The semi-automation controller of filming
Technical field
The utility model relates to device for coating, particularly the device for coating on spicule surface.
Background technology
As shown in Figure 6, at needle electrode 5(hereinafter to be referred as pin or needle body) point count on the section of mm length and be coated with equably last layer polymeric membrane 6, common way is to brush with the dip-coating of film liquid, spray gun spraying or hairbrush, but it is inhomogeneous that these methods are filmed, the thicknesses of layers uniformity is poor, can not reach the film quality requirement.
Summary of the invention
It is inhomogeneous to the needle body surface coating that the utility model will solve prior art, the problem that the thicknesses of layers uniformity is poor, the semi-automation of the present utility model controller of filming is provided for this reason, this machine is used for the needle body surface coating, it utilizes the surface tension of film liquid, immerses when mentioning behind the film liquid by annulus to form one deck liquid film in circular planes, then needle body is stabbed the liquid film on the annulus, needle body passes liquid film rear section film liquid and is encapsulated on the needle body, and realization needle body surface uniform is filmed.
For addressing the above problem, its special character of the technical solution adopted in the utility model be provided with power controling box system, electrode transfer system, the chamber system and certainly move film feeding liquid system of filming;
Be provided with stepper motor one and control circuit in the casing of described power controling box system; Be set with synchronizing wheel one on the output shaft of stepper motor one, be set with Timing Belt one on the synchronizing wheel one;
Described electrode transfer system has a horizontal soleplate, horizontal soleplate is provided with the press horizontal mobile plate, this press horizontal mobile plate is driven by the stepper motor one in the described power controling box system, is connected with horizontal strut on the press horizontal mobile plate, and the horizontal strut end is fixed with the location-plate of installing electrodes;
The described chamber system of filming has the chamber of filming, the chamber of filming is made of the base plate that is interconnected and fixed, side shield, front apron, backboard and overhead gage, horizontal strut front portion in the described electrode transmission system passes the through hole of the front apron of the chamber of filming, and location-plate in the described electrode transmission system is positioned at film indoor; Be fixed with the liquid bath seat on the described base plate, be provided with the liquid bath of splendid attire film liquid on the liquid bath seat;
It is described that moving film feeding liquid system is provided with vertical soleplate certainly, vertical soleplate is provided with vertical moving plate and stepper motor two, should be driven by stepper motor two by vertical moving plate, vertically be connected with vertical struts on the moving plate, vertical struts passes the through hole of the overhead gage of the described chamber of filming; The vertical struts lower end is equipped with film liquid circle supporting seat, and this film liquid circle supporting seat is positioned at describedly films indoorly, on this film liquid circle supporting seat film liquid circle is installed.
The casing of power controling box described in the utility model system is by lower shoe, header board, side plate, rear plate and top panel is fastening consists of, the base plate of the horizontal soleplate of described electrode transfer system and the chamber system of filming is mounted on the top panel of the casing of this power supply box system, and described vertical soleplate from moving film feeding liquid system is mounted on the base plate of the chamber of filming of the chamber system of filming.
Stepper motor one described in the utility model can be fixed in the top panel inner face of the casing of power controling box system.
The utility model preferably is equipped with horizontal sliding bar at the horizontal soleplate of described electrode transfer system, is set with cross sliding clock on the horizontal sliding bar, and described press horizontal mobile plate is fixed in this cross sliding clock.
Should be fixed with the skylight in side shield and the front apron upper surface of the described chamber system of filming, the front apron lid is installed in the slotted eye of front apron.
The utility model preferably is equipped with vertical slide bar at described vertical soleplate from moving film feeding liquid system, is set with vertical slipper on the vertical slide bar, and described vertical moving plate is fixed in this vertical slipper.
The press horizontal mobile plate that stepper motor described in the utility model drives preferably refers on the horizontal soleplate of electrode transfer system the horizontal screw lead that stepper motor one drives is installed, the horizontal screw body that cover is joined on described press horizontal mobile plate and the horizontal screw lead is connected and fixed, and makes stepper motor drive the press horizontal mobile plate by horizontal screw lead again once driving horizontal screw lead.
The vertical moving plate that described stepper motor two drives preferentially refers to be equipped with the down-feed screw that stepper motor two drives on the vertical soleplate of moving film feeding liquid system, the vertical screw body that cover is joined on described vertical moving plate and the down-feed screw is connected and fixed, and makes stepper motor two be driven by down-feed screw and vertically move plate through driving down-feed screw.
Described stepper motor one drives horizontal screw lead, and stepper motor two drives down-feed screw, should drive by synchronizing wheel and Timing Belt.
Further specify the utility model below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is integral installation distribution structure schematic diagram of the present utility model;
Fig. 2 is the power controling box system architecture schematic diagram in the utility model;
Fig. 3 is the electrode transfer system structural representation in the utility model;
Fig. 4 is the chamber system structural representation of filming in the utility model;
Fig. 5 moves film feeding liquid system architecture schematic diagram in the utility model certainly;
Fig. 6 is the needle electrode schematic diagram that the point in the utility model is filmed;
Fig. 7 is the needle electrode step schematic diagram of filming in the utility model;
Fig. 8 is that schematic diagram is looked on Fig. 7 right side;
Mark among the figure: 1 power controling box system, 101 side plates, 102 top panels, 103 header boards, 104 footing, 105 horizontal motor plates, 106 horizontal motor pin, 107 stepper motors, one, 108 rear plate, 109 lower shoes, 110 synchronizing wheels, one, 111 Timing Belt one, 2 electrode transfer systems, 201 location-plates, 202 positioning plate seat, 203 bearings, one, 204 horizontal sliding bar supporting seat, 205 horizontal screw lead supporting seats, 206 horizontal screw leads, 207 press horizontal mobile plates, 208 horizontal sliding bars, 209 horizontal strut supporting seats, 210 horizontal soleplates, 211 cushion blocks, 212 synchronizing wheels, two, 213 horizontal struts, 3 chamber systems of filming, the 301 chamber doors of filming, 302 pulling buckles, 303 sliding doors, 304 hinge components, 305 joint pins, 306 movable blocks, 307 overhead gages, 308 front aprons, 309 base plates, 310 fixed blocks, 311 liquid baths, 312 liquid bath seats, 313 backboards, 314 side shields, 315 O RunddichtringO pressing plates, 316 front aprons lid, 317 skylights, 4 from moving film feeding liquid system, 401 motor vertical plates, 402 motor vertical plate pin, 403 synchronizing wheels three, 404 cushion blocks, 405 vertical rod supporting seats, 406 vertical slide bars, 407 vertical soleplates, 408 film liquid circle supporting seats, 409 vertical left baffle plates, 410 bearings two, 411 down-feed screw supporting seats, 412 down-feed screws, 413 vertical moving plates, 414 vertical struts, 415 stepper motors two, 416 vertical struts supporting seats, the 417 chamber upper backup pads of filming, 418 Timing Belts two, 419 film liquid circles, 5 needle electrodes, position needle electrode behind the 5-1,5-2 meta needle electrode, 5-3 anteposition needle electrode, 6 films.
The specific embodiment
The semi-automation controller of filming shows such as Fig. 1, by power control box system 1, electrode transfer system 2, the chamber system 3 and certainly move film feeding liquid system 4 in conjunction with consisting of of filming;
Referring to Fig. 2, the casing of power controling box system 1 consists of by lower shoe 109, header board 103, biside plate 101, rear plate 108 and top panel 102 are fastening; The top panel inner face is fixed with stepper motor 1, is set with synchronizing wheel 1 on stepper motor one output shaft, is set with Timing Belt 1 on the synchronizing wheel one;
Referring to Fig. 3, electrode transmission system 2 has a horizontal soleplate 210, this horizontal soleplate is fixed on the top panel 102 of described power controling box system, be fixed with four horizontal sliding bar supporting seats 204 on the horizontal soleplate, respectively be fixed with in twos a horizontal sliding bar 208 on the horizontal sliding bar supporting seat, be set with cross sliding clock on the horizontal sliding bar; Also be fixed with two horizontal screw lead supporting seats 205 on the horizontal soleplate, stride on the two horizontal screw lead supporting seats to establish and be set with horizontal screw lead 206, cover is furnished with horizontal screw body on the horizontal screw lead, the horizontal lead screw right-hand member is fixed with synchronizing wheel 2 212, and the synchronizing wheel one in this synchronizing wheel two and described power controling box system is set with Timing Belt 1; Be provided with press horizontal mobile plate 207, on this press horizontal mobile plate and described two horizontal sliding bars 208 on the cross sliding clock of suit and the described horizontal screw lead institute to overlap the horizontal screw body of joining fastening, the press horizontal mobile plate can be according to the horizontal sliding bar translation when making the horizontal screw lead rotation; Be fixed with four horizontal strut supporting seats 209 on the described press horizontal mobile plate, respectively be fixed with in twos a horizontal strut 213 on the horizontal strut supporting seat, this two horizontal struts left end is fixed with positioning plate seat 202, is fixed with location-plate 201 on the positioning plate seat;
Referring to Fig. 4, the film chamber of filming of chamber system 3 is interfixed by base plate 309, side shield 314, front apron 308, backboard 313, overhead gage 307 and skylight 317 and consists of, wherein base plate 309 is fixed on the top panel 102 of described power controling box system, two horizontal struts, 213 left parts in the described electrode transmission system 2 pass the through hole of front apron 308, the positioning plate seat 202 in the described electrode transmission system and location-plate 201 be positioned at film indoor; Be fixed with liquid bath seat 312 on the described base plate, be provided with the liquid bath 311 of splendid attire film liquid on the liquid bath seat; Described skylight 317 is fixed on the upper surface of side shield 314 and front apron 308, and overhead gage 307 is positioned at the left side, skylight;
Referring to Fig. 5, be provided with vertical soleplate 407 from moving film feeding liquid system 4, vertical soleplate both sides are fixed with vertical left baffle 409, vertical left baffle is fixed on the backboard 313 of the described chamber of filming, vertical soleplate is fixed on the chamber base plate 309 of filming with vertical left baffle one end face, two fixed blocks 310 of hinge component 304 are installed on the right baffle-plate of vertical left baffle, be fixed with the chamber door 301 of filming on the movable block 306 of hinge component, the chamber door of filming is provided with sliding door 303, on film chamber door 301 and the sliding door 303 respectively twist pulling buckle 302 is arranged; Be fixed with four cushion blocks 404 on the vertical soleplate 407, be fixed with vertical slide bar supporting seat 405 on this cushion block, respectively be fixed with a vertical slide bar 406 on the vertical slide bar supporting seat in twos, also be fixed with two down-feed screw seats 41 on the vertical soleplate, be fixed with a down-feed screw 412 by two bearings 2 410 on the down-feed screw seat, cover is furnished with vertical screw body on the down-feed screw; Be provided with vertical moving plate 413, this vertically moving plate be fixed on the vertical screw that cover is joined on the vertical slipper that overlaps on the described vertical slide bar and the down-feed screw; Be fixed with four vertical struts supporting seats 416 on the vertical moving plate, respectively be fixed with in twos a vertical struts 414 on the vertical struts supporting seat; The down-feed screw bottom is equipped with synchronizing wheel 3 403; Two vertical struts 414 are passed the two through hole of the chamber overhead gage 307 of filming, and this two through hole is provided with O RunddichtringO pressing plate 315; The vertical struts lower end is equipped with film liquid circle supporting seat 408, on the film liquid circle supporting seat film liquid circle 419 is installed, be fixed with motor vertical plate pin 402 on the vertical soleplate 407, on the motor vertical plate pin motor vertical plate 401 is installed, stepper motor 2 415 is installed on the motor vertical plate, be fixed with synchronizing wheel three on stepper motor two output shafts, described Timing Belt two is placed in synchronizing wheel three.
The external 220V AC power of control circuit in the power controling box system 1; Indicator lamp when power switch closes on the power switch is lighted, Simultaneous Switching power supply (model S145-24) and controllor for step-by-step motor (CNC controller) get electric, and Switching Power Supply is supplied with stepper motor one driver (model SH-2024B2), stepper motor two drivers (model SH-2024B2) 24V-6A direct current; Stepper motor one provides press horizontal mobile plate 207 power in the electrode transfer system, and stepper motor two provides from moving vertical moving plate 413 power in the film feeding liquid system; The forward and backward mobile interlock horizontal strut 213 of press horizontal mobile plate and location-plate 201 forward and backward motions, the needle electrode of fixing by the electrode fixed cell on the location-plate is forward and backward motion; Vertical moving plate moves up and down interlock together with vertical struts 414, film liquid circle supporting seat 408 and the 419 upper and lower motions of film liquid circle; Direction level control step motor one, stepper motor two rotation directions in the described control circuit, the periodic Control velocity of rotation of step-by-step impulse; The film program of work comprises the move distance of two stepper motors, in the controllor for step-by-step motor panel by manually-operated input programming; Controllor for step-by-step motor also is connected to two buttons, and one is used for starting, and another is used for stopping.
Before filming, electrode 5 is fixed in the needle electrode fixed cell of installing on the location-plate in the described electrode transfer system.
Referring to Fig. 6, Fig. 7, Fig. 8, when described horizontal strut, location-plate and electrode fixed cell travel forward, after needle electrode is transitioned into meta needle electrode 5-2 position from needle electrode 5-1 position, rear position, arrive anteposition needle electrode 5-3 position, liquid bath from film chamber system 311 in mentioned from the film liquid circle 419 of moving in the film feeding liquid system this moment, the liquid film in film liquid circle 419 planes is passed in the needle electrode front portion, part film liquid is just coated the needle electrode front portion, forms the uniform polymeric membrane 6 of one deck.The utility model is used for needle electrode films, and compares with the tradition mode of filming, and adopts the utlity model has and films evenly high conformity, the characteristics that operating efficiency is high and the feature of environmental protection is good.