CN202555831U - Full automatic lathe for inner circle and outer circle of commutator - Google Patents

Abstract

The utility model provides a full automatic lathe for an inner circle and an outer circle of a commutator, the transportation of the commutator, the machining of the inner circle and the outer circle, and the detection of the inner circle and the outer circle are automatically completed by a mechanical apparatus, thus, the accuracy of the apparatus operation is improved, the machining error of the commutator because of manual operation is reduced, and the product quality is ensured, moreover, the mechanical apparatus automatically machines the commutator to prevent the surface from being damaged because of the turnover of the commutator while the commutator is machined during the operations, the machining of the inner diameter and the outer diameter of the commutator can be completed on one apparatus, thereby saving machining time, improving the work efficiency, and facilitating the improvement of the production benefits.

Description

A kind of commutator inside and outside circle full-automatic lathe

Technical field

The utility model relates to the production equipment technical field of commutator, particularly a kind of commutator inside and outside circle full-automatic lathe.

Background technology

At present, in the commutator industry, the processing of the inside and outside circle of commutator is an important procedure in the commutator production technology.Whether up-to-standard to commutator inside and outside circle processing directly has influence on the quality of final finished.

Because the processing of the inside and outside circle of commutator is difficulty relatively, does not also have a kind of fully-automatic equipment at present, is exclusively used in the inside and outside circle of processing commutator.In traditional mode of production; All be to be main, the inside and outside circle of commutator processed that inevitably commutator need pass through different equipment in this engineering through several operations with the manually-operated plant equipment; Different techniques workman; Because these process equipments are mainly through manual operation, the error of converted products is also just relatively large, causes the quality of product to be difficult for guaranteeing; And the manually-operated process equipment, middle consuming time longer, the situation of being detained appears in product easily, and the efficient of production can not get guaranteeing, finally influences productivity effect.

Therefore, a kind of commutator inside and outside circle full-automatic lathe is provided, accomplishes processing automatically, improve the quality of product, practice thrift process time, become those skilled in the art's problem demanding prompt solution the commutator inside and outside circle through plant equipment.

The utility model content

In view of this, the utility model provides a kind of commutator inside and outside circle full-automatic lathe, accomplishes the processing to the commutator inside and outside circle automatically through plant equipment, improves the quality of product, practices thrift process time.

The commutator inside and outside circle full-automatic lathe that the utility model provides comprises:

Base;

Be installed on said base sidepiece, the also automatic feeding system elevator of output reverser is used to sort;

Be arranged on the said base, and be positioned at the track below of automatic feeding system elevator, be used to carry the station turnover transport of commutator;

Riser, said riser vertically are installed on the said base of said station turnover transport one side, and the contacted position of said riser and base has through hole, and said riser and said station turnover transport parallel setting;

Internal diameter processing charging/discharging device, said internal diameter processing charging/discharging device is installed on the said base of said through hole below;

Be installed on the said riser, be used to locate the internal diameter processing positioning clamping device of processing the commutator of charging/discharging device institute gripping by said internal diameter, be positioned at said internal diameter and process the internal diameter processing feed arrangement on the said base of positioning clamping device below;

Be installed on said station turnover transport opposite side, align, be used to detect the internal diameter checkout gear of commutator internal diameter with said internal diameter processing charging/discharging device;

Be arranged at the external diameter processing charging/discharging device on the said base plate of said through hole below, said external diameter processing charging/discharging device is used for the commutator after the processing of gripping internal diameter from the said station turnover transport;

Be used to locate the external diameter processing positioning clamping device of being processed the commutator of charging/discharging device institute gripping by said external diameter, said external diameter processing positioning clamping device is arranged on the said riser;

External diameter processing feed arrangement, said external diameter processing feed arrangement are arranged on the base plate of said external diameter processing positioning clamping device below;

Be arranged at said internal diameter checkout gear one side, align, be used to detect the external diameter checkout gear of commutator brush track diameter with said external diameter processing charging/discharging device.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said automatic feeding system elevator comprises:

Be fixed in the underframe on the said base;

Being inclined upwardly is installed on the cant board on the said underframe, and the two ends of said cant board are separately installed with first sprocket wheel and second sprocket wheel;

The reducing motor that is connected with said second sprocket wheel;

Be installed on the chain on said first sprocket wheel and second sprocket wheel, be equipped with arc groove on each chain link of said chain;

Be arranged at the loading hopper of the top of said cant board, said loading hopper is near an end of said first sprocket wheel;

Be arranged at the said second sprocket wheel place, and the discharging track that matches with said chain;

Be arranged on the said discharging track across riser;

Be installed on and saidly have through hole across gear in the riser and the tooth bar that matches with said gear on the said gear, through hole both sides end face is with equal across riser two side planes;

Be arranged on saidly across first cylinder on the riser, second cylinder and the 3rd cylinder, said the 3rd cylinder links to each other with said tooth bar;

Link to each other with said second cylinder, be used to block the baffle plate of said through hole;

The sensor that is connected with said first cylinder;

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said station turnover transport comprises:

Be fixed in the limit frame on the base, frame two ends, said limit are equipped with rotating shaft;

Be set in the conveyer belt in the said rotating shaft;

Be installed on the block on the frame of said limit, said internal diameter processing charging/discharging device below and be installed on the baffle plate on the frame of said limit, said external diameter processing charging/discharging device below;

Reducing motor, said reducing motor are installed on the frame of said limit, and the turning cylinder of said reducing motor links to each other with said rotating shaft.

Be installed on the frame of said limit, be in first adjustable track and second adjustable track of the top of said conveyer belt;

Be installed on first on the frame of said limit and stop that cylinder and second stops cylinder; Said first stops that the cylinder rod of cylinder slidably is arranged on said first adjustable track, and said second stops that the cylinder rod of cylinder slidably is arranged on said second adjustable track;

Said block is positioned at place, the said first adjustable track exit position, and said baffle plate is positioned at second and stops on said second adjustable track at cylinder rear.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said internal diameter processing charging/discharging device comprises:

Be installed on the horizontal base on the said base, said horizontal base top slidably is provided with the sliding assembly of the first accurate straight line;

Be installed on first servomotor of said first horizontal base, one end, said first servomotor is connected with first ball-screw;

Be installed on the horizontal sliding pallet of the sliding assembly of said first accurate straight line top, said horizontal sliding pallet also is connected with first ball-screw;

Be fixed on the said first horizontal sliding pallet, and away from the vertical base of said first servomotor, one end, said dorsad first servomotor of said vertical base one side, vertical direction slidably is equipped with the sliding assembly of the second accurate straight line;

Be installed on second servomotor of said vertical base upper end, said second servomotor is connected with second ball-screw;

Be installed on the vertical sliding pallet of the sliding assembly of said second accurate straight line top, said vertical sliding pallet also is connected with second ball-screw;

Pedestal, said pedestal are horizontally placed on the said vertical sliding pallet, the rotatable rotating shaft that is equipped with on the end of said pedestal, and the other end is equipped with rotary cylinder, and the rotating shaft of said rotary cylinder links to each other with an end of said rotating shaft;

Be installed on the gas pawl on the said rotating shaft other end, per two said gas pawls on said rotating shaft in pairs to installation.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said internal diameter processing positioning clamping device comprises:

Be fixed in the high-speed electric main shaft on the said riser, the rotating shaft of said high-speed electric main shaft is rotatable;

Be installed on said high-speed electric main shaft upper end, and the hydraulic rotating cylinder that is connected with the rotating shaft of said high-speed electric main shaft one end of rotating shaft;

Be installed on the collet in the rotating shaft of the said high-speed electric main shaft other end.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said internal diameter processing feed arrangement comprises:

Be installed on said internal diameter and process the horizontal base on the base of positioning clamping device below; Slidably be arranged at the sliding assembly of the 3rd accurate straight line of said horizontal base below; The sliding assembly of the said the 3rd accurate straight line is provided with horizontal sliding pallet; Said horizontal sliding pallet also links to each other with the 3rd ball-screw, and the end of said horizontal sliding pallet is equipped with cutter holder, and said cutter holder vertical direction is equipped with the internal diameter lathe tool;

Be installed on the 3rd servomotor of said horizontal base end, said the 3rd servomotor is connected with the 3rd ball-screw;

Vertically be installed on the vertical sliding pallet on the said horizontal base, towards a side of said internal diameter lathe tool, the sliding assembly of the 4th accurate straight line be installed slidably on the said vertical sliding pallet;

Be installed on the 4th servomotor of said vertical sliding pallet upper end, said the 4th servomotor is connected with the 4th ball screw;

Vertical base, said vertical base one side are installed on the sliding assembly of the said the 4th accurate straight line, and opposite side is installed on the said riser.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said internal diameter checkout gear comprises:

Be installed on the horizontal base on the said station turnover transport opposite side base, the end of said horizontal base is equipped with the 5th servomotor, and said the 5th servomotor is connected with the 5th ball screw and connects;

Be arranged at the sliding assembly of the 5th accurate straight line of said horizontal base upper surface, the horizontal slip grillage on the sliding assembly of the said the 5th accurate straight line, said horizontal slip grillage is connected with the 5th ball screw;

Slidably be arranged at the sliding assembly of the 6th accurate straight line on the said horizontal base; The sliding assembly of the said the 6th accurate straight line and the sliding assembly direction of motion of the said the 5th accurate straight line are perpendicular; On the sliding assembly of the said the 6th accurate straight line sliding pumping board is installed, is arranged at the commutator locating piece on the said sliding pumping board;

First power set that promote the sliding assembly of the said the 6th accurate straight line are installed on said the 5th horizontal base;

Vertically be installed on the vertical slip grillage on the said horizontal slip grillage;

Be arranged at a side of said dorsad the 5th ball screw of said vertical slip grillage, vertical direction slidably is equipped with the sliding assembly of the 7th accurate straight line, on the sliding assembly of the said the 7th accurate straight line sliding plate is installed;

Be positioned on the said vertical slip grillage, be used to drive second power set of the sliding assembly of the said the 7th accurate straight line;

Be installed on the internal diameter detector on the said sliding plate, the below of said internal diameter detector is equipped with the detection probe.

Preferably, in the all-round lathe of above-mentioned commutator inside and outside circle, said external diameter processing charging/discharging device comprises:

Be installed on the horizontal base on the base of said riser below, said horizontal base end is equipped with the 6th servomotor, and said the 6th servomotor is connected with the 6th ball-screw;

Slidably be installed on the sliding assembly of the 8th accurate straight line of said the 6th horizontal base upper surface, on the sliding assembly of the said the 8th accurate straight line horizontal sliding pallet be installed, said horizontal sliding pallet is connected with the 6th ball-screw;

Vertically be installed on the vertical base on the said horizontal sliding pallet, said vertical base and said the 8th ball-screw are perpendicular, and said vertical base upper end is equipped with the 7th servomotor, and said the 7th servomotor is connected with the 7th ball-screw;

The sliding assembly of the 9th accurate straight line; The sliding assembly of the said the 9th accurate straight line slidably is installed on the vertical base of said dorsad the 6th servomotor one side; On the sliding assembly of the said the 9th accurate straight line vertical sliding pallet is installed, said vertical sliding pallet is connected with the 7th ball-screw;

Level is installed on the square body seat of said vertical sliding pallet side, and said side's body seat one end is provided with rotary power unit, the rotatable rotating shaft that is equipped with of the other end, and an end of said rotating shaft is connected with the cylinder rod of said rotary power unit;

Be installed on the gas jaw of the said rotating shaft other end, said gas jaw aligned fashion.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said external diameter feed processing unit (plant) comprises:

Horizontal base, said horizontal base below slidably is equipped with the sliding assembly of the tenth accurate straight line, and the end of said horizontal base is equipped with the 8th servomotor, and said the 8th servomotor is connected with the 8th ball screw;

Horizontal sliding pallet on the sliding assembly of the said the tenth accurate straight line is installed; Said horizontal sliding pallet is connected with the 8th ball screw; Said horizontal sliding pallet is equipped with cutter holder away from the end of said the tenth servomotor, is positioned at said cutter holder top, is horizontally installed with the external diameter lathe tool;

Vertically be installed on the vertical sliding pallet on the said horizontal base; The upper end of said vertical sliding pallet is equipped with the 9th servomotor; Said the 9th servomotor is connected with the 9th ball-screw; A side of said dorsad the 9th servomotor on the said vertical sliding pallet slidably is equipped with the sliding assembly of the 11 accurate straight line, the sliding assembly of the said the 11 accurate straight line with;

One end is fixed on the said riser, and the other end is installed on the vertical base on the sliding assembly of the said the 11 accurate straight line.

Preferably, in above-mentioned commutator inside and outside circle full-automatic lathe, said external diameter processing positioning clamping device comprises:

Be installed on the high-speed electric main shaft on the said riser, said high-speed electric main shaft lower end is equipped with the location axle sleeve of location commutator;

Be fixed in the location pedestal on the said riser, pedestal upper end in said location is equipped with the location axostylus axostyle, and said location axostylus axostyle and said location axle sleeve align;

Be installed on the cylinder of pedestal bottom, said location, the cylinder rod of said cylinder links to each other with said location axostylus axostyle.

Preferably, at above-mentioned commutator inside and outside circle full-automatic lathe, said external diameter checkout gear comprises:

Be installed on the base of said internal diameter checkout gear one side, and with the base plate that said external diameter feed processing unit (plant) aligns, be installed on the promotion cylinder on the said base plate;

Slidably be installed on the sliding assembly of the 12 accurate straight line on the said base plate, the sliding assembly of the said the 12 accurate straight line links to each other with the cylinder rod of said promotion cylinder;

Be installed on the sliding pumping board on the sliding assembly of the said the 12 accurate straight line, on the said sliding pumping board locating piece that is used for fixing commutator be installed;

Be fixed in the riser on the said base plate, said riser is positioned at the both sides of said sliding pumping board, is fixed with upper head plate on the said riser, and the 3rd power set are installed on the said upper head plate;

An end that is positioned at said upper head plate below slidably is equipped with the sliding assembly of the 13 accurate straight line; The other end is equipped with fixed head; The sliding assembly of the said the 13 accurate straight line links to each other with said the 3rd power set, and the edge that said fixed head contacts with said locating piece is equipped with first contact block;

On the sliding assembly of the said the 13 accurate straight line slide plate is installed, said slide plate is equipped with the collision block and second contact block being positioned at said locating piece one side, and said collision block is positioned at the top of said second contact block;

Detector, said detector are installed on the said fixed head, and said detector is horizontally installed with telescopic test rod towards said locating piece one side, and said test rod and said collision block are in same horizontal plane.

The commutator inside and outside circle full-automatic lathe that the utility model provides, for the transportation of commutator, the processing of inside and outside circle; The detection that reaches inside and outside circle all is that plant equipment is accomplished automatically, has improved the accuracy of equipment operation, has reduced because the mismachining tolerance that manually-operated brings commutator; Guaranteed the quality of product, and, the full-automatic processing commutator of plant equipment adopted; Transfer its surface of damage the week when having avoided processing commutator in each operation, the interior external diameter process operation of commutator is accomplished on an equipment, practiced thrift process time; Improve the efficient of work, helped the raising of productivity effect.

Description of drawings

In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiment of the utility model, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.

The structural representation of the commutator inside and outside circle full-automatic lathe that Fig. 1 provides for the utility model embodiment;

The vertical view of the commutator inside and outside circle full-automatic lathe that Fig. 2 provides for the utility model embodiment;

The automatic feeding system elevator front view of the commutator inside and outside circle full-automatic lathe that Fig. 3-1 provides for the utility model embodiment;

The automatic feeding system elevator vertical view of the commutator inside and outside circle full-automatic lathe that Fig. 3-2 provides for the utility model embodiment;

Commutator tune structure chart in the automatic feeding system elevator of the commutator inside and outside circle full-automatic lathe that Fig. 3-3 provides for the utility model embodiment;

Special chain sketch map in the automatic feeding system elevator of the commutator inside and outside circle full-automatic lathe that Fig. 3-4 provides for the utility model embodiment;

The automatic feeder structural representation of the commutator inside and outside circle full-automatic lathe that Fig. 3-5 provides for the utility model embodiment;

The vertical view of the station turnover transport of the commutator inside and outside circle full-automatic lathe that Fig. 4-1 provides for the utility model embodiment;

The structural representation of the station turnover transport of the commutator inside and outside circle full-automatic lathe that Fig. 4-2 provides for the utility model embodiment;

Fig. 5-1 processes the charging/discharging device front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 5-2 processes the charging/discharging device vertical view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 5-3 processes the charging/discharging device side view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 5-4 processes the charging/discharging device structural representation for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 6-1 processes the feed arrangement front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 6-2 processes the feed arrangement structural representation for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

Fig. 7-1 processes the positioning clamping device front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides;

The structural representation of the internal diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Fig. 7-2 provides for the utility model embodiment;

The internal diameter checkout gear front view of the commutator inside and outside circle full-automatic lathe that Fig. 8-1 provides for the utility model embodiment;

The vertical view of the internal diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Fig. 8-2 provides for the utility model embodiment;

The structural representation of the internal diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Fig. 8-3 provides for utility model embodiment;

The front view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-1 provides for the utility model embodiment;

The vertical view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-2 provides for the utility model embodiment;

The side view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-3 provides for the utility model embodiment;

The structural representation of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-4 provides for the utility model embodiment;

The front view of the external diameter processing feed arrangement of the commutator inside and outside circle full-automatic lathe that Figure 10-1 provides for the utility model embodiment;

The structural representation of the external diameter processing feed arrangement of the commutator inside and outside circle full-automatic lathe that Figure 10-2 provides for the utility model embodiment;

The front view of the external diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Figure 11-1 provides for the utility model embodiment;

The structural representation of the external diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Figure 11-2 provides for the utility model embodiment;

The front view of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-1 provides for the utility model embodiment;

The vertical view of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-2 provides for the utility model embodiment;

The structural representation of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-3 provides for the utility model embodiment.

The specific embodiment

The commutator inside and outside circle full-automatic lathe that the utility model provides can be accomplished the processing to the commutator inside and outside circle automatically through plant equipment, has improved the quality of product, has practiced thrift process time.

To combine the accompanying drawing among the utility model embodiment below, the technical scheme among the utility model embodiment is carried out clear, complete description, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.

Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.

Please refer to Fig. 1 and Fig. 2, the structural representation of the commutator inside and outside circle full-automatic lathe that Fig. 1 provides for the utility model embodiment; The vertical view of the commutator inside and outside circle full-automatic lathe that Fig. 2 provides for the utility model embodiment.

The commutator inside and outside circle full-automatic lathe that the utility model provides comprises: base Y, riser X, automatic feeding system elevator A, station turnover transport B, internal diameter processing charging/discharging device C, internal diameter processing feed arrangement D, internal diameter processing positioning clamping device E, internal diameter checkout gear F, external diameter are processed charging/discharging device G, external diameter processing feed arrangement H, external diameter processing positioning clamping device I, external diameter checkout gear J and complete machine drive controlling operating system T.

In said apparatus, feeding system elevator A is installed on the sidepiece of base Y automatically, arranges good commutator for whole commutator inside and outside circle full-automatic lathe provides; Station turnover transport B is installed in base Y upper surface, and station turnover transport B is in the below of the glidepath of automatic feeding system elevator A, at the defeated commutator of subsequent handling transfer movement; Riser X vertical fixing is on base Y, and riser X is installed on the side of station turnover transport B, on riser X, has through hole.

Internal diameter processing positioning clamping device E and external diameter processing positioning clamping device I are installed on the riser X; Internal diameter processing feed arrangement D is fixed on the base Y of internal diameter processing positioning clamping device E below, and is in the through hole of riser X below; External diameter processing feed arrangement H is fixed on the base of external diameter processing positioning clamping device I below, and is in the through hole of riser X below; Internal diameter processing charging/discharging device C is installed in and can processes positioning clamping device E with internal diameter and match on the base of gripping commutator one side, is used for the commutator on the gripping station turnover transport B, and it is placed on the internal diameter processing positioning clamping device E; External diameter processing charging/discharging device G is installed in and can processes positioning clamping device I with external diameter and match on the base of gripping commutator one side, and it is used for the commutator after internal diameter machines on the station turnover transport B is transported to external diameter processing positioning clamping device I; Be installed on the station turnover transport B opposite side base, and process the internal diameter checkout gear F that charging/discharging device C aligns with internal diameter; Be in internal diameter checkout gear F one side, and process the external diameter checkout gear J that charging/discharging device G aligns with external diameter.

When the device that operation the utility model provides carries out work, commutator is placed among the automatic feeding system elevator A, after the arrangement of automatic feeding system elevator A, the correct commutator of outgoing position has enough to meet the need transport B to station.The position to the processing of commutator internal diameter of station turnover transport B transportation commutator, internal diameter is processed charging/discharging device C gripping commutator subsequently, and commutator is positioned on the internal diameter processing positioning clamping device E.After worker's positioning clamping device E clamps the commutator location; Can apply a speed to commutator, make its rotation, internal diameter processing feed arrangement D starts working then; Utilize lathe tool that the internal diameter of commutator is processed; After machining, internal diameter is processed feed arrangement D gripping commutator and it is transported on the internal diameter checkout gear F, by internal diameter checkout gear F the internal diameter of commutator is detected.

The qualified commutator of internal diameter detection can be processed charging/discharging device C by internal diameter and be placed on the station turnover transport B, be transported to external diameter Working position place, and underproof commutator will be continued processing.External diameter processing charging/discharging device G gripping internal diameter machines commutator, and commutator is transported to external diameter processing positioning clamping device I.External diameter processing positioning clamping device I can apply a speed to commutator after the commutator location is clamped, and makes the commutator rotation, and the feed arrangement of external diameter processing subsequently H starts working, and begins the external diameter processing to commutator.After machining; External diameter is processed charging/discharging device G commutator is transported to external diameter checkout gear J; J detects commutator brush track diameter by the external diameter checkout gear; The commutator that detects after qualified is transported away through station turnover transport B, continues processing for underproof commutator, till qualified.

The commutator inside and outside circle full-automatic lathe that the utility model provides, for the transportation of commutator, the processing of inside and outside circle; The detection that reaches inside and outside circle all is that plant equipment is accomplished automatically, has improved the accuracy of equipment operation, has reduced because the mismachining tolerance that manually-operated brings commutator; Guaranteed the quality of product, and, the full-automatic processing commutator of plant equipment adopted; Transfer its surface of damage the week when having avoided processing commutator in each operation, the interior external diameter process operation of commutator is accomplished on an equipment, practiced thrift process time; Improve the efficient of work, helped the raising of productivity effect.

Please refer to Fig. 3-1 to 3-5, the automatic feeding system elevator front view of the commutator inside and outside circle full-automatic lathe that Fig. 3-1 provides for the utility model embodiment; The automatic feeding system elevator vertical view of the commutator inside and outside circle full-automatic lathe that Fig. 3-2 provides for the utility model embodiment; Commutator tune structure chart in the automatic feeding system elevator of the commutator inside and outside circle full-automatic lathe that Fig. 3-3 provides for the utility model embodiment; Special chain sketch map in the automatic feeding system elevator of the commutator inside and outside circle full-automatic lathe that Fig. 3-4 provides for the utility model embodiment; The automatic feeder structural representation of the commutator inside and outside circle full-automatic lathe that Fig. 3-5 provides for the utility model embodiment.

The automatic feeding system elevator A that the utility model provides comprises:

Be fixed in the underframe on the said base Y;

Being inclined upwardly is installed on the cant board A4 on the said underframe, and the two ends of said cant board A4 are separately installed with first sprocket wheel and the second sprocket wheel A2;

The reducing motor A3 that is connected with the said second sprocket wheel A2;

Be installed on the chain A1 on said first sprocket wheel and the second sprocket wheel A2, be equipped with arc groove A15 on each chain link of said chain;

Be arranged at the loading hopper A5 of the top of said cant board A4, said loading hopper A5 is near an end of said first sprocket wheel;

Be arranged at the said second sprocket wheel place, and the discharging track A6 that matches with said chain A1;

Be arranged on the said discharging track A6 across riser A16;

Be installed on and saidly have through hole A10 across gear A in the riser A16 7 and the tooth bar A8 that matches with said gear A 7 on the said gear A 7, through hole A10 both sides end face is with equal across riser A16 two side planes;

Be arranged on saidly across the first cylinder A14 on the riser A16, the second cylinder A13 and the 3rd cylinder A12, said the 3rd cylinder A13 links to each other with said tooth bar A8;

Link to each other with the said second cylinder A13, be used to block the baffle plate A9 of said through hole A10;

The sensor A11 that is connected with the said first cylinder A14.

Commutator is positioned in the loading hopper A5; Second sprocket wheel is started working under reducing motor drives, and then drives the chain rotation, at this moment; The commutator that is positioned in the loading hopper can constantly contact with chain, places in the arc groove on the chain link plate and will be transferred out when what commutator just in time can lie low.In the discharging track gets into the through hole A10 across the gear A in the riser A16 7.The first cylinder A14 will promote sensor A11 sensing commutator position subsequently, if the commutator putting position is correct, complete machine drive controlling operating system T controls the second cylinder A13, baffle plate A9 is moved up, and then commutator is exported through the discharging track; If commutator position is incorrect; Complete machine drive controlling operating system T controls the 3rd cylinder A13; Drive tooth bar A8 motion, and then driven gear Rotate 180 °, complete machine drive controlling operating system T controls the second cylinder A13 subsequently; Baffle plate A9 is moved up, and then commutator is exported through the discharging track.

Please refer to Fig. 4-1 and 4-2, the vertical view of the station turnover transport of the commutator inside and outside circle full-automatic lathe that Fig. 4-1 provides for the utility model embodiment; The structural representation of the station turnover transport of the commutator inside and outside circle full-automatic lathe that Fig. 4-2 provides for the utility model embodiment.

The station turnover transport B that the utility model provides comprises:

Be fixed in the limit frame Z on the base Y, frame Z two ends, said limit are equipped with rotating shaft;

Be set in the conveyer belt B2 in the said rotating shaft;

Be installed on the block on the said internal diameter processing charging/discharging device C said limit frame Z in below and be installed on the baffle plate on the said external diameter processing charging/discharging device G said limit frame Z in below;

Reducing motor B1, said reducing motor B1 is installed on the frame of said limit, and the turning cylinder of said reducing motor B1 links to each other with said rotating shaft.

In order to guarantee that the conveying of commutator on station turnover transport B is accurate more and be convenient to control, the station that the utility model provides has enough to meet the need among the transport B and also comprises:

Be installed on the frame of said limit, be in the first adjustable track B5 and the second adjustable track B3 of the top of said conveyer belt;

Be installed on first on the frame of said limit and stop that cylinder B4 and second stops cylinder B6; Said first stops that the cylinder rod of cylinder B4 slidably is arranged on the said first adjustable track B5, and said second stops that the cylinder rod of cylinder B6 slidably is arranged on the said second adjustable track B3;

Said block is positioned at place, the said first adjustable track B5 exit position, and said baffle plate is positioned at second and stops on the said second adjustable track B3 at cylinder B6 rear.

After starting reducing motor B1, reducing motor B1 drives rotating shaft and rotates, and then drives conveyer belt B2 rotation, and the commutator by automatic feeding system elevator A output gets in the first adjustable track B5 subsequently, and commutator is transported to the block place.First stops cylinder B4 work, promotes cylinder rod commutator is blocked in the first adjustable track B5, the commutator that waits the block place by gripping after, first stops that cylinder B4 shrinks cylinder rod, carries commutator to the block place once more, repetitive operation gets final product.

The working condition at the second adjustable track B3 place is similar, after the detection of commutator internal diameter is qualified, can be placed on the second adjustable track B3.Conveying through conveyer belt B2; When commutator is transported to the baffle plate place; Second stops that cylinder B6 promotes the cylinder rod elongation, stops the commutator that is in the second adjustable track B3, after the commutator that is in baffle position is by gripping; Second stops that cylinder B6 shrinks cylinder rod, is transported to the baffle plate place with next commutator.Repetitive operation gets final product.

Station turnover transport B also has an effect, and the finished product commutator after exactly interior external diameter all being machined is transported away.

Please refer to Fig. 5-1 to Fig. 5-4, Fig. 5-1 processes the charging/discharging device front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides; Fig. 5-2 processes the charging/discharging device vertical view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides; Fig. 5-3 processes the charging/discharging device side view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides; Fig. 5-4 processes the charging/discharging device structural representation for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides.

The internal diameter processing charging/discharging device C that the utility model provides comprises:

Be installed on the horizontal base C6 on the said base, said horizontal base C6 top slidably is provided with the sliding assembly C3 of the first accurate straight line;

Be installed on the first servomotor C1 of the said first horizontal base C6, one end, the said first servomotor C1 is connected with the first ball-screw C2;

Be installed on the horizontal sliding pallet C4 of the sliding assembly C3 of said first accurate straight line top, said horizontal sliding pallet C4 also is connected with the first ball-screw C2;

Be fixed on the said first horizontal sliding pallet C4, and away from the vertical base C7 of the said first servomotor C1, one end, the said dorsad first servomotor C1 of said vertical base C7 one side, vertical direction slidably is equipped with the sliding assembly C13 of the second accurate straight line;

Be installed on the second servomotor C14 of said vertical base C7 upper end, the said second servomotor C14 is connected with the second ball-screw C12;

Be installed on the vertical sliding pallet C5 of the sliding assembly C13 of said second accurate straight line top, said vertical sliding pallet C5 also is connected with the second ball-screw C12;

Pedestal C10; Said pedestal C10 is horizontally placed on the said vertical sliding pallet C5; The rotatable rotating shaft C11 that is equipped with on the end of said pedestal C10, the other end is equipped with rotary cylinder C9, and the rotating shaft of said rotary cylinder C9 links to each other with the end of said rotating shaft C11;

Be installed on the gas pawl C8 on the said rotating shaft C11 other end, per two said gas pawl C8 on said rotating shaft C11 in pairs to installation.

During internal diameter processing charging/discharging device C work, the first servomotor C1 drives the sliding assembly C3 of the first accurate straight line and moves forward to top, internal diameter processing stations position.The second servomotor C14 drives the sliding assembly C13 of the second accurate straight line and moves down adjusting gas pawl C8, extracting commutator subsequently.Rotary cylinder C8 starts working then, driven rotary axle C11 Rotate 180 °, and C8 grasps commutator once more through the gas pawl.Then, the second servomotor C14 drives the sliding assembly C13 of the second accurate straight line and moves up suitably highly, and the while first servomotor C1 drives the sliding assembly C3 of the first accurate straight line and moves backward, and commutator is positioned on the internal diameter processing positioning clamping device E.After the commutator internal diameter machined, internal diameter processing charging/discharging device C was placed into the commutator gripping on the internal diameter checkout gear F again, and will detect qualified commutator and be placed into station and have enough to meet the need on the second adjustable track B3 on the transport B.After this, internal diameter processing charging/discharging device C repetition aforesaid operations gets final product.

Please refer to Fig. 6-1 and Fig. 6-2, Fig. 6-1 processes the feed arrangement front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides; Fig. 6-2 processes the feed arrangement structural representation for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides.

The internal diameter processing positioning clamping device E that the utility model provides comprises:

Be fixed in the high-speed electric main shaft E2 on the said riser, the rotating shaft of said high-speed electric main shaft E2 is rotatable;

Be installed on said high-speed electric main shaft E2 upper end, and the hydraulic rotating cylinder E1 that is connected with the rotating shaft of said high-speed electric main shaft E2 one end of rotating shaft;

Be installed on the collet E3 in the rotating shaft of the said high-speed electric main shaft E2 other end.

The commutator that is grasped by internal diameter processing charging/discharging device C is fixed on the collet E3; Start hydraulic pressure rotating cylinder E1 subsequently; In the rotation of the drive lower rotary shaft of hydraulic rotating cylinder E1, and then the collet E3 that is installed on roller end also begins rotation, and last and internal diameter are processed lathe tool on the feed arrangement D and matched the internal diameter of commutator is processed; After accomplishing processing, change next commutator repetitive operation.

Please refer to Fig. 7-1 and Fig. 7-2, Fig. 7-1 processes the positioning clamping device front view for the internal diameter of the commutator inside and outside circle full-automatic lathe that the utility model embodiment provides; The structural representation of the internal diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Fig. 7-2 provides for the utility model embodiment.

The internal diameter processing feed arrangement D that the utility model provides comprises:

Be installed on said internal diameter and process the horizontal base D6 on the base of positioning clamping device E below; Slidably be arranged at the sliding assembly D3 of the 3rd accurate straight line of said horizontal base D6 below; The sliding assembly D3 of the said the 3rd accurate straight line is provided with horizontal sliding pallet D4; Said horizontal sliding pallet D4 also links to each other with the 3rd ball-screw D2, and the end of said horizontal sliding pallet D4 is equipped with cutter holder, and said cutter holder vertical direction is equipped with internal diameter lathe tool D8;

Be installed on the 3rd servomotor D1 of said horizontal base D6 end, said the 3rd servomotor D1 is connected with the 3rd ball-screw D2;

Vertically be installed on the vertical sliding pallet D5 on the said horizontal base, said vertical sliding pallet D5 goes up the side towards said internal diameter lathe tool D8, and the sliding assembly D9 of the 4th accurate straight line slidably is installed;

Be installed on the 4th servomotor D10 of said vertical sliding pallet D5 upper end, said the 4th servomotor D10 is connected with the 4th ball screw D11;

Vertical base D7, said vertical base D7 one side is installed on the sliding assembly D9 of the said the 4th accurate straight line, and opposite side is installed on the said riser.

Internal diameter to commutator adds man-hour, and the 4th servomotor D10 drives the sliding assembly D9 of the 4th accurate straight line and moves down, and makes lathe tool D8 and internal diameter process commutator on the positioning clamping device E and is in and is same as on the horizontal plane.Start the 3rd servomotor D6 subsequently, under the drive of the 3rd servomotor D6, the sliding assembly D3 of the 3rd accurate straight line moves forward, and lathe tool D8 is contacted with being installed on the commutator that internal diameter processing positioning clamping device E goes up rotation, commutator is accomplished internal diameter process.

Please refer to Fig. 8-1 to Fig. 8-3, the internal diameter checkout gear front view of the commutator inside and outside circle full-automatic lathe that Fig. 8-1 provides for the utility model embodiment; The vertical view of the internal diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Fig. 8-2 provides for the utility model embodiment; The structural representation of the internal diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Fig. 8-3 provides for utility model embodiment.

The internal diameter checkout gear F that the utility model provides comprises:

Be installed on the horizontal base F4 on the said station turnover transport B opposite side base, the end of said horizontal base F4 is equipped with the 5th servomotor F1, and said the 5th servomotor F1 is connected with the 5th ball screw F2 and connects;

Be arranged at the sliding assembly F3 of the 5th accurate straight line of said horizontal base F4 upper surface, the horizontal slip grillage F7 on the sliding assembly F3 of the said the 5th accurate straight line, said horizontal slip grillage F7 is connected with the 5th ball screw F2;

Slidably be arranged at the sliding assembly F5 of the 6th accurate straight line on the said horizontal base F4; The sliding assembly F5 of the said the 6th accurate straight line and the sliding assembly F3 of the said the 5th accurate straight line direction of motion are perpendicular; On the sliding assembly F5 of the said the 6th accurate straight line sliding pumping board F6 is installed, is arranged at the commutator locating piece F11 on the said sliding pumping board F6;

First power set that promote the sliding assembly F5 of the said the 6th accurate straight line are installed on said the 5th horizontal base F4;

Vertically be installed on the vertical slip grillage F12 on the said horizontal slip grillage F7;

Be arranged at the side of said dorsad the 5th ball screw F2 of said vertical slip grillage F12, vertical direction slidably is equipped with the sliding assembly F13 of the 7th accurate straight line, on the sliding assembly F13 of the said the 7th accurate straight line sliding plate F8 is installed;

Be positioned on the said vertical slip grillage F12, be used to drive second power set of the sliding assembly F13 of the said the 7th accurate straight line;

Be installed on the internal diameter detector F9 on the said sliding plate, the below of said internal diameter detector F9 is equipped with detects probe F10.

After commutator is positioned over the commutator locating piece F11 on the sliding pumping board F6; First power set drive sliding pumping board F6 motion; Make commutator locating piece F11 move to the internal diameter detection position; The 5th servomotor F4 drives horizontal slip grillage F7 motion subsequently, when detect probe F10 be in commutator directly over the time stop motion.Start second power set subsequently, drive the sliding assembly F13 of the 7th accurate straight line and move down, and then also decline thereupon of internal diameter detector F9, after detection probe F10 stretched in the commutator, stop motion detected the commutator internal diameter.When a plurality of locating piece F11 is installed on the horizontal slip grillage F7, accomplish the detection of a commutator after, can make this moment the 5th servomotor F4 drive horizontal slip grillage F7 and move the detection of completion other commutators.

Please refer to Fig. 9-1 to 9-4, the front view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-1 provides for the utility model embodiment; The vertical view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-2 provides for the utility model embodiment; The side view of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-3 provides for the utility model embodiment; The structural representation of the external diameter processing charging/discharging device of the commutator inside and outside circle full-automatic lathe that Fig. 9-4 provides for the utility model embodiment.

The external diameter processing charging/discharging device G that the utility model provides comprises:

Be installed on the horizontal base G6 on the base of said riser below, said horizontal base G6 end is equipped with the 6th servomotor G1, and said the 6th servomotor G1 is connected with the 6th ball-screw G2;

Slidably be installed on the sliding assembly G3 of the 8th accurate straight line of said the 6th horizontal base G6 upper surface, on the sliding assembly G3 of the said the 8th accurate straight line horizontal sliding pallet G4 be installed, said horizontal sliding pallet G4 is connected with the 6th ball-screw G2;

Vertically be installed on the vertical base G7 on the said horizontal sliding pallet G4; Said vertical base G7 and said the 8th ball-screw G2 are perpendicular; Said vertical base G7 upper end is equipped with the 7th servomotor G12, and said the 7th servomotor G12 is connected with the 7th ball-screw G14;

The sliding assembly G13 of the 9th accurate straight line; The sliding assembly G13 of the said the 9th accurate straight line slidably is installed on the vertical base G7 of said dorsad the 6th servomotor G1 one side; On the sliding assembly G13 of the said the 9th accurate straight line vertical sliding pallet G5 is installed, said vertical sliding pallet G5 is connected with the 7th ball-screw G14;

Level is installed on the square body seat G10 of said vertical sliding pallet G5 side; Said side's body seat G10 one end is provided with rotary power unit G9; The rotatable rotating shaft G11 that is equipped with of the other end, the end of said rotating shaft G11 is connected with the cylinder rod of said rotary power unit G9;

Be installed on the gas jaw G8 of the said rotating shaft G11 other end, said gas jaw aligned fashion.

During external diameter processing charging/discharging device G work, under the driving of the 6th servomotor G1, the sliding assembly G3 of the 8th accurate straight line travels forward.Meanwhile; The 7th servomotor G12 drives the sliding assembly G13 of the 9th accurate straight line and transports merit downwards, and after gas jaw G8 was positioned at the commutator top, the 6th servomotor G1 quit work; The 7th servomotor G12 continues to move downward, and gas jaw G8 grasps commutator subsequently.Rotary power unit G9 starts then, makes rotating shaft G11 Rotate 180 °, makes another gas jaw G8 also grasp commutator.At last the commutator that grasps is transported on the external diameter processing positioning clamping device I, after the processed completion of the external diameter of commutator, external diameter processing charging/discharging device G is transported to the commutator after the external diameter processing on the external diameter checkout gear J again.

Please refer to Figure 10-1 and Figure 10-2, the front view of the external diameter processing feed arrangement of the commutator inside and outside circle full-automatic lathe that Figure 10-1 provides for the utility model embodiment; The structural representation of the external diameter processing feed arrangement of the commutator inside and outside circle full-automatic lathe that Figure 10-2 provides for the utility model embodiment.

The external diameter processing positioning clamping device I that the utility model provides comprises:

Be installed on the high-speed electric main shaft I1 on the said riser, said high-speed electric main shaft I1 lower end is equipped with the location axle sleeve I2 of location commutator;

Be fixed in the location pedestal I3 on the said riser, said location pedestal I3 upper end is equipped with location axostylus axostyle I5, and said location axostylus axostyle I5 and said location axle sleeve I2 align;

Be installed on the cylinder I 4 of pedestal I3 bottom, said location, the cylinder rod of said cylinder I 4 links to each other with said location axostylus axostyle I5.

Behind external diameter processing charging/discharging device G gripping commutator, commutator is fixed on the axostylus axostyle I5 of location, cylinder I 4 starts subsequently, makes location axostylus axostyle I5 elongation, and commutator is navigated on the axle sleeve I2 of location, accomplish the location of commutator after location axostylus axostyle I5 reset.Then, high-speed electric main shaft I1 rotates at a high speed, makes commutator be in the state of rotation at a high speed, and last, the lathe tool on the external diameter feed processing unit (plant) H is processed commutator.

Please refer to Figure 11-1 and Figure 11-2, the front view of the external diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Figure 11-1 provides for the utility model embodiment; The structural representation of the external diameter processing positioning clamping device of the commutator inside and outside circle full-automatic lathe that Figure 11-2 provides for the utility model embodiment.

The external diameter feed processing unit (plant) H that the utility model provides comprises:

Horizontal base H6, said horizontal base H6 below slidably is equipped with the sliding assembly H3 of the tenth accurate straight line, and the end of said horizontal base H6 is equipped with the 8th servomotor H1, and said the 8th servomotor H1 is connected with the 8th ball screw H2;

Horizontal sliding pallet H4 on the sliding assembly H3 of the said the tenth accurate straight line is installed; Said horizontal sliding pallet H4 is connected with the 8th ball screw H2; Said horizontal sliding pallet H4 is equipped with cutter holder away from the end of said the tenth servomotor H1; Be positioned at said cutter holder top, be horizontally installed with external diameter lathe tool H8;

Vertically be installed on the vertical sliding pallet H5 on the said horizontal base; The upper end of said vertical sliding pallet H5 is equipped with the 9th servomotor H9; Said the 9th servomotor H9 is connected with the 9th ball-screw H11; The side of said dorsad the 9th servomotor H1 on the said vertical sliding pallet H5 slidably is equipped with the sliding assembly H10 of the 11 accurate straight line, the sliding assembly H10 of the said the 11 accurate straight line with;

One end is fixed on the said riser, and the other end is installed on the vertical base H7 on the sliding assembly H10 of the said the 11 accurate straight line.

External diameter feed processing unit (plant) H is when work; Start the 9th servomotor H9; Drive the sliding assembly H10 of the 11 accurate straight line and move down, after making external diameter lathe tool H8 and external diameter process commutator on the positioning clamping device I to be in same horizontal level, the 9th servomotor H9 pause motion.At this moment, the 8th servomotor H1 starts, and drives the sliding assembly H3 of the tenth accurate straight line and moves forward and contact with commutator.At this moment, the commutator that is fixed on the external diameter processing positioning clamping device I is rotation at a high speed, contacts with the outer surface of commutator at lathe tool H8, accomplishes the processing to external diameter.Commutator after at last external diameter being machined is transported on the external diameter checkout gear through external diameter processing positioning clamping device I and detects.

Please refer to Figure 12-1 to 12-3, the front view of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-1 provides for the utility model embodiment; The vertical view of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-2 provides for the utility model embodiment; The structural representation of the external diameter checkout gear of the commutator inside and outside circle full-automatic lathe that Figure 12-3 provides for the utility model embodiment.

The external diameter checkout gear J that the utility model provides comprises:

Be installed on the base of said internal diameter checkout gear one side, and with the base plate J5 that said external diameter feed processing unit (plant) H aligns, be installed on the promotion cylinder J3 on the said base plate J5;

Slidably be installed on the sliding assembly J4 of the 12 accurate straight line on the said base plate J5, the sliding assembly J4 of the said the 12 accurate straight line links to each other with the cylinder rod of said promotion cylinder J3;

Be installed on the sliding pumping board J1 on the sliding assembly J4 of the said the 12 accurate straight line, on the said sliding pumping board J1 locating piece J2 that is used for fixing commutator be installed;

Be fixed in the riser J7 on the said base plate J5, said riser J7 is positioned at the both sides of said sliding pumping board J1, is fixed with upper head plate J6 on the said riser J7, and the 3rd power set are installed on the said upper head plate;

An end that is positioned at said upper head plate J6 below slidably is equipped with the sliding assembly J8 of the 13 accurate straight line; The other end is equipped with fixed head J10; The sliding assembly J8 of the said the 13 accurate straight line links to each other with said the 3rd power set, and the edge that said fixed head J10 contacts with said locating piece J2 is equipped with the first contact block J14;

On the sliding assembly J8 of the said the 13 accurate straight line slide plate J9 is installed, said slide plate J9 is equipped with the collision block J13 and the second contact block J15 being positioned at said locating piece one side, and said collision block J13 is positioned at said second contact block H15 top;

Detector J11, said detector J11 are installed on the said fixed head J10, and said detector J11 is horizontally installed with telescopic test rod J12 towards said locating piece J2 one side, and said test rod J12 and said collision block J13 are in same horizontal plane.

Commutator after external diameter processing charging/discharging device G machines external diameter is transported to the locating piece J2 place of external diameter detector J, positions.Promote cylinder J3 subsequently and start, drive the 12 accurate straight line and slide the sliding pumping board J1 motion of assembly J4 drive, the commutator that is installed on the locating piece J2 is moved to the detection position, guarantee that first contact block contacts with commutator, suspend promotion cylinder J3.Start the 3rd power set, and drive the sliding assembly J8 of the 13 accurate straight line and move, drive slide plate J9 simultaneously and move, contact with commutator up to second contact block of slide plate J9, collision block J13 contacts with test rod J12 at this moment, and compressed detected bar J12.Test rod J12 can be delivered to compression distance on the detector J11; Whether the external diameter processing that detects commutator through detector J11 is successful; Last external diameter processing charging/discharging device G processes qualified commutator with external diameter and is placed on the station turnover transport B, and then is transported away.

The spacing of two webs 4 with the width of crossbeam 2 reduce reduce gradually, the thickness of crossbeam 2 is reduced to blade tip by blade root gradually.The design attitude of the paver of the sandwich in the covering, the quantity of web, web and angle, web is confirmed by the intensity and the Calculation on stability result of said blade.

The blade construction that the utility model is confirmed through this method can improve bending rigidity and anti-flexing unstability ability that blade is waved direction to greatest extent.This structure has reduced the consumption of crossbeam shop layer thickness and sandwich material, thereby has reduced leaf weight under the prerequisite that satisfies the blade construction performance, has reduced cost; In addition, in process of production,, even can save the process of independent prefabricated crossbeam, practice thrift production cost with crossbeam with the housing form because of the risk that reduces also can reduce instillation process generation defective of crossbeam shop layer thickness.

Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.

To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation of spirit that does not break away from the utility model or scope in other embodiments among this paper.Therefore, the utility model will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.

Claims (11)

1. a commutator inside and outside circle full-automatic lathe is characterized in that, comprising:

Base (Y);

Be installed on said base (Y) sidepiece, the also automatic feeding system elevator (A) of output reverser is used to sort;

Be arranged on the said base (Y), and be positioned at the track below of automatic feeding system elevator (A), be used to carry the station turnover transport (B) of commutator;

Riser (X); Said riser (X) vertically is installed on the said base (Y) of said station turnover transport (B) side; Said riser (X) has through hole with the contacted position of base (Y), and said riser (X) parallels setting with said station turnover transport (B);

Be installed on the internal diameter processing charging/discharging device (C) on the said base (Y) of said through hole below;

Be installed on the said riser (X); Be used for the location is processed the commutator of charging/discharging device (C) institute gripping by said internal diameter internal diameter processing positioning clamping device (E), be positioned at said internal diameter and process the internal diameter processing feed arrangement (D) on the said base (Y) of positioning clamping device (E) below;

Be installed on said station turnover transport opposite side, align, be used to detect the internal diameter checkout gear (F) of commutator internal diameter with said internal diameter processing charging/discharging device (C);

Be arranged at the external diameter processing charging/discharging device (G) on the said base plate of said through hole below, said external diameter processing charging/discharging device (G) is used for going up the commutator after the processing of gripping internal diameter from said station turnover transport (B);

Be used for the location is processed the commutator of charging/discharging device (G) institute gripping by said external diameter external diameter processing positioning clamping device (I), said external diameter processing positioning clamping device (I) is fixed on the said riser (X);

External diameter processing feed arrangement (H), said external diameter processing feed arrangement (H) is installed on the base plate of said external diameter processing positioning clamping device (I) below;

Be arranged at said internal diameter checkout gear (F) side, align, be used to detect the external diameter checkout gear (J) of commutator brush track diameter with said external diameter processing charging/discharging device (G).

2. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said automatic feeding system elevator (A) comprising:

Be fixed in the underframe on the said base (Y);

Being inclined upwardly is installed on the cant board (A4) on the said underframe, and the two ends of said cant board (A4) are separately installed with first sprocket wheel and second sprocket wheel (A2);

The reducing motor (A3) that is connected with said second sprocket wheel (A2);

Be installed on the chain (A1) on said first sprocket wheel and second sprocket wheel (A2), be equipped with arc groove (A15) on each chain link of said chain;

Be arranged at the loading hopper (A5) of the top of said cant board (A4), said loading hopper (A5) is near an end of said first sprocket wheel;

Be arranged at the said second sprocket wheel place, and the discharging track (A6) that matches with said chain (A1);

Be arranged on the said discharging track (A6) across riser (A16);

Be installed on and saidly have through hole (A10) on the said gear (A7) across gear (A7) in the riser (A16) and the tooth bar (A8) that matches with said gear (A7), this through hole (A10) both sides end face is with equal across riser (A16) two side planes;

Be arranged on saidly across first cylinder (A14) on the riser (A16), second cylinder (A13) and the 3rd cylinder (A12), said the 3rd cylinder (A13) links to each other with said tooth bar (A8);

Link to each other with said second cylinder (A13), be used to block the baffle plate (A9) of said through hole (A10);

The sensor (A11) that is connected with said first cylinder (A14).

3. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said station turnover transport (B) comprising:

Be fixed in the limit frame (Z) on the said base (Y), two ends, said limit frame (Z) are equipped with rotating shaft;

Be set in the conveyer belt (B2) in the said rotating shaft;

Be installed on the block on said internal diameter processing charging/discharging device (C) the below said limit frame (Z) and be installed on the baffle plate on said external diameter processing charging/discharging device (G) the below said limit frame (Z);

Reducing motor (B1), said reducing motor (B1) is installed on the said limit frame (Z), and the turning cylinder of said reducing motor (B1) links to each other with said rotating shaft;

Be installed on the said limit frame (Z), and be in first adjustable track (B5) and second adjustable track (B3) of the top of said conveyer belt;

Be installed on first on the said limit frame (Z) and stop that cylinder (B4) and second stops cylinder (B6); Said first stops that the cylinder rod of cylinder (B4) slidably is arranged on said first adjustable track (B5), and said second stops that the cylinder rod of cylinder (B6) slidably is arranged on said second adjustable track (B3);

Said block is positioned at said first adjustable track (B5) exit position place, and said baffle plate is positioned at second and stops on said second adjustable track (B3) at cylinder (B6) rear.

4. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said internal diameter processing charging/discharging device (C) comprising:

Be installed on the horizontal base (C6) on the said base (Y), said horizontal base (C6) top slidably is provided with the sliding assembly (C3) of the first accurate straight line;

Be installed on first servomotor (C1) of said first horizontal base (C6) end, said first servomotor (C1) is connected with first ball-screw (C2);

Be installed on the horizontal sliding pallet (C4) of the said first sliding assembly of accurate straight line (C3) top, said horizontal sliding pallet (C4) is connected with first ball-screw (C2);

Be fixed on the said first horizontal sliding pallet (C4); And vertical base (C7) away from said first servomotor (C1) end; Said dorsad first servomotor of said vertical base (C7) (C1) side, vertical direction slidably are equipped with the sliding assembly (C13) of the second accurate straight line;

Be installed on second servomotor (C14) of said vertical base (C7) upper end, said second servomotor (C14) is connected with second ball-screw (C12);

Be installed on the vertical sliding pallet (C5) of the sliding assembly of the said second accurate straight line (C13) top, said vertical sliding pallet (C5) also is connected with second ball-screw (C12);

Pedestal (C10); Said pedestal (C10) is horizontally placed on the said vertical sliding pallet (C5); The rotatable rotating shaft (C11) that is equipped with on one end of said pedestal (C10), the other end is equipped with rotary cylinder (C9), and the rotating shaft of said rotary cylinder (C9) links to each other with an end of said rotating shaft (C11);

Be installed on the gas pawl (C8) on said rotating shaft (C11) other end, per two said gas pawls (C8) on said rotating shaft (C11) in pairs to installation.

5. according to the said commutator inside and outside circle of claim 1 full-automatic lathe, it is characterized in that said internal diameter processing positioning clamping device (E) comprising:

Be fixed in the high-speed electric main shaft (E2) on the said riser (X), the rotating shaft of said high-speed electric main shaft (E2) is rotatable, and said high-speed electric main shaft (E2) upper end rotating shaft place is connected with hydraulic rotating cylinder (E1), and collet (E3) is installed in the rotating shaft of lower end.

6. according to the said commutator inside and outside circle of claim 1 full-automatic lathe, it is characterized in that said internal diameter processing feed arrangement (D) comprising:

Be installed on said internal diameter and process the horizontal base (D6) on the base (Y) of positioning clamping device (E) below; Slidably be arranged at the sliding assembly (D3) of the 3rd accurate straight line of said horizontal base (D6) below; The said the 3rd sliding assembly of accurate straight line (D3) is provided with horizontal sliding pallet (D4); Said horizontal sliding pallet (D4) links to each other with the 3rd ball-screw (D2), and the end of said horizontal sliding pallet (D4) is equipped with cutter holder, and said cutter holder vertical direction is equipped with internal diameter lathe tool (D8);

Be installed on the 3rd servomotor (D1) of said horizontal base (D6) end, said the 3rd servomotor (D1) is connected with the 3rd ball-screw (D2);

Vertically be installed on the vertical sliding pallet (D5) on the said horizontal base (Y), said vertical sliding pallet (D5) is gone up the side towards said internal diameter lathe tool (D8), and the sliding assembly (D9) of the 4th accurate straight line slidably is installed;

Be installed on the 4th servomotor (D10) of said vertical sliding pallet (D5) upper end, said the 4th servomotor (D10) is connected with the 4th ball screw (D11);

Vertical base (D7), said vertical base (D7) side are installed on the said the 4th sliding assembly of accurate straight line (D9), and opposite side is installed on the said riser (X).

7. according to the said commutator inside and outside circle of claim 1 full-automatic lathe, it is characterized in that said internal diameter checkout gear (F) comprising:

Be installed on the horizontal base (F4) on said station turnover transport (B) the opposite side base (Y), the end of said horizontal base (F4) is equipped with the 5th servomotor (F1), and said the 5th servomotor (F1) is connected with the 5th ball screw (F2) and connects;

Be arranged at the sliding assembly (F3) of the 5th accurate straight line of said horizontal base (F4) upper surface, the horizontal slip grillage (F7) on the said the 5th sliding assembly of accurate straight line (F3), said horizontal slip grillage (F7) is connected with the 5th ball screw (F2);

Slidably be arranged at the sliding assembly (F5) of the 6th accurate straight line on the said horizontal base (F4); The said the 6th sliding assembly of accurate straight line (F5) is perpendicular with sliding assembly (F3) direction of motion of the said the 5th accurate straight line; On the said the 6th sliding assembly of accurate straight line (F5) sliding pumping board (F6) is installed, is arranged at the commutator locating piece (F11) on the said sliding pumping board (F6);

First power set that promote the said the 6th sliding assembly of accurate straight line (F5) are installed on said the 5th horizontal base (F4);

Vertically be installed on the vertical slip grillage (F12) on the said horizontal slip grillage (F7);

Be arranged at a side of said dorsad the 5th ball screw of said vertical slip grillage (F12) (F2), vertical direction slidably is equipped with the sliding assembly (F13) of the 7th accurate straight line, on the said the 7th sliding assembly of accurate straight line (F13) sliding plate (F8) is installed;

Be positioned on the said vertical slip grillage (F12), be used to drive second power set of the said the 7th sliding assembly of accurate straight line (F13);

Be installed on the internal diameter detector (F9) on the said sliding plate, the below of said internal diameter detector (F9) is equipped with detects probe (F10).

8. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said external diameter processing charging/discharging device (G) comprising:

Be installed on the horizontal base (G6) on the base (Y) of said riser (X) below, said horizontal base (G6) end is equipped with the 6th servomotor (G1), and said the 6th servomotor (G1) is connected with the 6th ball-screw (G2);

Slidably be installed on the sliding assembly (G3) of the 8th accurate straight line of said the 6th horizontal base (G6) upper surface, on the said the 8th sliding assembly of accurate straight line (G3) horizontal sliding pallet (G4) be installed, said horizontal sliding pallet (G4) is connected with the 6th ball-screw (G2);

Vertically be installed on the vertical base (G7) on the said horizontal sliding pallet (G4); Said vertical base (G7) is perpendicular with said the 8th ball-screw (G2); Said vertical base (G7) upper end is equipped with the 7th servomotor (G12), and said the 7th servomotor (G12) is connected with the 7th ball-screw (G14);

The sliding assembly (G13) of the 9th accurate straight line; The said the 9th sliding assembly of accurate straight line (G13) slidably is installed on the vertical base (G7) of said dorsad the 6th servomotor (G1) side; On the said the 9th sliding assembly of accurate straight line (G13) vertical sliding pallet (G5) is installed, said vertical sliding pallet (G5) is connected with the 7th ball-screw (G14);

Level is installed on the square body seat (G10) of said vertical sliding pallet (G5) side; Said side's body seat (G10) end is provided with rotary power unit (G9); The rotatable rotating shaft (G11) that is equipped with of the other end, an end of said rotating shaft (G11) is connected with the cylinder rod of said rotary power unit (G9);

Be installed on the gas jaw (G8) of said rotating shaft (G11) other end, said gas jaw aligned fashion.

9. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said external diameter feed processing unit (plant) (H) comprising:

Horizontal base (H6); Said horizontal base (H6) below slidably is equipped with the sliding assembly (H3) of the tenth accurate straight line; The end of said horizontal base (H6) is equipped with the 8th servomotor (H1), and said the 8th servomotor (H1) is connected with the 8th ball screw (H2);

Horizontal sliding pallet (H4) on the said the tenth sliding assembly of accurate straight line (H3) is installed; Said horizontal sliding pallet (H4) is connected with the 8th ball screw (H2); Said horizontal sliding pallet (H4) is equipped with cutter holder away from the end of said the tenth servomotor (H1); Be positioned at said cutter holder top, be horizontally installed with external diameter lathe tool (H8);

Vertically be installed on the vertical sliding pallet (H5) on the said horizontal base (Y); The upper end of said vertical sliding pallet (H5) is equipped with the 9th servomotor (H9); Said the 9th servomotor (H9) is connected with the 9th ball-screw (H11); A side of said dorsad the 9th servomotor (H1) on the said vertical sliding pallet (H5) slidably is equipped with the sliding assembly (H10) of the 11 accurate straight line, the said the 11 sliding assembly of accurate straight line (H10) with;

One end is fixed on the said riser (X), and the other end is installed on the vertical base (H7) on the said the 11 sliding assembly of accurate straight line (H10).

10. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said external diameter processing positioning clamping device (I) comprising:

Be installed on the high-speed electric main shaft (I1) on the said riser (X), said high-speed electric main shaft (I1) lower end is equipped with the location axle sleeve (I2) of location commutator;

Be fixed in the location pedestal (I3) on the said riser (X), said location pedestal (I3) upper end is equipped with location axostylus axostyle (I5), and said location axostylus axostyle (I5) aligns with said location axle sleeve (I2);

Be installed on the cylinder (I4) of bottom, said location pedestal (I3), the cylinder rod of said cylinder (I4) links to each other with said location axostylus axostyle (I5).

11. commutator inside and outside circle full-automatic lathe according to claim 1 is characterized in that, said external diameter checkout gear (J) comprising:

Be installed on the base (Y) of said internal diameter checkout gear one side, and with the base plate (J5) that said external diameter feed processing unit (plant) (H) aligns, be installed on the promotion cylinder (J3) on the said base plate (J5);

Slidably be installed on the sliding assembly (J4) of the 12 accurate straight line on the said base plate (J5), the said the 12 sliding assembly of accurate straight line (J4) links to each other with the cylinder rod of said promotion cylinder (J3);

Be installed on the sliding pumping board (J1) on the said the 12 sliding assembly of accurate straight line (J4), the locating piece (J2) that is used for fixing commutator is installed on the said sliding pumping board (J1);

Be fixed in the riser (J7) on the said base plate (J5), said riser (J7) is positioned at the both sides of said sliding pumping board (J1), is fixed with upper head plate (J6) on the said riser (J7), and the 3rd power set are installed on the said upper head plate;

An end that is positioned at said upper head plate (J6) below slidably is equipped with the sliding assembly (J8) of the 13 accurate straight line; The other end is equipped with fixed head (J10); The said the 13 sliding assembly of accurate straight line (J8) links to each other with said the 3rd power set, and the edge that said fixed head (J10) contacts with said locating piece (J2) is equipped with first contact block (J14);

On the sliding assembly of the said the 13 accurate straight line (J8) slide plate (J9) is installed, said slide plate (J9) is equipped with collision block (J13) and second contact block (J15) being positioned at said locating piece one side, and said collision block (J13) is positioned at above said second contact block (J15);

Detector (J11); Said detector (J11) is installed on the said fixed head (J10); Said detector (J11) is horizontally installed with telescopic test rod (J12) towards said locating piece (J2) side, and said test rod (J12) is in same horizontal plane with said collision block (J13).

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