CN202671635U - Wire electrode bus galvanizing device - Google Patents
Wire electrode bus galvanizing device Download PDFInfo
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- CN202671635U CN202671635U CN 201220322142 CN201220322142U CN202671635U CN 202671635 U CN202671635 U CN 202671635U CN 201220322142 CN201220322142 CN 201220322142 CN 201220322142 U CN201220322142 U CN 201220322142U CN 202671635 U CN202671635 U CN 202671635U
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- wire electrode
- electrode bus
- galvanizing rig
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Abstract
The utility model provides a wire electrode bus galvanizing device which is applied to the field of wire electrode bus galvanizing treatment technology; a pay-off device (1) of the wire electrode bus galvanizing device is used of paying off a wire electrode bus (12); a take-up device (11) is used for continuously winding the wire electrode bus (12); and the wire electrode bus (12) sequentially passes through a polishing device (4) used for polishing the wire electrode bus (12) and a hot dip galvanizing device (10) used for galvanizing the wire electrode bus (12) before being wound by the take-up device (11). The wire electrode bus galvanizing device can be used for directly and continuously producing the wire electrode bus galvanized by metal composite material without downtime, and is high in production efficiency, stable in quality of the wire electrode bus, even in galvanizing layer and high in binding force between metals; and electroplate liquid waste water and sewage are not formed in the production process.
Description
Technical field
The utility model belongs to the zinc-plated processing technology field of wire electrode bus, more particularly, relates to a kind of wire electrode bus galvanizing rig.
Background technology
Zinc-plated wire electrode bus is that the surface of metal wire has zinc coating, for the production of going out zinc-plated wire electrode bus, because when discharging in the wire electrode bus cutting on line course of processing, cause zinc coating to produce pneumatolysis, the waste discharge that when zinc gasifies the wire electrode cutting is produced out, guarantee steadily orderly processing work of wire electrode bus, the discharge meeting of zinc-plated wire electrode bus is more stable.With the contrast of ungalvanized wire electrode bus, the workpiece accuracy that zinc-plated wire electrode bus processes is higher, the surface is more smooth and cutting efficiency significantly improves.Zinc-plated wire electrode bus major part of the prior art is that the employing plating is carried out zinc-plated, metal composite material galvanizing wire electrode bus continuous electroplating apparatus such as the patent No. 200720040373.7, the sewage that the zinc-plated wire electrode bus of electroplating technology produces is large, and the metal ion that contains in the sewage is difficult to reclaim.Bonding force in the zinc-plated wire electrode bus of Electroplating Production between zinc coating and the metal wire is low, and quality stability is poor.
The utility model content
Technical problem to be solved in the utility model is: for the deficiencies in the prior art, provide a kind of and can produce that zinc coating is stable, internal stress is low, bonding force is strong between zinc coating and the metallic substance, and can obviously improve the wire electrode bus galvanizing rig of wire electrode bus production efficiency.
Solve above-described technical problem, the technical scheme that the utility model is taked is:
The utility model is a kind of wire electrode bus galvanizing rig, comprise actinobacillus device, feeder, described wire electrode bus galvanizing rig also comprises sanding device, heat is invaded the formula galvanizing rig, take-up, described actinobacillus device is emitted wire electrode bus, take-up constantly furls wire electrode bus, before wire electrode bus is furled by take-up, through being used for the sanding device of polishing wire electrode bus, wire electrode bus is carried out zinc-plated heat invade the formula galvanizing rig successively, described wire electrode bus galvanizing rig also comprises the trip switch of control actinobacillus device and take-up start and stop.
Described wire electrode bus galvanizing rig also comprises tension device, skimming unit, the washing unit I, tension device is set to the structure by the wire electrode bus between tightening pulley tensioning actinobacillus device and the take-up, skimming unit is set to the cavity configuration of hollow, the slightly acidic degreasing liquid that placement can be carried out to wire electrode bus skimming treatment in the skimming unit, washing unit is set to the cavity configuration of hollow, places clear water in the washing unit I.
Described tension device is arranged between actinobacillus device and the sanding device, skimming unit is arranged between sanding device and the washing unit, the wire electrode bus galvanizing rig also comprises the anhydrate drying installation that anhydrates of drying treatment of wire electrode bus, the heating unit of heating electrode screw line, the drying installation that anhydrates is arranged on washing unit and heat is invaded between the formula galvanizing rig, and heating unit is arranged on anhydrate drying installation and heat and invades between the formula galvanizing rig.
Described sanding device is set to comprise the structure of many group grinding abrasive disk assemblies, every group of grinding abrasive disk assembly respectively is comprised of two grinding abrasive disks, during wire electrode bus process sanding device, wire electrode bus passes through between two grinding abrasive disks of many groups grinding abrasive disk assembly, and described grinding abrasive disk is metal sanding wheel or nylon polishing wheel or cotton polishing wheel.
Be provided for controlling the gentle guard's valve of emergency stop switch of actinobacillus device start and stop on the described actinobacillus device, be provided for removing the compressed air gas source of the degreasing liquid on the wire electrode bus between described skimming unit and the washing unit, the described drying installation that anhydrates is set to by the gas in the compressed air gas source the anhydrate structure of drying treatment of wire electrode bus, described wire electrode bus galvanizing rig also comprises the washing unit II, and the washing unit II is arranged on the washing unit I and anhydrates between the drying installation.
Described heating unit is set to hollow structure, place rare gas element in the heating unit, heating unit adopts electric heating device, and heat is invaded and placed rare gas element in the formula galvanizing rig, heat is invaded the formula galvanizing rig and heat is being invaded zinc in the formula galvanizing rig when heating, and heating and temperature control is more than 400 ℃.
Described take-up is set to carry out the structure that wire electrode bus furls by H-wheel, H-wheel is set to the structure by servomotor or variable-frequency motor control, described heating unit and heat are invaded the connectivity structure that the formula galvanizing rig is set to inner integral type, and rare gas element is set to and can invades the structure that flows between the formula galvanizing rig at heating unit and heat.
The utility model also relates to a kind of wire electrode bus galvanizing rig of using and carries out zinc-plated processing method, and the step that described application wire electrode bus galvanizing rig carries out zinc-plated processing method is:
1) open the wire electrode bus galvanizing rig by trip switch, actinobacillus device is constantly emitted wire electrode bus, and take-up constantly furls wire electrode bus;
2) after wire electrode bus is emitted from actinobacillus device, invade the formula galvanizing rig through the sanding device that wire electrode bus polished processing with to the heat that wire electrode bus carries out zinc-plated processing successively, the wire electrode bus after the zinc-plated processing furls by take-up;
3) described wire electrode bus also will carry out skimming treatment before carrying out zinc-plated processing, and described skimming treatment is undertaken by the slightly acidic degreasing liquid of placing in skimming unit.
Described processing method also comprises carries out clean and heat treatment step to wire electrode bus, and clean is undertaken by washing unit, and heat treated is undertaken by heating unit.
Described processing method is when carrying out zinc-plated processing to wire electrode bus, unwrapping wire by the gentle guard's valve control electrode screw line of emergency stop switch and furl speed, described wire electrode bus enters skimming unit to carry out before the skimming treatment, in sanding device, increase the grinding process of wire electrode bus surfaceness, wire electrode bus was removed first the degreasing liquid on wire electrode bus surface by pressurized air before entering washing unit.
Adopt the technical solution of the utility model, can obtain following beneficial effect:
Wire electrode bus galvanizing rig described in the utility model and application wire electrode bus galvanizing rig carry out zinc-plated processing method; can directly not shut down continuously the wire electrode bus of producing metal composite material galvanizing; production efficiency is high; metal-plated zinc electrode screw line mass is stable; zinc coating evenly, bonding force is strong between the metal; electroless plating liquid waste water, sewage form in the production process, have realized energy-conserving and environment-protective.
Description of drawings
The below makes briefly bright to each accompanying drawing of this specification sheets expressed content and the mark among the figure:
Fig. 1 is the structural representation of wire electrode bus galvanizing rig described in the utility model;
Be labeled as among the figure: 1, actinobacillus device; 2, feeder; 3, tension device; 4, sanding device; 5, skimming unit; 6, washing unit I; 7, washing unit II; 8, the drying installation that anhydrates; 9, heating unit; 10, heat is invaded the formula galvanizing rig; 11, take-up; 12, wire electrode bus; 13, tightening pulley; 14, grinding abrasive disk assembly; 15, grinding abrasive disk; 16, emergency stop switch; 17, slow guard's valve; 18, compressed air gas source; 19, H-wheel; 20, trip switch.
Embodiment
The below contrasts accompanying drawing, by the description to embodiment, the effect of the mutual alignment between the shape of embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and principle of work etc. are described in further detail:
As shown in Figure 1, the utility model is a kind of wire electrode bus galvanizing rig, comprise actinobacillus device 1, after the production of feeder 2(last process is finished, by feeder 2 electrodes screw lines, like this, wire electrode bus can directly be shifted and just can use, thereby realize large volume unwrapping wire, reduce the carrying number of times, feeder 2 is prior art, so do not show in the accompanying drawings), described wire electrode bus galvanizing rig also comprises, described wire electrode bus galvanizing rig also comprises sanding device 4, and heat is invaded formula galvanizing rig 10, take-up 11, described actinobacillus device 1 is emitted wire electrode bus 12, take-up 11 constantly furls wire electrode bus 12, before wire electrode bus 12 is furled by take-up 11, successively through being used for the sanding device 4 of polishing wire electrode bus 12, wire electrode bus 12 is carried out zinc-plated heat invade formula galvanizing rig 10, described wire electrode bus galvanizing rig also comprises the trip switch 20 of control actinobacillus device 1 and take-up 11 start and stop.
Described wire electrode bus galvanizing rig also comprises tension device 3, skimming unit 5, washing unit I 6, described tension device 3 is set to can be by the structure of the wire electrode bus 12 between tightening pulley 13 tensioning actinobacillus devices 1 and the take-up 11, skimming unit 5 is set to the cavity configuration of hollow, skimming unit 5 interior placements can be carried out to wire electrode bus 12 the slightly acidic degreasing liquid of skimming treatment, described washing unit I 6 is set to the cavity configuration of hollow, washing unit I 6 interior placement clear water.
Described tension device 3 is arranged between actinobacillus device 1 and the sanding device 4, skimming unit 5 is arranged between sanding device 4 and the washing unit I 6, the wire electrode bus galvanizing rig also comprises the anhydrate drying installation 8 that anhydrates of drying treatment of wire electrode bus 12, the heating unit 9 of heating electrode screw line 12, the drying installation 8 that anhydrates is arranged on washing unit I 6 and heat is invaded between the formula galvanizing rig 10, and heating unit 9 is arranged on anhydrate drying installation 8 and heat and invades between the formula galvanizing rig 10.
Described sanding device 4 is set to comprise the structure of many group grinding abrasive disk assemblies 14, every group of grinding abrasive disk assembly 14 respectively is comprised of two grinding abrasive disks 15, during described wire electrode bus 12 process sanding device 4, wire electrode bus 12 passes through between two grinding abrasive disks 15 of many groups grinding abrasive disk assembly 14, and described grinding abrasive disk 15 is metal sanding wheel or nylon polishing wheel or cotton polishing wheel.
Be provided for controlling the emergency stop switch 16 gentle guard's valves 17 of actinobacillus device 1 start and stop on the described actinobacillus device 1, be provided for removing the compressed air gas source 18 of the degreasing liquid on the wire electrode bus 12 between skimming unit 5 and the washing unit I 6, the described drying installation 8 that anhydrates is set to by the gas in the compressed air gas source 18 the anhydrate structure of drying treatment of wire electrode bus 12, described wire electrode bus galvanizing rig also comprises washing unit II 7, and washing unit II 7 is arranged on washing unit I 6 and anhydrates between the drying installation 8.
Described heating unit 9 is set to hollow structure, heating unit 9 interior placement rare gas elementes, heating unit 9 adopts electric heating device, heat is invaded formula galvanizing rig 10 interior placement rare gas elementes, heat is invaded formula galvanizing rig 10 and heat is being invaded zinc in the formula galvanizing rig 10 when heating, and heating and temperature control is more than 400 ℃.
Described take-up 11 is set to carry out the structure that wire electrode bus 12 furls by H-wheel 19, H-wheel 19 is set to the structure by servomotor or variable-frequency motor control, described heating unit 9 and heat are invaded the connectivity structure that formula galvanizing rig 10 is set to inner integral type, and rare gas element is set to and can invades the structure that flows between the formula galvanizing rig 10 at heating unit 9 and heat.
The utility model also relates to a kind of wire electrode bus galvanizing rig of using and carries out zinc-plated processing method, and the step that described application wire electrode bus galvanizing rig carries out zinc-plated processing method is:
1) open the wire electrode bus galvanizing rig by trip switch 20, actinobacillus device 1 is constantly emitted wire electrode bus (12), and take-up 11 constantly furls wire electrode bus 12;
2) after wire electrode bus 12 is emitted from actinobacillus device 1, through wire electrode bus 12 is polished the sanding device 4 of processing and the heat that wire electrode bus 12 carries out zinc-plated processing is invaded formula galvanizing rig 10, the wire electrode bus 12 after the zinc-plated processing furls by take-up 11 successively;
3) described wire electrode bus 12 also will carry out skimming treatment before carrying out zinc-plated processing, and described skimming treatment is undertaken by the slightly acidic degreasing liquid in skimming unit 5 interior placements.
Described processing method also comprises carries out clean and heat treatment step to wire electrode bus 12, and clean is undertaken by washing unit I 6, and heat treated is undertaken by heating unit 9.
Described processing method is when carrying out zinc-plated processing to wire electrode bus 12, unwrapping wire by the gentle guard's valve 17 control electrode screw lines 12 of emergency stop switch 16 and furl speed, wire electrode bus 12 enters skimming unit 5 carry out skimming treatment before, in sanding device 4, increase the grinding process of wire electrode bus 12 surfacenesses, before wire electrode bus 12 enters washing unit I 6, remove first the degreasing liquid on wire electrode bus 12 surfaces by pressurized air.
Wire electrode bus galvanizing rig of the present utility model carries out the technological process of wire electrode bus when zinc-plated:
Carrying out wire electrode bus when zinc-plated, metal electrode screw line is placed on the actinobacillus device 1, actinobacillus device 1 is provided with emergency stop switch 16, slow guard's valve 17, make and occur random line, card line in the production process, (emergency stop switch 16 mainly is when security incident, improper accident occurring and metal electrode screw line broken string or undergauge phenomenon can not occur, take anxious stopping to process, the operation of stop gear is to guarantee operational safety; Slow guard's valve 17 mainly is when card line, random line phenomenon occurring; adopt slow speed that device is stopped; prevent from shutting down suddenly the surging force that causes wire electrode bus 12; having stopped surging force causes wire electrode 12 buses the size decreases phenomenon to occur); improve simultaneously production efficiency, guaranteed constant product quality.
The wire electrode bus 12 that actinobacillus device 1 is emitted is through tension device 3, enter sanding device 4, sanding device 4 is set to comprise the structure of many group grinding abrasive disk assemblies 14, every group of grinding abrasive disk assembly 14 respectively is comprised of two grinding abrasive disks 15, during described wire electrode bus 12 process sanding device 4, successively from process between many groups grinding abrasive disk assembly 14, by the polishing of sanding device 4, can increase the roughness on metal electrode screw line 12 surfaces, remove wedge angle, copper scale and the copper powder on wire electrode bus 12 surfaces.
After wire electrode bus 12 is processed through sanding device 4, enter skimming unit 5, metal electrode screw line 12 carries out skimming treatment by slightly acidic liquid in skimming unit 5, according to wire electrode bus surface cleaning effect, after skimming treatment, metal electrode screw line 12 surfaces are without greasy dirt, spot with without black oxide layer.Enter before the washing unit I 6, need to adopt pressurized air or cotton to remove the degreasing liquid that adheres on the wire electrode bus 12, the degreasing fluid that prevents wire electrode bus 12 remained on surface is brought in the washing unit 6, like this, just can improve the concentration of the clear water in the washing unit I 6, to shorten clear water and use cycle index, wire electrode bus 12 is after washing unit I 6 internal recycle clean 6～8 times, enter again and carry out wash cycles in the washing unit II 7 6～8 times, guarantee that wire electrode bus 12 surfaces are without Residual oil acidic liquid and metal saline solution.
Wire electrode bus is through after degreasing, cleaning, entering before heat invades formula galvanizing rig 10, wire electrode bus 12 also will be by the drying installation 8 that anhydrates, and the drying installation 8 that anhydrates is set to wire electrode bus 12 be dewatered and drying by the gas in the compressed air gas source 18 or cotton.
After metal compound wire wire electrode bus 12 has been carried out several roads, front art breading; wire electrode bus 12 surperficial anhydrous marks; light; be combined more firmly for guaranteeing wire electrode bus 12 metallic bond between zinc coating; metal electrode screw line 12 is entering before heat invades formula galvanizing rig 10; also to pass through first heating unit 9; wire electrode bus 12 is heated; to wire electrode bus 12 heating the time; need to adopt protection of inert gas; prevent wire electrode bus 12 surface oxidations; consider simultaneously that heat is invaded in the formula galvanizing rig 10 and also need adopt protection of inert gas; galvanizing rig 10 of the present utility model is invaded formula heating unit 9 and heat with heat and is invaded formula galvanizing rig 10 and be set to innerly be the connectivity structure of integral type, can reduce production costs like this.
Invade formula galvanizing rig 10 interior employing Concentric locating device and equipment of crystallisation by cooling in heat, then can make zinc coating even, coating is firm, without burr.Through overheated invade formula galvanizing rig 10 after, the H-wheel 19 of wire electrode bus 12 on take-up 11 carried out take-up, in the take-up process, H-wheel 19 operates steadily take-up by servomotor or variable-frequency motor control.
Adopt wire electrode bus galvanizing rig described in the utility model and application wire electrode bus galvanizing rig to carry out zinc-plated processing method; can directly not shut down continuously the wire electrode bus of producing metal composite material galvanizing; production efficiency is high; metal-plated zinc electrode screw line mass is stable; zinc coating evenly, bonding force is strong between the metal; electroless plating liquid waste water, sewage form in the production process, have realized energy-conserving and environment-protective.
The above has carried out exemplary description to the utility model by reference to the accompanying drawings; obviously the concrete realization of the utility model is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present utility model and technical scheme to carry out; or without improving design of the present utility model and technical scheme are directly applied to other occasions, all in protection domain of the present utility model.
Claims (7)
1. wire electrode bus galvanizing rig, comprise actinobacillus device (1), feeder (2), it is characterized in that: described wire electrode bus galvanizing rig also comprises sanding device (4), heat is invaded formula galvanizing rig (10), take-up (11), described actinobacillus device (1) is emitted wire electrode bus (12), take-up (11) constantly furls wire electrode bus (12), before wire electrode bus (12) is furled by take-up (11), successively through being used for the sanding device (4) of polishing wire electrode bus (12), wire electrode bus (12) is carried out zinc-plated heat invade formula galvanizing rig (10), described wire electrode bus galvanizing rig also comprises the trip switch (20) of control actinobacillus device (1) and take-up (11) start and stop.
2. wire electrode bus galvanizing rig according to claim 1, it is characterized in that: described wire electrode bus galvanizing rig also comprises tension device (3), skimming unit (5), washing unit I (6), described tension device (3) is set to pass through the structure of the wire electrode bus (12) between tightening pulley (13) tensioning actinobacillus device (1) and the take-up (11), skimming unit (5) is set to the cavity configuration of hollow, the interior placement of skimming unit (5) can be carried out to wire electrode bus (12) the slightly acidic degreasing liquid of skimming treatment, described washing unit I (6) is set to the cavity configuration of hollow, places clear water in the washing unit I (6).
3. wire electrode bus galvanizing rig according to claim 2, it is characterized in that: described tension device (3) is arranged between actinobacillus device (1) and the sanding device (4), skimming unit (5) is arranged between sanding device (4) and the washing unit I (6), the wire electrode bus galvanizing rig also comprises the anhydrate drying installation that anhydrates (8) of drying treatment of wire electrode bus (12), the heating unit (9) of heating electrode screw line (12), the drying installation (8) that anhydrates is arranged on washing unit I (6) and heat is invaded between the formula galvanizing rig (10), and heating unit (9) is arranged on the drying installation that anhydrates (8) and heat is invaded between the formula galvanizing rig (10).
4. according to claim 1 and 2 or 3 described wire electrode bus galvanizing rigs, it is characterized in that: described sanding device (4) is set to comprise the structure of many group grinding abrasive disk assemblies (14), each is comprised of every group of grinding abrasive disk assembly (14) two grinding abrasive disks (15), during described wire electrode bus (12) process sanding device (4), wire electrode bus (12) passes through between two grinding abrasive disks (15) of many groups grinding abrasive disk assembly (14), and described grinding abrasive disk (15) is metal sanding wheel or nylon polishing wheel or cotton polishing wheel.
5. wire electrode bus galvanizing rig according to claim 4, it is characterized in that: the gentle guard's valve (17) of emergency stop switch (16) that is provided for controlling actinobacillus device (1) start and stop on the described actinobacillus device (1), be provided for removing the compressed air gas source (18) of the degreasing liquid on the wire electrode bus (12) between described skimming unit (5) and the washing unit I (6), the described drying installation that anhydrates (8) is set to by the gas in the compressed air gas source (18) the anhydrate structure of drying treatment of wire electrode bus (12), described wire electrode bus galvanizing rig also comprises washing unit II (7), and washing unit II (7) is arranged between washing unit I (6) and the drying installation that anhydrates (8).
6. wire electrode bus galvanizing rig according to claim 5, it is characterized in that: described heating unit (9) is set to hollow structure, place rare gas element in the heating unit (9), heating unit (9) adopts electric heating device, heat is invaded and is placed rare gas element in the formula galvanizing rig (10), heat is invaded the zinc of formula galvanizing rig (10) in heat being invaded formula galvanizing rig (10) when heating, and heating and temperature control is more than 400 ℃.
7. wire electrode bus galvanizing rig according to claim 6, it is characterized in that: described take-up (11) is set to carry out the structure that wire electrode bus (12) furls by H-wheel (19), H-wheel (19) is set to the structure by servomotor or variable-frequency motor control, described heating unit (9) and heat are invaded the connectivity structure that formula galvanizing rig (10) is set to inner integral type, and rare gas element is set to and can invades the structure that flows between the formula galvanizing rig (10) at heating unit (9) and heat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220322142 CN202671635U (en) | 2012-07-05 | 2012-07-05 | Wire electrode bus galvanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220322142 CN202671635U (en) | 2012-07-05 | 2012-07-05 | Wire electrode bus galvanizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202671635U true CN202671635U (en) | 2013-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220322142 Expired - Fee Related CN202671635U (en) | 2012-07-05 | 2012-07-05 | Wire electrode bus galvanizing device |
Country Status (1)
| Country | Link |
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| CN (1) | CN202671635U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102644044A (en) * | 2012-04-23 | 2012-08-22 | 芜湖楚江合金铜材有限公司 | Wire electrode busbar galvanizing rig and technique for galvanizing by aid of same |
-
2012
- 2012-07-05 CN CN 201220322142 patent/CN202671635U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102644044A (en) * | 2012-04-23 | 2012-08-22 | 芜湖楚江合金铜材有限公司 | Wire electrode busbar galvanizing rig and technique for galvanizing by aid of same |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130116 Termination date: 20180705 |
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| CF01 | Termination of patent right due to non-payment of annual fee |