | 2013-01-16 | 无锡吉兴汽车声学部件科技有限公司 | Automotive carpet walk-in forming equipment |
| CN102873968B (en) * | 2012-08-23 | 2015-04-15 | 无锡吉兴汽车声学部件科技有限公司 | Automotive carpet walk-in forming equipment |
| CN102837958A (en) * | 2012-08-28 | 2012-12-26 | 天津博信汽车零部件有限公司 | Rail replacement device for tray trolley |
| CN102837958B (en) * | 2012-08-28 | 2015-10-21 | 天津博信汽车零部件有限公司 | Rail replacement device for tray trolley |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 101300 Shunyi District Lin River Industrial Development Zone, Shun Road, No. 55, No. Patentee after: YANFENG HAINACHUAN AUTOMOTIVE TRIM SYSTEMS Co.,Ltd. Patentee after: Yanfeng Automotive Trim Systems Co.,Ltd. Address before: 101300 Shunyi District Lin River Industrial Development Zone, Shun Road, No. 55, No. Patentee before: Yanfeng Visteon (Beijing) Automotive Trim System Co.,Ltd. Patentee before: Yanfeng Visteon Automotive Trim Systems Co.,Ltd. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20160711 Address after: 101300 Shunyi District Lin River Industrial Development Zone, Shun Road, No. 55, No. Patentee after: YANFENG HAINACHUAN AUTOMOTIVE TRIM SYSTEMS Co.,Ltd. Patentee after: Shanghai Yanfeng automotive trim Systems Co.,Ltd. Golden Bridge Address before: 101300 Shunyi District Lin River Industrial Development Zone, Shun Road, No. 55, No. Patentee before: YANFENG HAINACHUAN AUTOMOTIVE TRIM SYSTEMS Co.,Ltd. Patentee before: Yanfeng Automotive Trim Systems Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110427 |