CN102709047A - Self-bonded coil forming machine and process - Google Patents
Self-bonded coil forming machine and process Download PDFInfo
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- CN102709047A CN102709047A CN2012102015040A CN201210201504A CN102709047A CN 102709047 A CN102709047 A CN 102709047A CN 2012102015040 A CN2012102015040 A CN 2012102015040A CN 201210201504 A CN201210201504 A CN 201210201504A CN 102709047 A CN102709047 A CN 102709047A
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Abstract
The invention discloses a self-bonded coil forming machine and a self-bonded coil forming process. A winding mechanism is arranged on the forming machine and comprises a winding shaft and a winding chuck which can rotate along with the winding shaft; the self-bonded coil forming machine also comprises a coil heating system; and the heat spray opening of the coil heating system is opposite to a semi-finished self-bonded coil wound on the winding chuck. The coil heating system is arranged on the self-bonded coil forming machine, so that the semi-finished self-bonded coil can be heated and baked after being wound; a self-bonded layer on the outer layer of an enamelled wire is softened and formed through bonding, namely one set of equipment can be used for winding and baking; the production process is simple; a small amount of equipment is involved; the time consumption is low; the production efficiency is high; resources are saved; furthermore, the self-bonded coil is wound and baked on the same equipment, so that the self-bonded coil is not required to be transferred to an oven and heated after being wound; phenomena of rebounding and loosening of the coil during transferring are avoided; and the qualified rate of a product is increased.
Description
Technical field
The present invention relates to a kind of self-adhesion coil forming machine and self-adhesion coil moulding process, be specifically related to a kind of self-adhesion coil moulding process that has the self-adhesion coil forming machine of coiling and toasting performance and utilize this make-up machine.
Background technology
Copper line surface wrap insulate lacquer back forms the copper enamelled wire, abbreviates copper cash or enamelled wire as, and enamelled wire is divided into: can the weldering type, promptly can melt the enamel-cover layer with the tin temperature; Can not the weldering type, promptly can not melt enamelled coating with Xi Wen, need with specific process scolding tin behind the coating removal layer; Self-adhering-type promptly behind the coiling line bag, can be sticked together through certain back winding of handling voluntarily.
The self-adhering-type enamelled wire has certain mass property requirement, is used for the self-adhesion coil that use the coiling specific occasion.For improving the dielectric strength of self-adhesion coil; Need toast putting into baking oven behind the self-adhesion coil coiled; The outer field self-adhesive layer of self-adhesion coil is softening, self-adhesion moulding when baking temperature is 270 ℃; Can be widely used in the deflecting coil of television set and display, also can be used for the exoskeletal formed coil of other specific (special) requirements.
At present; The coiling of self-adhesion coil is carried out respectively in coil winder and coil baking oven with baking; The self-adhesion coil winder is as shown in Figure 1, comprises digital control system, wire agency, peeling machine, winding mechanism, cutting facility and the case that connects material, and each mechanism of digital control system and all the other is electrically connected; Utilize the control panel input and output computer program of digital control system, be used to control each motion of mechanism and rest; Wire agency comprises line sending cylinder, transmission rocking bar and the feeding slide that is connected with this transmission rocking bar, is the winding mechanism line sending; In the line sending process, the peeling machine of running divests the top layer coat of paint in wire segment zone, and wire stripping length is 2 sections sums of preceding the coil rear foot and a back coil forward foot in a step, and peeling machine stops under program control automatically in completion stripping lacquer back; Winding mechanism is made up of roll, coiling chuck and chuck cylinder, in conjunction with the coiling of accomplishing coil that moves up and down of coil molding seat; After coil winding was accomplished, the cutting knife of cutting facility protracted because of cam rotation, cuts off the buttock line of coil, and is last, and the self-adhesion coil that coiling is accomplished falls in the case that connects material.
The interior formed coil of case that connects material is admitted in the self-adhesion coil baking oven as shown in Figure 2 subsequently; Baking is about 3 minutes under 270 ℃ temperature, and the outermost layer self-adhesive layer of enamelled wire is softening, each turn coil bonding typing of self-adhesion coil; Each turn coil of self-adhesion coil is not loose, improves the insulativity of coil.
Self-adhesion coil after baking oven baking is the self-adhesion coil of moulding, but coiling and baking are separately carried out on two complete equipments in this kind self-adhesion coil molding method, complex manufacturing, and equipment requirements is many, and time consumption is long, and production efficiency is low; And in the process that baking oven shifts, each turn coil of coiling rebounds the good self-adhesion coil of coiling easily from coil winding machine, and winding volume can not meet design requirement, and the fraction defective of self-adhesion coil reaches 4%, serious waste of resources.
For solving the problems of the technologies described above, the self-adhesion coil winder of a kind of coiling, the shared equipment of baking need be provided.
Summary of the invention
The object of the invention provides a kind of self-adhesion coil forming machine and self-adhesion coil moulding process, through the improvement of structure, and self-adhesion coil-winding, the shared equipment of baking, production technology is simple, and production efficiency height and fraction defective are low.
For achieving the above object; The technical scheme that the present invention adopts is: a kind of self-adhesion coil forming machine; Which is provided with winding mechanism; Said winding mechanism comprises roll and the coiling chuck of following the rotation of this roll, and said self-adhesion coil forming machine also comprises the coil heats system, the semi-finished product self-adhesion coil that the coiling on the coiling chuck of the heat ejiction opening of said coil heats system is accomplished.
In the preceding text, said coil heats system is made up of the control device of heat gun with control hot blast break-make, the semi-finished product self-adhesion coil that the coiling on the coiling chuck of the air outlet of heat gun is accomplished.
Further technical scheme; The wind conveying pipe of said heat gun is the two-part structure; Said control device switches tool by the air-flow that adds the hot-swap cylinder, is inserted in two sections wind conveying pipe joining places and constitutes; Said air-flow switching tool is fixed on and adds on the hot-swap cylinder rod, and said air-flow switches on the tool and begins that ventilating opening is arranged;
Said when adding the hot-swap cylinder rod and stretching out, the endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Saidly add hot-swap cylinder rod when withdrawal, the endoporus of two sections wind conveying pipes is regional with the ventilating opening zero lap.
In the technique scheme, the heat of said coil heats system output is 580～620 ℃.
A kind of self-adhesion coil moulding process that utilizes above-mentioned self-adhesion coil forming machine, said moulding process comprises the steps:
(1) controls control panel, drive electromagnetically operated valve by computer program and start the end that the line sending cylinder is pushed down the enamelled wire wire rod;
(2) the feeding slide spurs wire rod forward under the promotion of transmission rocking bar; Meanwhile; The peeling machine of running divests the top layer coat of paint in wire segment zone; Wire stripping length is 2 sections sums of preceding the coil rear foot and a back coil forward foot in a step, and peeling machine stops under program control automatically in completion stripping lacquer back;
(3) wire rod is continued to spur forward, until being sent to coiling chuck place;
(4) programme controlled chuck cylinder starts, and orders about the coiling chuck and clamps wire rod, and simultaneously, the line sending cylinder is closed because of program setting, makes wire rod be in slidably state;
(5) the roll follow procedure is set and is driven the rotation of coiling chuck, beginning coiling self-adhesion coil;
(6) Z axle motor is because of coil number of plies different requirement, and follow procedure is set positive and negative rotation, and Z axle slide unit and the coil molding seat that is attached thereto are moved up and down;
(7) positioning cylinder of being located on the coil molding seat is set under the restriction of size at scale, and the coiling in the size of setting and the number of plies of semi-finished product self-adhesion coil is accomplished;
(8) scissors of thread cutting mechanism is under the promotion of cam drive, moves to the buttock line of semi-finished product self-adhesion coil, until contact with it, cuts short the buttock line of semi-finished product self-adhesion coil;
(9) cylinder rod that adds the hot-swap cylinder stretches out, and the ventilating opening that air-flow switches tool aligns with two sections wind conveying pipe endoporus, and heat gun is in opening state, exports 580～620 ℃ hot blast, to the semi-finished product self-adhesion coil heats of coiling completion;
After (10) 0.5～1 seconds, the self-adhesive layer of self-adhesion coil is softening, the bonding typing, adds the withdrawal of hot-swap cylinder rod, and air-flow switches the connection that tool breaks off two sections wind conveying pipes;
(11) start positioning cylinder, order about the plug that sleeve breaks away from the coiling chuck, drive coil and break away from the coiling chuck, fall in the case that connects material, accomplish the moulding of a self-adhesion coil.
Because the technique scheme utilization, the present invention compared with prior art has advantage:
1. self-adhesion coil forming machine of the present invention is provided with a coil heats system; Can be after semi-finished product self-adhesion coil winding be accomplished; At once coil is heated, toasts; Make softening, the molding bonded of the outer field self-adhesive layer of enamelled wire, promptly wind the line, toast a shared equipment, production technology is simple, equipment is few, time loss is short, production efficiency is high, economize on resources.
2. the coiling of self-adhesion coil of the present invention and toast a shared equipment no longer need be transferred to the baking oven heating after semi-finished product self-adhesion coil winding is accomplished, avoided self bounce-back and loose of coil in the transfer process, improves product percent of pass.
3. heater of the present invention adopts common heat gun, and equipment is simple, and cost is low.
Description of drawings
Fig. 1 is the structural representation of self-adhesion coil winder in the background technology;
Fig. 2 is the front view of self-adhesion coil baking oven in the background technology;
Fig. 3 is the front view of the embodiment of the invention one;
Fig. 4 is the left view of embodiment one;
Fig. 5 is the structural representation of coil heating system among the embodiment one;
Wherein: 1, line sending cylinder; 2, peeling machine; 3, transmission rocking bar; 4, feeding slide; 5, coiling chuck; 6, chuck cylinder; 7, roll; 8, coil molding seat; 9, positioning cylinder; 10, scale; 11, add the hot-swap cylinder; 12, air-flow switches tool; 13, heat gun; 14, semi-finished product self-adhesion coil.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Embodiment one: referring to Fig. 3～shown in Figure 5, a kind of self-adhesion coil forming machine which is provided with winding mechanism, and said winding mechanism comprises roll 7 and the coiling chuck 5 of following these roll 7 rotations.
Said self-adhesion coil forming machine also comprises the coil heats system, the semi-finished product self-adhesion coil 14 that the coiling on the coiling chuck 5 of the heat ejiction opening of said coil heats system is accomplished.
Said coil heats system is made up of the control device of heat gun 13 with control hot blast break-make, the semi-finished product self-adhesion coil 14 that the coiling on the coiling chuck 5 of the air outlet of heat gun 13 is accomplished.
In the present embodiment; The wind conveying pipe of said heat gun 13 is the two-part structure; Said control device switches tool 12 by the air-flow that adds hot-swap cylinder 11, is inserted in two sections wind conveying pipe joining places and constitutes; Said air-flow switching tool 12 is fixed on and adds on the hot-swap cylinder rod, and said air-flow switches on the tool 12 and begins that ventilating opening is arranged;
Said when adding the hot-swap cylinder rod and stretching out, the endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Saidly add hot-swap cylinder rod when withdrawal, the endoporus of two sections wind conveying pipes is regional with the ventilating opening zero lap.
The heat of said coil heats system output is 600 ℃.
Utilize the self-adhesion coil moulding process of present embodiment to comprise the steps:
(1) controls control panel, drive electromagnetically operated valve by computer program and start the end that line sending cylinder 1 is pushed down the enamelled wire wire rod;
(2) feeding slide 4 spurs wire rod forward under the promotion of transmission rocking bar 3; Meanwhile; The peeling machine 2 of running divests the top layer coat of paint in wire segment zone; Wire stripping length is 2 sections sums of preceding the coil rear foot and a back coil forward foot in a step, and peeling machine 2 stops under program control automatically in completion stripping lacquer back;
(3) wire rod is continued to spur forward, until being sent to coiling chuck 5 places;
(4) programme controlled chuck cylinder 6 starts, and orders about coiling chuck 5 and clamps wire rod, and simultaneously, line sending cylinder 1 is closed because of program setting, makes wire rod be in slidably state;
(5) roll 7 follow procedures are set and are driven 5 rotations of coiling chuck, beginning coiling self-adhesion coil;
(6) Z axle motor is because of coil number of plies different requirement, and follow procedure is set positive and negative rotation, and Z axle slide unit and the coil molding seat 8 that is attached thereto are moved up and down;
(7) positioning cylinder of being located on the coil molding seat 89 is set under the restriction of size at scale 10, and semi-finished product self-adhesion coil 14 coiling in the size of setting and the number of plies is accomplished;
(8) scissors of thread cutting mechanism is under the promotion of cam drive, moves to the buttock line of semi-finished product self-adhesion coil 14, until contact with it, cuts short the buttock line of semi-finished product self-adhesion coil 14;
(9) cylinder rod that adds hot-swap cylinder 11 stretches out, and the ventilating opening that air-flow switches tool 12 aligns with two sections wind conveying pipe endoporus, and heat gun is in opening state, exports 600 ℃ hot blast, and the semi-finished product self-adhesion coil 14 that coiling is accomplished heats;
After (10) 0.5 seconds, the self-adhesive layer of self-adhesion coil is softening, the bonding typing, adds the withdrawal of hot-swap cylinder rod, and air-flow switches the connection that tool 12 breaks off two sections wind conveying pipes;
(11) start positioning cylinder 9, order about the plug that sleeve breaks away from the coiling chuck, drive coil and break away from the coiling chuck, fall in the case that connects material, accomplish the moulding of a self-adhesion coil.
Claims (5)
1. self-adhesion coil forming machine; Which is provided with winding mechanism; Said winding mechanism comprises roll (7) and follows the coiling chuck (5) of this roll (7) rotation; It is characterized in that: said self-adhesion coil forming machine also comprises the coil heats system, and the heat ejiction opening of said coil heats system is gone up the semi-finished product self-adhesion coil (14) that coiling is accomplished over against coiling chuck (5).
2. self-adhesion coil forming machine according to claim 1; It is characterized in that: said coil heats system is made up of the control device of heat gun (13) and control hot blast break-make, and the air outlet of heat gun (13) is gone up the semi-finished product self-adhesion coil (14) that coiling is accomplished over against coiling chuck (5).
3. self-adhesion coil forming machine according to claim 2; It is characterized in that: the wind conveying pipe of said heat gun (13) is the two-part structure; Said control device switches tool (12) by the air-flow that adds hot-swap cylinder (11), is inserted in two sections wind conveying pipe joining places and constitutes; Said air-flow switching tool (12) is fixed on and adds on the hot-swap cylinder rod, and said air-flow switches on the tool (12) and begins that ventilating opening is arranged;
Said when adding the hot-swap cylinder rod and stretching out, the endoporus and the ventilating opening of two sections wind conveying pipes have the overlapping region;
Saidly add hot-swap cylinder rod when withdrawal, the endoporus of two sections wind conveying pipes is regional with the ventilating opening zero lap.
4. according to each described self-adhesion coil forming machine in the claim 1 to 3, it is characterized in that: the heat of said coil heats system output is 580～620 ℃.
5. self-adhesion coil moulding process that utilizes the described self-adhesion coil forming machine of claim 1, it is characterized in that: said moulding process comprises the steps:
(1) controls control panel, drive electromagnetically operated valve by computer program and start the end that line sending cylinder (1) is pushed down the enamelled wire wire rod;
(2) feeding slide (4) spurs wire rod forward under the promotion of transmission rocking bar (3); Meanwhile; The peeling machine (2) of running divests the top layer coat of paint in wire segment zone; Wire stripping length is 2 sections sums of preceding the coil rear foot and a back coil forward foot in a step, and stops automatically under program control at completion stripping lacquer back peeling machine (2);
(3) wire rod is continued to spur forward, is located until sending to coiling chuck (5);
(4) programme controlled chuck cylinder (6) starts, and orders about coiling chuck (5) and clamps wire rod, and simultaneously, line sending cylinder (1) is closed because of program setting, makes wire rod be in slidably state;
(5) roll (7) follow procedure is set and is driven coiling chuck (5) rotation, beginning coiling self-adhesion coil;
(6) Z axle motor is because of coil number of plies different requirement, and follow procedure is set positive and negative rotation, and Z axle slide unit and the coil molding seat (8) that is attached thereto are moved up and down;
(7) positioning cylinder of being located on the coil molding seat (8) (9) is set under the restriction of size at scale (10), and semi-finished product self-adhesion coil (14) coiling in the size of setting and the number of plies is accomplished;
(8) scissors of thread cutting mechanism is under the promotion of cam drive, moves to the buttock line of semi-finished product self-adhesion coil (14), until contact with it, cuts short the buttock line of semi-finished product self-adhesion coil (14);
(9) cylinder rod that adds hot-swap cylinder (11) stretches out, and the ventilating opening that air-flow switches tool (12) aligns with two sections wind conveying pipe endoporus, and heat gun is in opening state, exports 580～620 ℃ hot blast, and the semi-finished product self-adhesion coil (14) that coiling is accomplished heats;
After (10) 0.5～1 seconds, the self-adhesive layer of self-adhesion coil is softening, the bonding typing, adds the withdrawal of hot-swap cylinder rod, and air-flow switches the connection that tool (12) breaks off two sections wind conveying pipes;
(11) start positioning cylinder (9), order about the plug that sleeve breaks away from the coiling chuck, drive coil and break away from the coiling chuck, fall in the case that connects material, accomplish the moulding of a self-adhesion coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102015040A CN102709047A (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine and process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012102015040A CN102709047A (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine and process |
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| CN102709047A true CN102709047A (en) | 2012-10-03 |
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| CN2012102015040A Pending CN102709047A (en) | 2012-06-19 | 2012-06-19 | Self-bonded coil forming machine and process |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752728A (en) * | 2014-01-28 | 2014-04-30 | 昆山库克自动化科技有限公司 | Coil heating device |
| CN109036836A (en) * | 2018-10-09 | 2018-12-18 | 珠海市艾森科技有限公司 | Hollow windings' machine |
| CN110021474A (en) * | 2017-12-28 | 2019-07-16 | 株式会社关电 | Hollow coil and its manufacturing method |
| CN111009404A (en) * | 2015-04-02 | 2020-04-14 | 胜美达集团株式会社 | Manufacturing method of coil component and clamp for manufacturing coil component |
| CN113410047A (en) * | 2021-05-28 | 2021-09-17 | 昆山玛冀电子有限公司 | Self-adhesive coil baking device and baking method thereof |
| CN113436830A (en) * | 2021-05-25 | 2021-09-24 | 深圳顺络电子股份有限公司 | Plastic molded component and manufacturing method thereof |
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| EP1149525A1 (en) * | 2000-04-27 | 2001-10-31 | Orchard-Rite Ltd., Inc. | Heating system for a wind machine |
| CN201112131Y (en) * | 2007-09-07 | 2008-09-10 | 朱涛 | Computer numerically-controlled self-adhering coiling machine |
| CN201122510Y (en) * | 2007-05-15 | 2008-09-24 | 汪国卿 | Full-automatic self-adhering air core coil winding machine |
| CN201154350Y (en) * | 2007-11-30 | 2008-11-26 | 中国西电电气股份有限公司 | Drying device for autoadhesion transposed conductor coil |
| CN202695125U (en) * | 2012-06-19 | 2013-01-23 | 昆山广辉精密五金有限公司 | Self-bonded coil forming machine |
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2012
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP1149525A1 (en) * | 2000-04-27 | 2001-10-31 | Orchard-Rite Ltd., Inc. | Heating system for a wind machine |
| CN201122510Y (en) * | 2007-05-15 | 2008-09-24 | 汪国卿 | Full-automatic self-adhering air core coil winding machine |
| CN201112131Y (en) * | 2007-09-07 | 2008-09-10 | 朱涛 | Computer numerically-controlled self-adhering coiling machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752728A (en) * | 2014-01-28 | 2014-04-30 | 昆山库克自动化科技有限公司 | Coil heating device |
| CN103752728B (en) * | 2014-01-28 | 2016-03-23 | 昆山库克自动化科技有限公司 | Coil heating device |
| CN111009404A (en) * | 2015-04-02 | 2020-04-14 | 胜美达集团株式会社 | Manufacturing method of coil component and clamp for manufacturing coil component |
| CN111009404B (en) * | 2015-04-02 | 2021-09-24 | 胜美达集团株式会社 | Manufacturing method of coil component and clamp for manufacturing coil component |
| CN110021474A (en) * | 2017-12-28 | 2019-07-16 | 株式会社关电 | Hollow coil and its manufacturing method |
| CN109036836A (en) * | 2018-10-09 | 2018-12-18 | 珠海市艾森科技有限公司 | Hollow windings' machine |
| CN109036836B (en) * | 2018-10-09 | 2023-08-22 | 珠海市艾森工匠科技有限公司 | Hollow winding machine |
| CN113436830A (en) * | 2021-05-25 | 2021-09-24 | 深圳顺络电子股份有限公司 | Plastic molded component and manufacturing method thereof |
| CN113410047A (en) * | 2021-05-28 | 2021-09-17 | 昆山玛冀电子有限公司 | Self-adhesive coil baking device and baking method thereof |
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Application publication date: 20121003 |