CN202607232U - Numerical-control low-speed uncoiling leveling shear line of thick plate - Google Patents

Numerical-control low-speed uncoiling leveling shear line of thick plate Download PDF

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Publication number
CN202607232U
CN202607232U CN 201220227243 CN201220227243U CN202607232U CN 202607232 U CN202607232 U CN 202607232U CN 201220227243 CN201220227243 CN 201220227243 CN 201220227243 U CN201220227243 U CN 201220227243U CN 202607232 U CN202607232 U CN 202607232U
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China
Prior art keywords
cylinder
drive
connects
nut
metal cover
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Withdrawn - After Issue
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CN 201220227243
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Chinese (zh)
Inventor
熊国云
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KingJime Automatic Pressure Equipment Co Ltd
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KingJime Automatic Pressure Equipment Co Ltd
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Priority to CN 201220227243 priority Critical patent/CN202607232U/en
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Abstract

The utility model relates to technical field of metal cover production devices and particularly to a numerical-control low-speed uncoiling leveling shear line of a thick plate. The shear line comprises an uncoiler, a leveling machine, a flat edge trimmer, a steel plate shearer, a punching forming machine, a conveyor, an automatic nut riveting and reshaping pad printing all-in-one machine and an automatic sealing machine, wherein the uncoiler, the leveling machine, the flat edge trimmer, the steel plate shearer, the punching forming machine, the conveyor, the automatic nut riveting and reshaping pad printing all-in-one machine and the automatic sealing machine are arranged from the left to the right and are controlled by a programmable logic controller (PLC) numerical control system; the automatic nut riveting and reshaping pad printing all-in-one machine comprises a vibrating conveying device, a feeding and nut riveting device, a first tray, a first tray driving device, a reshaping device and a pad printing device; and the automatic sealing machine comprises a second controlling panel, a second tray, a feeding mechanism, a conveying mechanism, a charge mechanism, a hot-press sealing mechanism, a material moving suction disk mechanism and a material receiving disk. The shear line can improve the automation degree, the production efficiency and the production capacity effectively.

Description

Slab numerical control low speed uncoiling smoothing shear line
Technical field
The utility model relates to sheet metal production equipment technical field, relates in particular to slab numerical control low speed uncoiling smoothing shear line.
Background technology
Slab numerical control low speed uncoiling smoothing shear line is the sheet material that the metal roll bending is become required width through uncoiling, leveling, deburring, shear.Be applicable to all kinds of metal roll bendings of thickness behind cold-rolled steel roll bending, hot-rolled coil, stainless steel roll bending, galvanized steel roll bending, silicon steel and the surperficial coating of 6mm ~ 8mm; Smooth the scale sheet material that cuts into all size through uncoiling, be widely used in industries such as stainless steel products, electrical equipment, vehicle and machine-building.
At present, many on the market metallic articles are provided with the structure of metal cover board, also are printed with all kinds of figure lines on some metal cover board and are provided with the riveting nut that is fixedly connected usefulness.This metal cover board need carry out shear, feeding to the metal roll bending, operation such as the nut of driveing the rivets, shaping, bat printing, encapsulation in process of production.Yet current production devices does not possess the function that integrates multiple production process, also often needs manually-operated production, and automaticity is not high, and production efficiency is low, and production capacity is lower.
Summary of the invention
The purpose of the utility model is to the deficiency of prior art a kind of slab numerical control low speed uncoiling smoothing shear line that is used for metal cover board to be provided, and can effectively improve automaticity, production efficiency and production capacity.
For realizing above-mentioned purpose, the utility model adopts following technical scheme.
Slab numerical control low speed uncoiling smoothing shear line, it comprises by the control of PLC digital control system and the uncoiler that sets gradually from left to right, evener, trimmer, plate shearing machine, punching make-up machine, conveyer, drive the rivets automatically nut shaping bat printing all-in-one and automatic-packaging; The said nut shaping bat printing all-in-one of driveing the rivets automatically comprises first frame; Be arranged at first control panel of first frame; Be used to carry the vibrating type conveyer of riveting nut; Be used to adsorb riveting nut and with the riveting nut material loading of the metal cover board nut apparatus of driveing the rivets of packing into; Be used to install first pallet of metal cover board; Be used to drive first tray drive of the first pallet move left and right; Be used for metal cover board is carried out the apparatus for shaping of shaping; Be used for printer device that metal cover board is printed; Drive the rivets nut apparatus, apparatus for shaping, printer device of said vibrating type conveyer, material loading is arranged at the rear side of first tray drive successively from left to right; Said automatic-packaging comprises second frame, be arranged at second control panel of second frame, be used to install metal cover board some second pallets, the feed mechanism, the conveying mechanism that is used for the transferring metal cover plate that are used to second pallet is moved up and down, be used to adsorb metal cover board and with metal cover board deliver to conveying mechanism charge mechanism, be used for packaging by hot pressing mechanism that autoclave package band and film encapsulate metal cover board, be used for metal cover board is moved material sucking disc mechanism and rewinding dish from what the conveying mechanism port of export was adsorbed to packaging by hot pressing mechanism arrival end; Said feed mechanism is positioned at the side near the conveying mechanism arrival end, and charge mechanism is positioned at the feed mechanism side, moves the material sucking disc mechanism and is positioned at the side near the conveying mechanism port of export, and the rewinding dish is positioned at the side near the packaging by hot pressing mechanism port of export.
Said vibrating type conveyer comprises spiral vibrating dish, orthoscopic vibration rail and vibrator; The port of export of spiral vibrating dish connects the arrival end of orthoscopic vibration rail; It is inner that vibrator is arranged at first frame, and vibrator connects said spiral vibrating dish and orthoscopic vibration rail.
The said material loading nut apparatus of driveing the rivets comprises and draws cap absorption rifle, is used to drive the absorption cylinder that draws cap absorption rifle to move up and down, is used to drive the material loading that draws cap absorption rifle the to move forward and backward nut drive of driveing the rivets; Said port of export top of drawing cap absorption rifle to be positioned at orthoscopic vibration rail draws cap absorption rifle to be connected with the absorption cylinder, and the material loading nut drive of driveing the rivets drives and connects said absorption cylinder, and said to draw cap absorption rifle be the Nut-setting gun of being with elastic construction and adsorption structure.
Said apparatus for shaping comprises pneumatic tong, and is used to drive the shaping cylinder that pneumatic clamps moves down on hand; Said pneumatic tong is positioned at the top of first pallet, and the shaping cylinder connects said pneumatic tong.
Said printer device comprises the rubber print head, be used to drive print head cylinder that the rubber print head moves up and down, be used to drive the printing drive unit that the rubber print head moves forward and backward; Said rubber print head is positioned at the top of first pallet, and the print head cylinder connects said rubber print head, and the printing drive unit connects said print head cylinder.
The said nut shaping bat printing all-in-one of driveing the rivets automatically also comprises and is positioned at scraping device for ink and being positioned at the print head cleaning device of printer device side of printer device side; Saidly scrape the steel plate that device for ink comprises print cartridge, is carved with character pattern, and the scraper upper and lower air cylinders that moves up and down of scraper, drive scraper, drive cylinder before and after the scraper that scraper moves forward and backward; Cylinder connects said scraper upper and lower air cylinders before and after the said scraper, and the scraper upper and lower air cylinders connects said scraper, and scraper is positioned at the steel plate top, and steel plate places in the print cartridge; Said print head cleaning device comprises cleaning cloth, cleaning cloth chuck, stationary fixture, and said cleaning cloth is arranged at said cleaning cloth chuck, and the stationary fixture folder is established said cleaning cloth chuck; But cleaning cloth chuck move left and right ground rail is connected to said frame, and is provided with elastic device between cleaning cloth chuck and the frame.
Said feed mechanism comprises material loading cylinder and stock shelf, and said material loading cylinder connects stock shelf, and said some second stack are put in said stock shelf.
Said automatic-packaging comprises and also comprises cutting agency and the refueling agency that is arranged at the feed mechanism side, and said cutting agency comprises blanking cylinder and blanking rack, and said blanking cylinder connects blanking rack, and said blanking rack has stacked some second pallets; Said refueling agency comprises the sucker that reloads, and drives the drive unit that reloads that the sucker that reloads moves between cutting agency and feed mechanism.
Said charge mechanism comprises charging sucker, charging cylinder and charging drive unit, and the charging sucker is positioned at the top of conveying mechanism, and the charging cylinder connects said charging sucker, and the charging drive unit connects said charging cylinder.
The said material sucking disc mechanism that moves comprises and moves the material sucker, moves material cylinder and move the material drive unit, moves the material sucker and is positioned at the top near the conveying mechanism port of export, moves the material cylinder and connects the said material sucker that moves, and moves the material drive unit and connects the said material cylinder that moves.
Said packaging by hot pressing mechanism comprises the strap spool that is used to adorn the coil packing band, be used to adorn the hot pressing cylinder that film spool, hot pressing belt, thermal head, the driving thermal head of volume film move up and down, and driving wheel; Film spool and strap spool lay respectively at the both sides up and down of hot pressing belt, and thermal head is positioned at the top of hot pressing belt, and the hot pressing cylinder connects said thermal head, and driving wheel drives and connects said hot pressing belt, and the rewinding dish is positioned at the side near the hot pressing belt port of export.
Said first tray drive, material loading drive the rivets nut drive, charging drive unit and move the material drive unit and be the structure that servomotor drives transmission mechanism; Said printing drive unit comprises drive motors, synchronizing wheel and belt, and drive motors connects said synchronizing wheel, and synchronizing wheel drives and connects said belt.
The utility model beneficial effect is: the said slab numerical control of the utility model low speed uncoiling smoothing shear line; It comprises by PLC digital control system control and the uncoiler that sets gradually from left to right, evener, trimmer, plate shearing machine, punching make-up machine, conveyer, drive the rivets automatically nut shaping bat printing all-in-one and automatic-packaging; Can accomplish operations such as in process of production uncoiling of metal cover board, leveling, deburring, shear, punching, feeding, the nut of driveing the rivets, shaping, bat printing, encapsulation automatically; Can effectively improve automaticity, production efficiency and production capacity, realize purpose multi-functional, High-efficient Production.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model.
Accompanying drawing 2 is structural representations of the nut shaping bat printing all-in-one of driveing the rivets automatically of the utility model.
Accompanying drawing 3 is partial structurtes sketch mapes of the nut shaping bat printing all-in-one of driveing the rivets automatically of the utility model.
Accompanying drawing 4 is vertical views of the nut shaping bat printing all-in-one of driveing the rivets automatically of the utility model.
Accompanying drawing 5 is structural representations of the automatic-packaging of the utility model.
Accompanying drawing 6 is main sketch mapes of the automatic-packaging of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in Figure 1; The described slab numerical control of the utility model low speed uncoiling smoothing shear line, it comprises by the control of PLC digital control system and the uncoiler 100 that sets gradually from left to right, evener 101, trimmer 102, plate shearing machine 103, punching make-up machine 104, conveyer 105, drive the rivets automatically nut shaping bat printing all-in-one 106 and automatic-packaging 107; This production line is through the control of PLC digital control system, and information such as the size of sheet material, shearing quantity and speed are input in the PLC digital control system through the man-machine setting of touch-screen; Uncoiling by uncoiler 100 realization sheet materials is carried, and 101 pairs of sheet materials of evener flatten processing, and 102 pairs of sheet materials of trimmer carry out deburring to be handled; 103 pairs of sheet materials of plate shearing machine carry out shear treatment; 104 pairs of sheet materials of punching make-up machine carry out punching and become metal cover board with forming processes, by conveyer 105 metal cover board are transported to the nut shaping bat printing all-in-one 106 of driveing the rivets automatically drive the rivets nut, shaping and printing treatment again, at last by automatic-packaging 107 encapsulation; Process the metal cover board finished product; It is simple to operate, can effectively improve automaticity, production efficiency and production capacity, realizes purpose multi-functional, High-efficient Production.
Like Fig. 2 to shown in Figure 4, the said nut shaping bat printing all-in-one 106 of driveing the rivets automatically comprises first frame 1, be arranged at first frame 1 first control panel 10, be used to carry riveting nut vibrating type conveyer 2, be used to adsorb riveting nut and with riveting nut pack into the material loading of metal cover board drive the rivets nut apparatus 3, be used to install metal cover board first pallet 11, be used to drive first pallet, 11 move left and right first tray drive 12, be used for to metal cover board carry out shaping apparatus for shaping 4, be used for printer device 5 that metal cover board is printed; Drive the rivets nut apparatus 3, apparatus for shaping 4, printer device 5 of said vibrating type conveyer 2, material loading is arranged at the rear side of first tray drive 12 successively from left to right.Wherein, said first tray drive 12 and the material loading nut drive 32 of driveing the rivets is the structure that servomotor drives transmission mechanism; Said printing drive unit 52 comprises drive motors, synchronizing wheel and belt, and drive motors connects said synchronizing wheel, and synchronizing wheel drive to connect said belt, and that these drive units have is simple in structure, function-stable, precision advantage of higher.
Like Fig. 5 and shown in Figure 6; Said automatic-packaging 107 comprises second frame 15, be arranged at second control panel 16 of second frame 15, some second pallets 17 that are used to install metal cover board, the feed mechanism 61, the conveying mechanism 6 that is used for the transferring metal cover plate that are used to second pallet 17 is moved up and down, be used to adsorb metal cover board and with metal cover board deliver to conveying mechanism 6 charge mechanism 7, be used for packaging by hot pressing mechanism 9 that autoclave package band 97 and film 93 encapsulate metal cover board, be used for metal cover board is moved material sucking disc mechanism 8 and rewinding dish 90 from what conveying mechanism 6 ports of export were adsorbed to packaging by hot pressing mechanism 9 arrival ends; Said feed mechanism 61 is positioned at the side near conveying mechanism 6 arrival ends, and charge mechanism 7 is positioned at feed mechanism 61 sides, moves material sucking disc mechanism 8 and is positioned at the side near conveying mechanism 6 ports of export, and rewinding dish 90 is positioned at the side near packaging by hot pressing mechanism 9 ports of export.Wherein, said charging drive unit 72 with move material drive unit 82 and be the structure that servomotor drives transmission mechanism, that these drive units have is simple in structure, function-stable, precision advantage of higher.
As preferred embodiment; Said vibrating type conveyer 2 comprises spiral vibrating dish 20, orthoscopic vibration rail 21 and vibrator; The port of export of spiral vibrating dish 20 connects the arrival end of orthoscopic vibration rail 21; Vibrator is arranged at first frame, 1 inside, and vibrator connects said spiral vibrating dish 20 and orthoscopic vibration rail 21.During work; The vibrator vibration; Make spiral vibrating dish 20 and orthoscopic vibration rail 21 vibrate; The riveting nut of putting into spiral vibrating dish 20 in advance inserts the straight line rail of orthoscopic vibration rail 21 successively along with the spiral track of spiral vibrating dish 20, accomplish the feeding operation, has simple in structure, advantage efficiently.
As preferred embodiment, the said material loading nut apparatus 3 of driveing the rivets comprises and draws cap absorption rifle 30, is used to drive the absorption cylinder 31 that draws cap absorption rifle 30 to move up and down, is used to drive the material loading that draws cap absorption rifle 30 the to move forward and backward nut drive 32 of driveing the rivets; Said port of export top of drawing cap absorption rifle 30 to be positioned at orthoscopic vibration rail 21 draws cap absorption rifle 30 to be connected with absorption cylinder 31, the material loading said absorption cylinder 31 of nut drive 32 driving connections of driveing the rivets.During work, drive the rivets nut drive 32 of material loading drives the port of export top of drawing cap absorption rifle 30 to move to orthoscopic vibration rail 21, adsorbs cylinder 31 actions then; Make and draw cap absorption rifle 30 to descend and the absorption riveting nut; Behind the absorption riveting nut, absorption cylinder 31 drives and draws cap absorption rifle 30 to rise, simultaneously; Drive the rivets nut drive 32 of material loading drives and draws cap absorption rifle 30 to move to first pallet, 11 tops; Be placed on metal cover board in advance in first pallet 11,31 actions of absorption cylinder make and draw 30 declines of cap absorption rifle and riveting nut is assembled to metal cover board; The material loading nut apparatus 3 of driveing the rivets resets and repeats above-mentioned action then, so can continuously accomplish the nut operation of driveing the rivets.Further, said cap absorption rifle 30 Nut-setting guns for band elastic construction and adsorption structure that draw in the nut process of driveing the rivets, but draw cap absorption rifle 30 Elastic Contact metal cover boards, avoid metal cover board and riveting nut are caused damage, improve the quality of products and yield rate.
As preferred embodiment, said apparatus for shaping 4 comprises pneumatic tong 40, and is used to drive the shaping cylinder 41 that pneumatic tong 40 moves up and down; Said pneumatic tong 40 is positioned at the top of first pallet 11, and shaping cylinder 41 connects said pneumatic tong 40.Because in process of production, metal cover board may produce distortion, therefore need carry out shaping, during work; After the metal cover board of first pallet 11 had all been adorned riveting nut, 12 actions of first tray drive drove first pallet 11 and move to pneumatic tong 40 belows; 41 actions of shaping cylinder drive pneumatic tong 40 and descend, and 40 pairs of metal cover boards of pneumatic tong carry out shaping; With product folder just, accomplish trimming, having simple in structure, advantage efficiently.
As preferred embodiment, said printer device 5 comprises rubber print head 50, be used to drive print head cylinder 51 that rubber print head 50 moves up and down, be used to drive the printing drive unit 52 that rubber print head 50 moves forward and backward; Said rubber print head 50 is positioned at the top of first pallet 11, and print head cylinder 51 connects said rubber print head 50, and printing drive unit 52 connects said print head cylinder 51.During work, after the metal cover board of first pallet 11 is all accomplished trimming, 12 actions of first tray drive; Drive first pallet 11 and move to rubber print head 50 belows, 51 actions of print head cylinder drive rubber print head 50 and descend; 50 pairs of metal cover boards of rubber print head print; After being completed for printing, printing drive unit 52 drives rubber print head 50 and resets, and so can realize the bat printing function.
As preferred embodiment; The described nut shaping bat printing all-in-one 106 of driveing the rivets automatically of the utility model also comprises the device for ink of scraping that is positioned at printer device 5 sides; This scrapes the steel plate 57 that device for ink comprises print cartridge 53, is carved with character pattern, and scraper 54, drives scraper upper and lower air cylinders 55 that scraper 54 moves up and down, drives cylinder 56 before and after the scraper that scraper 54 moves forward and backward; Cylinder 56 connects said scraper upper and lower air cylinders 55 before and after the said scraper, and scraper upper and lower air cylinders 55 connects said scraper 54, and scraper 54 is positioned at steel plate 57 tops, and steel plate 57 places in the print cartridge 53.During work, under the drive of scraper 54 cylinder 56 and scraper upper and lower air cylinders 55 before and after the scraper, the steel plates 57 in the print cartridge 53 are carried out wiping,, thereby the character pattern on the steel plate 57 is printed onto metal cover board so that 50 pairs of steel plates 57 of rubber print head impress.
As preferred embodiment; The described nut shaping bat printing all-in-one 106 of driveing the rivets automatically of the utility model also comprises the print head cleaning device that is positioned at printer device 5 sides; This print head cleaning device comprises cleaning cloth 58, cleaning cloth chuck 59, stationary fixture 48, and said cleaning cloth 58 is arranged at said cleaning cloth chuck 59, and stationary fixture 48 folders are established said cleaning cloth chuck 59; During work; Rubber print head 50 moves to cleaning cloth 58 tops, can use 58 pairs of rubber print heads 50 of cleaning cloth to clean, and makes follow-up printing more clear, complete.Also can change cleaning cloth 58, change very convenient quick through operation stationary fixture 48.Further; But said cleaning cloth chuck 59 move left and right ground rail is connected to said frame; And be provided with elastic device between cleaning cloth chuck 59 and the frame; When 50 times press contacts cleaning cloths 58 of rubber print head clean, but cleaning cloth chuck 59 elastic displacements are avoided rubber print head 50 is caused damage.
As preferred embodiment, said feed mechanism 61 comprises material loading cylinder 65 and stock shelf 63, and said material loading cylinder 65 connects stock shelf 63, and said some second pallets 17 are stacked in said stock shelf 63; As preferred embodiment, said stock shelf 63.During work, charge mechanism 7 is adsorbed to conveying mechanism 6 with metal cover board continuously, and material loading cylinder 65 drive stock shelfs 63 up move simultaneously, continues supply incessantly to guarantee metal cover board.
As preferred embodiment; Said automatic-packaging 107 also comprises cutting agency 62 and the refueling agency that is arranged at feed mechanism 61 sides; Said cutting agency 62 comprises blanking cylinder 66 and blanking rack 64; Said blanking cylinder 66 connects blanking rack 64, and said blanking rack 64 has stacked some second pallets 17; Said refueling agency comprises the sucker 67 that reloads, and drives the drive unit 68 that reloads that the sucker 67 that reloads moves between cutting agency 62 and feed mechanism 61.During work; On cutting agency 62, stack a plurality of second pallets 17 that are placed with metal cover board; After the metal cover board in second pallet 17 of feed mechanism 61 had been accomplished packaging process, drive unit 68 actions of reloading of refueling agency drove sucker 67 automatic second pallets 17 that cutting agency 62 is stacked that reload and are adsorbed onto feed mechanism 61; The cylinder of blanking simultaneously 66 drives blanking rack 64 and up moves, with the uninterrupted operation that guarantees to produce.
As preferred embodiment, said conveying mechanism 6 comprises the guide rail that directly shakes, and adopts the mode of vibration to carry out feeding, and is simple and reliable for structure.Certainly; Conveying mechanism 6 also can be carried motor to drive through belt conveyor and connected said rail groove for comprising by the structure of carrying motor, belt conveyor and rail groove to form, and through carrying the driven by motor belt conveyor rail groove is moved; Thereby completion feeding, structure are simple and reliable equally.
As preferred embodiment; Said charge mechanism 7 comprises charging sucker 70, charging cylinder 71 and charging drive unit 72; Charging sucker 70 is positioned at the top of conveying mechanism 6, and charging cylinder 71 connects said charging sucker 70, and charging drive unit 72 connects said charging cylinder 71.During work, the metal cover board on charging sucker 70 absorption second pallet 17, and under the action of charging cylinder 71 and charging drive unit 72, the metal cover board dress is delivered to conveying mechanism 6, simple and reliable for structure.Preferably, the quantity of said charging sucker 70 is ten, specifically can be decided according to the actual requirements.
As preferred embodiment; Said move the material sucking disc mechanism 8 comprise move the material sucker 82, move the material cylinder 81 and move the material drive unit 82; Move material sucker 82 and be positioned at top near conveying mechanism 6 ports of export; Move material cylinder 81 and connect the said material sucker 82 that moves, move material drive unit 82 and connect the said material cylinder 81 that moves.During work, move the metal cover board of material sucker 82 absorption conveying mechanisms 6 ports of export, and moving material cylinder 81 and moving under the action of expecting drive unit 82, metal cover board is transferred to packaging by hot pressing mechanism 9 arrival ends, so that it is successfully carry out subsequent processing, simple and reliable for structure.
As preferred embodiment; Said packaging by hot pressing mechanism 9 comprises the strap spool 94 that is used to adorn coil packing band 97, the film spool 92 that is used to adorn volume film 93, hot pressing belt 98, thermal head 95, drives the hot pressing cylinder 91 that thermal head 95 moves up and down, and driving wheel 96; Film spool 92 and strap spool 94 lay respectively at the both sides up and down of hot pressing belt 98; Thermal head 95 is positioned at the top of hot pressing belt 98; Hot pressing cylinder 91 connects said thermal head 95; Driving wheel 96 drives and connects said hot pressing belt 98, and rewinding dish 90 is positioned at the side near hot pressing belt 98 ports of export.During work, it is mobile with strap 97 applyings that driving wheel 96 drives film 93, after metal cover board is transferred to the arrival end of hot pressing belt 98; Continue to carry by thin hot pressing belt 98, and encased by film 93 and strap 97, be delivered to the hot pressing station after; Hot pressing cylinder 91 drives thermal head 95 and moves down; Film 93 and strap 97 are carried out hot-pressing processing, metal cover board is encapsulated in hot pressing all-in-one-piece film 93 and the strap 97, at last by rewinding dish 90 rolling products; Not only simple in structure, and reliable.
Above-mentioned slab numerical control low speed uncoiling smoothing shear line, its operation principle is following.
Under the control of PLC digital control system; Realize the uncoiling conveying of sheet material successively by uncoiler 100; 101 pairs of sheet materials of evener flatten processing, and 102 pairs of sheet materials of trimmer are repaiied to compile and handled, and 103 pairs of sheet materials of plate shearing machine carry out shear treatment; 104 pairs of sheet materials of punching make-up machine carry out punching and become metal cover board with forming processes; By conveyer 105 metal cover board is transported to the nut shaping bat printing all-in-one 106 of driveing the rivets automatically drive the rivets nut, shaping and printing treatment again, by automatic-packaging 107 encapsulation, processes the metal cover board finished product at last.
Wherein, When driveing the rivets 106 work of nut shaping bat printing all-in-one automatically; The vibrator vibration; Make spiral vibrating dish 20 and orthoscopic vibration rail 21 vibrate, the riveting nut of putting into spiral vibrating dish 20 in advance inserts the straight line rail of orthoscopic vibration rail 21 successively along with the spiral track of spiral vibrating dish 20, accomplish the feeding operation; Drive the rivets nut drive 32 of material loading drives the port of export top of drawing cap absorption rifle 30 to move to orthoscopic vibration rail 21, adsorbs cylinder 31 actions then, makes and draws cap absorption rifle 30 to descend and the absorption riveting nut; Behind the absorption riveting nut, absorption cylinder 31 drives and draws cap absorption rifle 30 to rise, simultaneously; Drive the rivets nut drive 32 of material loading drives and draws cap absorption rifle 30 to move to first pallet, 11 tops; Be placed on metal cover board in advance in first pallet 11,31 actions of absorption cylinder make and draw 30 declines of cap absorption rifle and riveting nut is assembled to metal cover board; The material loading nut apparatus 3 of driveing the rivets resets and repeats above-mentioned action then, so can continuously accomplish the nut operation of driveing the rivets; After the metal cover board of first pallet 11 has all been adorned riveting nut; 12 actions of first tray drive drive first pallet 11 and move to pneumatic tong 40 belows, 41 actions of shaping cylinder; Driving pneumatic tong 40 descends; 40 pairs of metal cover boards of pneumatic tong carry out shaping, with the product folder just, accomplish trimming; After the metal cover board of first pallet 11 was all accomplished trimming, 12 actions of first tray drive drove first pallet 11 and move to rubber print head 50 belows; 51 actions of print head cylinder; Drive rubber print head 50 and descend, 50 pairs of metal cover boards of rubber print head print, after being completed for printing; Printing drive unit 52 drives rubber print head 50 and resets, and so can realize the bat printing function.
The metal cover board of accomplishing feeding, the nut of driveing the rivets, shaping, bat printing operation is transported in second pallet 17 of feed mechanism 61 of automatic-packaging 107, and this course of conveying can adopt forms such as manipulator or conveyer belt to realize.Charge mechanism 7 is adsorbed to conveying mechanism 6 with metal cover board continuously, and material loading cylinder 65 drive stock shelfs 63 up move simultaneously, continues supply incessantly to guarantee metal cover board; Metal cover board on charging sucker 70 absorption second pallet 17, and under the action of charging cylinder 71 and charging drive unit 72, the metal cover board dress is delivered to conveying mechanism 6; Move the metal cover board of material sucker 82 absorption conveying mechanisms 6 ports of export, and moving material cylinder 81 and moving under the action of expecting drive unit 82, metal cover board is transferred to packaging by hot pressing mechanism 9 arrival ends; It is mobile with strap 97 applyings that driving wheel 96 drives film 93, after metal cover board is transferred to the arrival end of hot pressing belt 98, continued to carry by thin hot pressing belt 98; And encased by film 93 and strap 97; After being delivered to the hot pressing station, hot pressing cylinder 91 drives thermal head 95 and moves down, and film 93 and strap 97 are carried out hot-pressing processing; Metal cover board is encapsulated in hot pressing all-in-one-piece film 93 and the strap 97, at last by rewinding dish 90 rolling products.
In sum; The said slab numerical control of the utility model low speed uncoiling smoothing shear line can be accomplished operations such as in process of production uncoiling of metal cover board, leveling, deburring, shear, punching, feeding, the nut of driveing the rivets, shaping, bat printing, encapsulation automatically; Can effectively improve automaticity, production efficiency and production capacity; Realize purpose multi-functional, High-efficient Production, be highly suitable for the manufacturing of metallic articles such as metal cover board.
The above only is the preferred embodiments of the utility model, so all equivalences of doing according to the described structure of the utility model patent claim, characteristic and principle change or modify, includes in the utility model patent claim.

Claims (10)

1. slab numerical control low speed uncoiling smoothing shear line is characterized in that: it comprises by the control of PLC digital control system and the uncoiler (100) that sets gradually from left to right, evener (101), trimmer (102), plate shearing machine (103), punching make-up machine (104), conveyer (105), drive the rivets automatically nut shaping bat printing all-in-one (106) and automatic-packaging (107);
The said nut shaping bat printing all-in-one (106) of driveing the rivets automatically comprises first frame (1); Be arranged at first control panel (10) of first frame (1); Be used to carry the vibrating type conveyer (2) of riveting nut; Be used to adsorb riveting nut and with the riveting nut material loading of the metal cover board nut apparatus (3) of driveing the rivets of packing into; Be used to install first pallet (11) of metal cover board; Be used to drive first tray drive (12) of first pallet (11) move left and right; Be used for metal cover board is carried out the apparatus for shaping (4) of shaping; Be used for printer device (5) that metal cover board is printed; Drive the rivets nut apparatus (3), apparatus for shaping (4), printer device (5) of said vibrating type conveyer (2), material loading is arranged at the rear side of first tray drive (12) successively from left to right;
Said automatic-packaging (107) comprises second frame (15), be arranged at second control panel (16) of second frame (15), be used to install metal cover board some second pallets (17), the feed mechanism (61), the conveying mechanism (6) that is used for the transferring metal cover plate that are used to second pallet (17) is moved up and down, be used to adsorb metal cover board and with metal cover board deliver to conveying mechanism (6) charge mechanism (7), be used for packaging by hot pressing mechanism (9) that autoclave package band (97) and film (93) encapsulate metal cover board, be used for metal cover board is moved material sucking disc mechanism (8) and rewinding dish (90) from what conveying mechanism (6) port of export was adsorbed to packaging by hot pressing mechanism (9) arrival end; Said feed mechanism (61) is positioned at the side near conveying mechanism (6) arrival end; Charge mechanism (7) is positioned at feed mechanism (61) side; Move material sucking disc mechanism (8) and be positioned at the side near conveying mechanism (6) port of export, rewinding dish (90) is positioned at the side near packaging by hot pressing mechanism (9) port of export.
2. slab numerical control low speed uncoiling smoothing shear line according to claim 1; It is characterized in that: said vibrating type conveyer (2) comprises spiral vibrating dish (20), orthoscopic vibration rail (21) and vibrator; The port of export of spiral vibrating dish (20) connects the arrival end of orthoscopic vibration rail (21); Vibrator is arranged at first frame (1) inside, and vibrator connects said spiral vibrating dish (20) and orthoscopic vibration rail (21).
3. slab numerical control low speed uncoiling according to claim 2 smoothing shear line is characterized in that: the said material loading nut apparatus (3) of driveing the rivets comprises and draws cap absorption rifle (30), is used for driving the absorption cylinder (31) that draws cap absorption rifle (30) to move up and down, is used for driving the material loading that draws cap absorption rifle (30) the to move forward and backward nut drive (32) of driveing the rivets; Said port of export top of drawing cap absorption rifle (30) to be positioned at orthoscopic vibration rail (21); Draw cap absorption rifle (30) to be connected with absorption cylinder (31); The material loading nut drive (32) of driveing the rivets drive to connect said absorption cylinder (31), the said Nut-setting gun that draws cap absorption rifle (30) for band elastic construction and adsorption structure.
4. slab numerical control low speed uncoiling smoothing shear line according to claim 3, it is characterized in that: said apparatus for shaping (4) comprises pneumatic tong (40), and is used to drive the shaping cylinder (41) that pneumatic tong (40) moves up and down; Said pneumatic tong (40) is positioned at the top of first pallet (11), and shaping cylinder (41) connects said pneumatic tong (40).
5. slab numerical control low speed uncoiling according to claim 4 smoothing shear line is characterized in that: said printer device (5) comprises rubber print head (50), be used to drive print head cylinder (51) that rubber print head (50) moves up and down, be used to drive the printing drive unit (52) that rubber print head (50) moves forward and backward; Said rubber print head (50) is positioned at the top of first pallet (11), and print head cylinder (51) connects said rubber print head (50), and printing drive unit (52) connects said print head cylinder (51);
The said nut shaping bat printing all-in-one (106) of driveing the rivets automatically also comprises and is positioned at scraping device for ink and being positioned at the print head cleaning device of printer device (5) side of printer device (5) side; Saidly scrape the steel plate (57) that device for ink comprises print cartridge (53), is carved with character pattern, and scraper (54), drive scraper upper and lower air cylinders (55) that scraper (54) moves up and down, drive cylinder (56) before and after the scraper that scraper (54) moves forward and backward; Cylinder (56) connects said scraper upper and lower air cylinders (55) before and after the said scraper, and scraper upper and lower air cylinders (55) connects said scraper (54), and scraper (54) is positioned at steel plate (57) top, and steel plate (57) places in the print cartridge (53); Said print head cleaning device comprises cleaning cloth (58), cleaning cloth chuck (59), stationary fixture (48), and said cleaning cloth (58) is arranged at said cleaning cloth chuck (59), and stationary fixture (48) folder is established said cleaning cloth chuck (59); Cleaning cloth chuck (59) but move left and right ground rail is connected to said frame, and be provided with elastic device between cleaning cloth chuck (59) and the frame.
6. slab numerical control low speed uncoiling smoothing shear line according to claim 5; It is characterized in that: said feed mechanism (61) comprises material loading cylinder (65) and stock shelf (63); Said material loading cylinder (65) connects stock shelf (63), and said some second pallets (17) are stacked in said stock shelf (63);
Said automatic-packaging (107) comprises and also comprises cutting agency (62) and the refueling agency that is arranged at feed mechanism (61) side; Said cutting agency (62) comprises blanking cylinder (66) and blanking rack (64); Said blanking cylinder (66) connects blanking rack (64), and said blanking rack (64) has stacked some second pallets (17); Said refueling agency comprises the sucker that reloads (67), and drives the drive unit that reloads (68) that the sucker (67) that reloads moves between cutting agency (62) and feed mechanism (61).
7. slab numerical control low speed uncoiling smoothing shear line according to claim 6; It is characterized in that: said charge mechanism (7) comprises charging sucker (70), charging cylinder (71) and charging drive unit (72); Charging sucker (70) is positioned at the top of conveying mechanism (6); Charging cylinder (71) connects said charging sucker (70), and charging drive unit (72) connects said charging cylinder (71).
8. slab numerical control low speed uncoiling smoothing shear line according to claim 7; It is characterized in that: the said material sucking disc mechanism (8) that moves comprises and moves material sucker (82), moves material cylinder (81) and expect drive unit (82) with moving; Move material sucker (82) and be positioned at top near conveying mechanism (6) port of export; Move material cylinder (81) and connect the said material sucker (82) that moves, move material drive unit (82) and connect the said material cylinder (81) that moves.
9. slab numerical control low speed uncoiling smoothing shear line according to claim 8; It is characterized in that: said packaging by hot pressing mechanism (9) comprises the strap spool (94) that is used to adorn coil packing band (97), the film spool (92) that is used for dress volume film (93), hot pressing belt (98), thermal head (95), drives the hot pressing cylinder (91) that thermal head (95) moves up and down, and driving wheel (96); Film spool (92) and strap spool (94) lay respectively at the both sides up and down of hot pressing belt (98); Thermal head (95) is positioned at the top of hot pressing belt (98); Hot pressing cylinder (91) connects said thermal head (95); Driving wheel (96) drives and connects said hot pressing belt (98), and rewinding dish (90) is positioned at the side near hot pressing belt (98) port of export.
10. slab numerical control low speed uncoiling according to claim 9 smoothing shear line is characterized in that: said first tray drive (12), material loading drive the rivets nut drive (32), charging drive unit (72) and move the structure that material drive unit (82) is servomotor drive transmission mechanism; Said printing drive unit (52) comprises drive motors, synchronizing wheel and belt, and drive motors connects said synchronizing wheel, and synchronizing wheel drives and connects said belt.
CN 201220227243 2012-05-21 2012-05-21 Numerical-control low-speed uncoiling leveling shear line of thick plate Withdrawn - After Issue CN202607232U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102649230A (en) * 2012-05-21 2012-08-29 东莞市金铮自动冲压设备有限公司 Thick plate numerical control low-speed uncoiling and leveling shearing line
CN103753122A (en) * 2013-12-18 2014-04-30 武汉中航精冲技术有限公司 Automotive engine front end cover processing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102649230A (en) * 2012-05-21 2012-08-29 东莞市金铮自动冲压设备有限公司 Thick plate numerical control low-speed uncoiling and leveling shearing line
CN103753122A (en) * 2013-12-18 2014-04-30 武汉中航精冲技术有限公司 Automotive engine front end cover processing method
CN103753122B (en) * 2013-12-18 2016-03-30 武汉中航精冲技术有限公司 The processing method of automotive engine front end cover

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