A kind of metal halide lamp electric arc tube froths and runs in the tracheae linkage system
Technical field
The utility model relates to the electric arc tube production unit, and particularly a kind of metal halide lamp electric arc tube froths and runs in the tracheae linkage system.
Background technology
In the production process of electric arc tube, one of them step is electric arc tube to be heated to make its temperature rise to a very high value and generate ball steep, and then vapor pipe is fused on the ball bubble.In the production process of electric arc tube; Electric arc tube heated to froth be to be accomplished by the equipment that froths; And be fused to vapor pipe on the ball bubble is to be undertaken by another tracheae equipment that runs in, and the existing equipment that froths has been realized automated operation by PLC control with the tracheae equipment that runs in, but two equipment are independent mutually; To collect and be placed into the hopper place of tracheae equipment of running in through the bulb of electric arc tube that the workman froths completion, carry out welding.The Automation of Manufacturing Process degree of the electric arc tube that the use aforesaid method carries out is low, and production efficiency is low.
The utility model content
In order to overcome the deficiency of prior art, the purpose of the utility model is to provide a kind of metal halide lamp electric arc tube to froth and the tracheae linkage system that runs in, and improves the Automation of Manufacturing Process degree of metal halide lamp electric arc tube, enhances productivity.
The utility model solves the technical scheme that its technical problem adopted:
A kind of metal halide lamp electric arc tube froths and runs in the tracheae linkage system; Comprise frame; Frame is provided with and is used for the tracheae equipment that runs in that heating makes it generate the equipment that froths of ball bubble and be used for vapor pipe is fused to electric arc tube ball bubble to electric arc tube; Said frame is provided with puma manipulator above the equipment of frothing and the tracheae equipment that runs in, said puma manipulator is linked up with the tracheae equipment that runs in by the time variable control action equipment that will froth.
As the further improvement of technique scheme, said puma manipulator is linked up with the tracheae equipment that runs in by the time variable control action equipment that will froth of PLC or micro-chip.
Further improvement as technique scheme; Said puma manipulator comprises the back up pad that is arranged on the equipment of frothing and the tracheae equipment top of running in; Back up pad is fixed on the frame through anchor, and said back up pad below is provided with transmission shaft, is movably installed with slide block on the transmission shaft; Be fixed with the upper and lower displacement cylinder on the said slide block, said upper and lower displacement cylinder is provided with the clip assembly that is used to clamp electric arc tube.Further, said clip assembly comprises jig arm and the clamping cylinder that drives the jig arm action.Upper and lower displacement air cylinder driven clip assembly moves up and down the extracting electric arc tube, clamps the air cylinder driven jig arm and clamps electric arc tube, and whole process is operated by mechanical manipulator automatically, enhances productivity.
Further improvement as technique scheme; Said back up pad is provided with motor; Also be provided with on the said back up pad by motor-driven synchronizing wheel and the follow-up pulley that cooperates with synchronizing wheel; Said synchronizing wheel and follow-up pulley are separately positioned on the two ends of transmission shaft, and travelling belt is arranged on synchronizing wheel and the follow-up pulley around the home, and said travelling belt is fixed on the slide block.Synchronizing wheel, follow-up pulley and travelling belt are formed transmission system, and motor moves along transmission shaft through the transmission system drives slide block, make slide block drive clip assembly and travel to and fro between the equipment of frothing and run between the tracheae equipment robotization and continuity that assurance is produced.
Further improvement as technique scheme; Also be provided with the position transducer that is used to respond to the slide position on the said back up pad; When slide block arrives the worktable top of the froth equipment or the tracheae equipment that runs in; Position transducer is sensed the position of slide block and is sent signal, and the control slide block stopped after micro-chip received signal, and carried out next step operation.
As the further improvement of technique scheme, said one or two s' the equipment that froths links up through the puma manipulator and the tracheae equipment that runs in.
The beneficial effect of the utility model is: the metal halide lamp electric arc tube of the utility model froths and the tracheae linkage system that runs in will froth, and equipment links up with the tracheae equipment that runs in; Electric arc tube is after completion froths; Grasp electric arc tube and be placed on the welding of carrying out vapor pipe on the worktable of the tracheae equipment that runs in by the time variable control puma manipulator; This process does not need people's manual manipulation by time variable control.The contrast traditional device, the design's advantage is to make the Automation of Manufacturing Process degree of electric arc tube higher, faster production efficient reduces workman's labor capacity, has the better market competitiveness.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the structural representation of the utility model embodiment 1;
Fig. 2 is the enlarged diagram at A place among Fig. 1;
Fig. 3 is the structural representation of the utility model embodiment 2;
Fig. 4 is the structural representation of the utility model embodiment 3.
Drawing reference numeral explanation: 1, frame, 2, the equipment that froths, 3, the tracheae equipment that runs in, 4, puma manipulator, 40, back up pad; 41, anchor, 42, transmission shaft, 43, slide block, 44, the upper and lower displacement cylinder; 45, clip assembly, 46, motor, 47, synchronizing wheel, 48, follow-up pulley.
Embodiment
With reference to Fig. 1, Fig. 2, the embodiment 1 that the utility model provides, a kind of metal halide lamp electric arc tube froths and runs in the tracheae linkage system; Comprise frame 1; Frame 1 is provided with and is used for electric arc tube is heated the equipment that froths 2 and the tracheae equipment 3 that runs in that is used for vapor pipe is fused to electric arc tube ball bubble that makes its generation ball bubble, and said frame 1 is provided with puma manipulator 4 above the equipment of frothing 2 and the tracheae equipment 3 that runs in, and said puma manipulator 4 comprises back up pad 40; Back up pad 40 is fixed on the frame 1 through anchor 41; Said back up pad 40 belows are provided with transmission shaft 42, are movably installed with slide block 43 on the transmission shaft 42, are fixed with upper and lower displacement cylinder 44 on the said slide block 43; Said upper and lower displacement cylinder 44 is provided with the clip assembly 45 that is used to clamp electric arc tube, and clip assembly 45 comprises jig arm and the clamping cylinder that drives the jig arm action; Also be provided with motor 46 on the back up pad 40; Said back up pad 40 is provided with synchronizing wheel 47 that is driven by motor 46 and the follow-up pulley 48 that cooperates with synchronizing wheel 47; Said synchronizing wheel 47 and follow-up pulley 48 are separately positioned on the two ends of transmission shaft 42; On synchronizing wheel 47 and the follow-up pulley 48 travelling belt is arranged around the home, said travelling belt is fixed on the slide block 43.Synchronizing wheel 47, follow-up pulley 48 and travelling belt are formed transmission system, and motor 46 moves along transmission shaft 42 through transmission system drives slide block 43, make slide block 43 drive clip assemblies 45 and travel to and fro between the equipment of frothing 2 and run between the tracheae equipment 3.Also be provided with the position transducer that is used to respond to slide block 43 positions on the said back up pad 40, position transducer preferably is provided with 2, is respectively applied for the top that monitoring intelligent mechanical manipulator 4 arrives froth equipment 2, the tracheae equipment 3 that runs in.
The working process of this device is: puma manipulator 4 is still on the back up pad 40 during beginning, is positioned at the middle part of transmission shaft 42; Electric arc tube to be processed is placed on the elevating hopper place of the equipment of frothing 2, the equipment 2 that froths by its inner time variable control to the electric arc tube operation that froths; After the completion that froths, program controlled motor 46 driving sliding block 43 are shifted to the equipment of frothing 2; When puma manipulator 4 arrives the worktable top of the equipment 2 that froths; Position transducer is sensed signal; Slide block 43 stops to move, and 44 actions of upper and lower displacement cylinder drive clip assembly 45 and descend; Clamp the air cylinder driven jig arm and grasp the electric arc tube that completion froths, upper and lower displacement cylinder 44 drives extracting then has the clip assembly 45 of electric arc tube to rise; Program controlled motor 46 starts, and slide block 43 is moved to the tracheae equipment 3 that runs in along transmission shaft 42; After puma manipulator 4 arrives the worktable top of the tracheae equipment 3 that runs in; Position transducer is sensed signal, and slide block 43 stops to move, and upper and lower displacement cylinder 44 drives the worktable top that clip assembly 45 drops to the tracheae equipment 3 that runs in; Electric arc tube is decontroled in clip assembly 45 actions; Puma manipulator 4 is got back to the middle part of transmission shaft 42 under the control of program, accomplish the single job process, waits for identical operations process next time.
Froth work period of equipment 2 work period of tracheae equipment 3 will lack owing to run in; Usually the tracheae equipment 3 that runs in is accomplished two work periods, and the equipment 2 that froths is just accomplished a work period, therefore; With reference to Fig. 3, Fig. 4; Embodiment that the utility model provides 2 and embodiment 3 couple together through the puma manipulator 4 usefulness time variable control equipment that froths 2 and tracheae equipment 3 that runs in two electric arc tubes, and two electric arc tubes equipment 2 that froths is worked sequentially; The time that froths and accomplish to stagger, the difference of embodiment 2 and embodiment 3 is the position relation of the equipment of frothing 2 and the tracheae equipment 3 that runs in.A work period of the linkage system of embodiment 2 and embodiment 3 comprises that the equipment that froths 2 of two electric arc tubes is accomplished respectively and once froths and run in twice adapter of tracheae equipment 3 completion.
The working process of the equipment of embodiment 2 and embodiment 3 is: puma manipulator 4 is still on the back up pad 40 during beginning, is positioned at the middle part of transmission shaft 42; Electric arc tube to be processed is placed on the elevating hopper place of the equipment of frothing 2, two equipment 2 that froths by its inner time variable control sequentially to the electric arc tube operation that froths; After the equipment of frothing of working in the ban frothed and accomplishes, program controlled motor 46 driving sliding block 43 were shifted to the equipment that froths 2 of work earlier; When puma manipulator 4 arrives the worktable top of the equipment that froths 2 of working earlier; Position transducer is sensed signal; Slide block 43 stops to move, and 44 actions of upper and lower displacement cylinder drive clip assembly 45 and descend; Clamp the air cylinder driven jig arm and grasp the electric arc tube that completion froths, upper and lower displacement cylinder 44 drives extracting then has the clip assembly 45 of electric arc tube to rise; Program controlled motor 46 starts, and slide block 43 is moved to the tracheae equipment 3 that runs in along transmission shaft 42; After puma manipulator 4 arrives the worktable top of the tracheae equipment 3 that runs in; Position transducer is sensed signal; Slide block 43 stops to move; Upper and lower displacement cylinder 44 drives the worktable top that clip assembly 45 drops to the tracheae equipment 3 that runs in, and electric arc tube is decontroled in clip assembly 45 actions, and puma manipulator 4 is got back to the middle part of transmission shaft 42 under the control of program; When after the equipment of frothing of work froth accomplish after, program controlled motor 46 driving sliding block 43 are shifted to the equipment that froths 2 of back work; When puma manipulator 4 arrives the worktable top of the equipment that froths 2 of working the back; Position transducer is sensed signal; Slide block 43 stops to move, and 44 actions of upper and lower displacement cylinder drive clip assembly 45 and descend; Clamp the air cylinder driven jig arm and grasp the electric arc tube that completion froths, upper and lower displacement cylinder 44 drives extracting then has the clip assembly 45 of electric arc tube to rise; Program controlled motor 46 starts, and slide block 43 is moved to the tracheae equipment 3 that runs in along transmission shaft 42; After puma manipulator 4 arrives the worktable top of the tracheae equipment 3 that runs in; Position transducer is sensed signal, and slide block 43 stops to move, and upper and lower displacement cylinder 44 drives the worktable top that clip assembly 45 drops to the tracheae equipment 3 that runs in; Electric arc tube is decontroled in clip assembly 45 actions; Puma manipulator 4 is got back to the middle part of transmission shaft 42 under the control of program, accomplish the operating process of one-period, waits for next cycle identical operations process.
The metal halide lamp electric arc tube of the utility model froths and the tracheae linkage system that runs in will froth, and equipment 2 links up with the tracheae equipment 3 that runs in; Electric arc tube is after completion froths; Grasp electric arc tubes and be placed on the welding of carrying out vapor pipe on the worktable of the tracheae equipment 3 that runs in by time variable control puma manipulator 4; This process does not need people's manual manipulation by time variable control.The contrast traditional device, the design's advantage is to make the Automation of Manufacturing Process degree of electric arc tube higher, enhances productivity, and reduces workman's labor capacity, has the better market competitiveness.
The above is merely the preferential embodiment of the utility model, as long as realize that with basic identical means the technical scheme of the utility model purpose all belongs within the protection domain of the utility model.