CN202684591U - Pneumatic jig of engine air inlet tube - Google Patents

Pneumatic jig of engine air inlet tube Download PDF

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Publication number
CN202684591U
CN202684591U CN201220403100.5U CN201220403100U CN202684591U CN 202684591 U CN202684591 U CN 202684591U CN 201220403100 U CN201220403100 U CN 201220403100U CN 202684591 U CN202684591 U CN 202684591U
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Prior art keywords
intake pipe
frame
engine
top surface
engine intake
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CN201220403100.5U
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胡宗瑞
王清亮
王栋
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SHANDONG ZHONGGANG MACHINERY CO Ltd
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SHANDONG ZHONGGANG MACHINERY CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本实用新型公开了一种发动机进气管气动夹具,包括底面可固定在机床上、顶面可固定发动机进气管的机架,机架上至少安装有两个回转气缸,回转气缸的活塞杆伸出机架顶面并在端部连接有压紧块。发动机进气管放置在机架顶面,使回转气缸的活塞杆伸入分支管内,活塞杆转动使压紧块压在进气管的管壁上,从而实现进气管的压紧,此种装夹方式压紧力均匀,使进气管加工后可以达到加工精度要求,同时降低工人劳动强度,提高生产效率。

Figure 201220403100

The utility model discloses a pneumatic clamp for an engine intake pipe, which comprises a frame whose bottom surface can be fixed on a machine tool and whose top surface can be fixed with an engine intake pipe. At least two rotary cylinders are installed on the frame, and the piston rods of the rotary cylinders protrude. The top surface of the rack is connected with a pressing block at the end. The engine intake pipe is placed on the top surface of the frame, so that the piston rod of the rotary cylinder extends into the branch pipe, and the piston rod rotates to press the compression block on the pipe wall of the intake pipe, thereby realizing the compression of the intake pipe. This clamping method The pressing force is uniform, so that the intake pipe can meet the processing accuracy requirements after processing, and at the same time reduce the labor intensity of workers and improve production efficiency.

Figure 201220403100

Description

发动机进气管气动夹具Engine intake pipe pneumatic clamp

技术领域 technical field

本实用新型涉及一种发动机进气管气动夹具。 The utility model relates to a pneumatic clamp for an engine intake pipe.

背景技术 Background technique

目前,对于柴油机发动机进气管,采用的工装装夹方式是手动压板压紧两端管口内壁,因零件为细长杆状且为铸铝件,受自身材料力学性能限制,在两端装夹后管身中间发生弯曲变形,从而加工后尺寸公差达不到图纸要求,且手动压紧增加工人劳动强度,且压紧力不均匀,产品加工精度低、产品质量不达标。 At present, for the intake pipe of a diesel engine, the clamping method of the tooling is to press the inner wall of the nozzle at both ends with a manual pressure plate. Because the parts are slender rods and cast aluminum parts, limited by the mechanical properties of their own materials, they are clamped at both ends. The middle of the rear pipe body is bent and deformed, so that the dimensional tolerance after processing cannot meet the requirements of the drawing, and the manual pressing increases the labor intensity of the workers, and the pressing force is uneven, the product processing accuracy is low, and the product quality is not up to standard.

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种用于固定发动机进气管的气动夹具,可以提高进气管的加工精度。 The technical problem to be solved by the utility model is to provide a pneumatic clamp for fixing the intake pipe of the engine, which can improve the machining accuracy of the intake pipe.

为解决上述技术问题,本实用新型包括底面可固定在机床上、顶面可固定发动机进气管的机架,机架上至少安装有两个回转气缸,回转气缸的活塞杆伸出机架顶面并在端部连接有压紧块。 In order to solve the above technical problems, the utility model includes a frame whose bottom surface can be fixed on the machine tool and whose top surface can fix the intake pipe of the engine. At least two rotary cylinders are installed on the frame, and the piston rods of the rotary cylinders protrude from the top surface of the frame. And a compression block is connected at the end.

采用上述结构后,发动机进气管放置在机架顶面,使回转气缸的活塞杆伸入分支管内,活塞杆转动使压紧块压在进气管的管壁上,从而实现进气管的压紧,此种装夹方式压紧力均匀,使进气管加工后可以达到加工精度要求,同时降低工人劳动强度,提高生产效率。 After the above structure is adopted, the engine intake pipe is placed on the top surface of the frame, so that the piston rod of the rotary cylinder extends into the branch pipe, and the piston rod rotates to press the compression block on the pipe wall of the intake pipe, thereby realizing the compression of the intake pipe. This kind of clamping method has a uniform pressing force, so that the intake pipe can meet the processing accuracy requirements after processing, and at the same time reduce the labor intensity of workers and improve production efficiency.

所述机架包括上下设置的顶板和底板,顶板和底板通过支撑板连接为一体,底板与顶板之间安装有回转气缸。 The frame includes a top plate and a bottom plate arranged up and down, the top plate and the bottom plate are connected as a whole through a support plate, and a rotary cylinder is installed between the bottom plate and the top plate.

所述顶板上设有可插入发动机进气管的分支管上的螺栓孔的定位销,将发动机进气管用定位销定位,便于活塞杆伸入分支管内。 Described top plate is provided with the locating pin that can insert the bolt hole on the branch pipe of engine intake pipe, and engine intake pipe is positioned with locating pin, is convenient to piston rod stretches in the branch pipe.

所述底板上设有开口槽,可用螺栓将整个气动夹具固定在机床工作台上。 The base plate is provided with an opening slot, and the entire pneumatic clamp can be fixed on the machine tool workbench with bolts.

附图说明 Description of drawings

下面结合附图及具体实施方式对本实用新型作进一步详细说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1沿A-A线剖视的示意图; Fig. 2 is the schematic diagram that Fig. 1 cuts along line A-A;

图3为图1的俯视图。 FIG. 3 is a top view of FIG. 1 .

具体实施方式 Detailed ways

如图1至图3所示,本实施例为适用于装夹六缸发动机进气管的气动夹具,发动机进气管气动夹具包括底面可固定在机床上、顶面可固定发动机进气管的机架,机架包括上下水平设置的顶板1和底板2,顶板1和底板2通过竖直设置的多个支撑板3连接为一体,多个支撑板3间隔设置,保证顶板1受力时仍保持水平。顶板1底面上安装有十个回转气缸4,回转气缸4分为两列进行布置,每一列为五个,每列回转气缸4的排布方式与进气管10的分支管11的排布相适应,这样可以同时固定两个进气管10,提高工作效率。顶板1上设有定位板12,顶板1与定位板12上设有通孔,回转气缸4的活塞杆5穿过通孔并在活塞杆5端部连接垂直于活塞杆5并向一侧伸出的压紧块6,活塞杆5伸出定位板12的高度略大于与分支管11的长度,使活塞杆5伸入分支管11后压紧块6底面恰好能与进气管10管壁贴合,从而实现压紧,如图3所示为压紧块6的两个状态。 As shown in Figures 1 to 3, this embodiment is a pneumatic clamp suitable for clamping the intake pipe of a six-cylinder engine. The pneumatic clamp for the intake pipe of the engine includes a frame whose bottom surface can be fixed on the machine tool and whose top surface can fix the intake pipe of the engine. The frame includes a top plate 1 and a bottom plate 2 arranged horizontally up and down. The top plate 1 and the bottom plate 2 are connected as a whole by a plurality of support plates 3 arranged vertically. Ten rotary cylinders 4 are installed on the bottom surface of the top plate 1, and the rotary cylinders 4 are arranged in two rows, with five rows in each row. The arrangement of the rotary cylinders 4 in each row is compatible with the arrangement of the branch pipes 11 of the intake pipe 10 , so that two intake pipes 10 can be fixed at the same time to improve work efficiency. The top plate 1 is provided with a positioning plate 12, and the top plate 1 and the positioning plate 12 are provided with a through hole. The piston rod 5 of the rotary cylinder 4 passes through the through hole and is connected to the end of the piston rod 5, which is perpendicular to the piston rod 5 and extends to one side. Out of the compression block 6, the height of the piston rod 5 extending out of the positioning plate 12 is slightly greater than the length of the branch pipe 11, so that the piston rod 5 extends into the branch pipe 11, and the bottom surface of the compression block 6 can just stick to the wall of the intake pipe 10. close, so as to realize compression, as shown in Figure 3, the two states of the compression block 6.

在位于顶板1两端的定位板12上分别设有定位销8,两端的定位销8可插入发动机进气管10两端的两分支管11的螺栓孔7,使用时定位销8可将发动机进气管10定位,便于活塞杆5伸入分支管11内。底板2长度方向两侧均设有开口槽9,机床工作台上设有T形槽,底板2通过螺栓固定在机床工作台上。 Positioning pins 8 are respectively arranged on the positioning plate 12 positioned at both ends of the top plate 1, and the positioning pins 8 at both ends can be inserted into the bolt holes 7 of the two branch pipes 11 at the two ends of the engine intake pipe 10. During use, the positioning pins 8 can connect the engine intake pipe 10 Positioning is convenient for the piston rod 5 to extend into the branch pipe 11. Open slots 9 are provided on both sides of the base plate 2 in the length direction, T-shaped slots are provided on the machine tool workbench, and the base plate 2 is fixed on the machine tool workbench by bolts.

本实用新型并不局限于本实施例,在使用过程中可根据进气管上分支管的数量合理选择回转气缸的数量,回转气缸的列数也可根据现场工作需要设置。使用时发动机进气管10通过定位销8进行定位,此时进气管基准面与顶板1顶面接触,回转气缸5的活塞杆6伸入分支管11内,然后驱动回转气缸4,活塞杆5转动使压紧块6压在进气管10的管壁上,从而实现进气管10的压紧,此种装夹方式压紧力均匀,使进气管加工后可以达到加工精度要求,同时降低工人劳动强度,提高生产效率。 The utility model is not limited to this embodiment. During use, the number of rotary cylinders can be reasonably selected according to the number of branch pipes on the intake pipe, and the number of rows of rotary cylinders can also be set according to the needs of on-site work. When in use, the engine intake pipe 10 is positioned by the positioning pin 8. At this time, the reference plane of the intake pipe is in contact with the top surface of the top plate 1, and the piston rod 6 of the rotary cylinder 5 extends into the branch pipe 11, and then drives the rotary cylinder 4, and the piston rod 5 rotates. The pressing block 6 is pressed against the pipe wall of the intake pipe 10, so as to realize the compression of the intake pipe 10. This clamping method has a uniform pressing force, so that the processing accuracy requirements of the intake pipe can be met after processing, and at the same time, the labor intensity of workers can be reduced. ,Increase productivity.

Claims (4)

1.一种发动机进气管气动夹具,其特征是其包括底面可固定在机床上、顶面可固定发动机进气管的机架,机架上至少安装有两个回转气缸(4),回转气缸(4)的活塞杆(5)伸出机架顶面并在端部连接有压紧块(6)。 1. A pneumatic clamp for an engine air intake pipe is characterized in that it comprises a frame whose bottom surface can be fixed on the machine tool and whose top surface can fix the engine air intake pipe. At least two rotary cylinders (4) are installed on the frame, and the rotary cylinder ( 4) The piston rod (5) protrudes from the top surface of the frame and is connected with a pressing block (6) at the end. 2.根据权利要求1所述的发动机进气管气动夹具,其特征是所述机架包括上下设置的顶板(1)和底板(2),顶板(1)和底板(2)通过支撑板(3)连接为一体,底板(2)与顶板(1)之间安装有回转气缸(4)。 2. The pneumatic clamp for the engine intake pipe according to claim 1, characterized in that the frame includes a top plate (1) and a bottom plate (2) arranged up and down, and the top plate (1) and the bottom plate (2) pass through the support plate (3 ) are connected as a whole, and a rotary cylinder (4) is installed between the bottom plate (2) and the top plate (1). 3.根据权利要求2所述的发动机进气管气动夹具,其特征是所述顶板(1)上设有可插入发动机进气管(10)的分支管(11)上的螺栓孔(7)的定位销(8)。 3. The pneumatic clamp for the engine intake pipe according to claim 2, characterized in that the top plate (1) is provided with positioning bolt holes (7) that can be inserted into the branch pipe (11) of the engine intake pipe (10) pin (8). 4.根据权利要求2或3所述的发动机进气管气动夹具,其特征是所述底板(2)上设有开口槽(9)。 4. The pneumatic clamp for the engine intake pipe according to claim 2 or 3, characterized in that the bottom plate (2) is provided with an opening groove (9).
CN201220403100.5U 2012-08-15 2012-08-15 Pneumatic jig of engine air inlet tube Expired - Fee Related CN202684591U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286597A (en) * 2013-05-13 2013-09-11 安徽工程大学 Fixture
CN103722421A (en) * 2013-12-26 2014-04-16 上海戈吕克机械制造有限公司 Drilling tool for thread sleeves of car trailing hooks
CN106493234A (en) * 2016-12-22 2017-03-15 佛山市景和汽配有限公司 A kind of eccentric pipe mold for forming
CN108747517A (en) * 2018-08-11 2018-11-06 芜湖通联汽车部件有限公司 A kind of aluminum pipe automated exchanged cutter equipment
CN110296794A (en) * 2018-03-22 2019-10-01 宁波方太厨具有限公司 A kind of kitchen range ratio valve module air tightness detection machine
CN111215857A (en) * 2020-02-25 2020-06-02 苏州美迈快速制造技术有限公司 Special-shaped air inlet pipe machining auxiliary tool and machining process

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286597A (en) * 2013-05-13 2013-09-11 安徽工程大学 Fixture
CN103722421A (en) * 2013-12-26 2014-04-16 上海戈吕克机械制造有限公司 Drilling tool for thread sleeves of car trailing hooks
CN103722421B (en) * 2013-12-26 2016-09-14 上海戈吕克机械制造有限公司 A kind of Drilling operation frock of automobile tow hook thread bush
CN106493234A (en) * 2016-12-22 2017-03-15 佛山市景和汽配有限公司 A kind of eccentric pipe mold for forming
CN106493234B (en) * 2016-12-22 2018-05-18 佛山市景和汽配有限公司 A kind of eccentric pipe mold for forming
CN110296794A (en) * 2018-03-22 2019-10-01 宁波方太厨具有限公司 A kind of kitchen range ratio valve module air tightness detection machine
CN108747517A (en) * 2018-08-11 2018-11-06 芜湖通联汽车部件有限公司 A kind of aluminum pipe automated exchanged cutter equipment
CN108747517B (en) * 2018-08-11 2020-11-27 芜湖通联汽车部件有限公司 Automatic clamping equipment for aluminum pipe
CN111215857A (en) * 2020-02-25 2020-06-02 苏州美迈快速制造技术有限公司 Special-shaped air inlet pipe machining auxiliary tool and machining process

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Granted publication date: 20130123

Termination date: 20130815