CN202550848U - Insulator structure generator without silicon steel sheet core - Google Patents
Insulator structure generator without silicon steel sheet core Download PDFInfo
- Publication number
- CN202550848U CN202550848U CN2012200734181U CN201220073418U CN202550848U CN 202550848 U CN202550848 U CN 202550848U CN 2012200734181 U CN2012200734181 U CN 2012200734181U CN 201220073418 U CN201220073418 U CN 201220073418U CN 202550848 U CN202550848 U CN 202550848U
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- silicon steel
- splined shaft
- insulator structure
- rotating disk
- coil
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Abstract
The utility model relates to an insulator structure generator without a silicon steel sheet core, belonging to the field of novel generator equipment manufacture technology, comprising a spline shaft, coil fixing discs, magnetic rotation discs and a housing, wherein both ends of the spline shaft are respectively and fixedly connected with a bearing seat on the housing, a plurality of magnetic rotation discs and the coil fixing discs are alternatively arranged, the spline shaft rotates to drive all the magnetic rotation discs to rotate, the coil fixing discs connected with a housing fixing hole through a bolt do not move, magnetic lines formed by permanent magnets on one group of adjacent magnetic rotation discs cut coil conductors on the coil fixing discs located among the magnetic rotation discs to generate a current, and the current is transmitted by a wire and can be used for various electric appliances. The insulator structure generator is provided with no a silicon steel sheet core structure, thereby reducing weight, preventing the eddy current generated by the core from resisting the magnetic force, reducing reversed moment, and having the advantages of being small in size, high in power generation efficiency, and low in idle work power consumption, etc.
Description
Technical field
The utility model relates to a kind of insulator structure generator that does not have the silicon steel label, belongs to novel electricity generator equipment manufacturing technology field.
Background technology
The rotor of present magneto or excitation-type generator or stator all have the iron core that is made up of silicon steel sheet; The coil windings that electric conductivity is good is wrapped in the wire casing that silicon sheet core is provided with; Stator and rotor make coil cutting magnetic line, thereby produce electric current in relative rotatablely moving; In the process of generating, rotor that is wound with coil on the iron core and permanent magnet or the interaction of the magnetic line of force between the magnetic pole of overexcitation as stator produce a kind of opposing torque opposite with the generator direction of rotation; This opposing torque increases along with the increasing of generation load; Additive decrementation part mechanical energy, laboratory's checking, the generation of this opposing torque are not that generator generation electric current is necessary; Can adopt many technology and method to reduce, to reduce the reactive loss of generator.
Summary of the invention
The utility model is to the deficiency of prior art, and a kind of insulator structure generator of reasonable in design, simple in structure, reliable no silicon steel label is provided, and has advantages such as volume is little, generating efficiency is high, reactive loss is low.
The purpose of the utility model realizes through following technical scheme:
A kind of insulator structure generator that does not have the silicon steel label; Comprise splined shaft portion, coil stationary disc portion, magnetic rotating disk part and housing parts; Wherein, The two ends of splined shaft portion are located by connecting through the bearing pedestal on bearing and the housing parts respectively, and the coil stationary disc portion is connected through the outer surface of bearing and splined shaft portion, and the magnetic rotating disk partly is connected with splined shaft portion through the splined hole at middle part; Several magnetic rotating disks part and coil stationary disc portion are alternately arranged in this way, and the coil stationary disc portion is fixed through fixed hole seat and set bolt and housing parts.
Said splined shaft portion comprises splined shaft, axially adjusts screw thread, axial locking nut, gap adjustment pad, base bearing; Wherein, The splined shaft two ends are connected with base bearing; The axial locking nut is connected with axial adjustment threaded engagement, gap adjustment pad be through on the splined shaft and be in the coil stationary disc portion and the magnetic rotating disk partly between.
Described gap adjustment pad is meant that being in coil stationary disc portion and magnetic rotating disk is used to adjust a kind of limiting gasket of end play between the two between partly.
Said coil stationary disc portion comprises fixed disk main body, coil, location bearing, fixed hole seat, set bolt; Wherein, Coil is located on the fixed disk main body; Location bearing is located at the centre bore of fixed disk main body, and fixed hole seat is distributed in fixed disk main body outer round surface, and set bolt passes fixed hole seat and is connected with fixing hole on the housing parts.
Described fixed disk main body is the disc-shaped part of being processed by nylon or engineering plastics insulating material; Be provided with bearing in the centre bore; This bearing inner race cooperates with the splined shaft portion outer surface, and its two ends circular surface is evenly equipped with the fan-shaped pit that axial symmetry is arranged, and is provided with the coil that conductor is processed in this pit.
Said magnetic rotating disk partly comprises rotating disk main body, scalloped recess, permanent magnet, fixed screw, and wherein, scalloped recess is distributed on two circular end surface of rotating disk main body, and permanent magnet is installed in the scalloped recess through fixed screw.
Described rotating disk main body is the disc-shaped part of being processed by nylon or engineering plastics insulating material, and centre bore is the profiled holes that cooperates with splined shaft, and its two ends circular surface is evenly equipped with fan-shaped pit, is provided with permanent magnet magnet in this pit.
Described permanent magnet is the kicker magnet magnet of being processed and being carried out excitation processing by rare-earth metal material, and the permanent magnet polarity difference between two adjacent rotating disk main bodys and arrangement position is identical forms the magnetic line of force that attracts each other.
Said housing parts comprises housing, bearing pedestal, fixing hole, and bearing pedestal is located on the axle center at housing two ends, and fixing hole is distributed on the circular end surface of housing both sides.
When the utility model uses, splined shaft is connected with the driving shaft of power resources, during the splined shaft rotation; Drive institute's rotating disk that is magnetic and rotate, and the coil stationary dish that is connected with the shell fixing hole through bolt is as you were, both form relative motion; The formed magnetic line of force of permanent magnet on one group of adjacent magnetic rotating disk, the coil-conductor on the coil stationary dish therebetween of cut place, thus produce electric current; With lead electric current is drawn and promptly can be applicable to various electrical appliances; Owing to there is not the silicon sheet core structure, reduced weight, eddy current and the magnetic force antagonism of having avoided iron core to produce in service; Thereby reduced opposing torque, had advantages such as volume is little, generating efficiency is high, reactive loss is low.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model.
Wherein: 1, splined shaft portion: 1-1 splined shaft, 1-2 axially adjust screw thread, 1-3 axial locking nut, 1-4 gap adjustment pad, 1-5 base bearing; 2, coil stationary disc portion: 2-1 fixed disk main body, 2-2 coil, 2-3 location bearing, 2-4 fixed hole seat, 2-5 set bolt; 3, magnetic rotating disk part: 3-1 rotating disk main body, 3-2 scalloped recess, 3-3 permanent magnet, 3-4 fixed screw; 4, housing parts: 4-1 housing, 4-2 bearing pedestal, 4-3 fixing hole.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
Structure is shown in accompanying drawing; The insulator structure generator of no silicon steel label; Comprise splined shaft portion 1, coil stationary disc portion 2, magnetic rotating disk part 3 and housing parts 4, wherein, the two ends of splined shaft portion 1 are located by connecting through the bearing pedestal 4-2 on bearing and the housing parts 4 respectively; Coil stationary disc portion 2 is connected through the outer surface of bearing and splined shaft portion 1; Magnetic rotating disk part 3 is connected with splined shaft portion 1 through the splined hole at middle part, and several magnetic rotating disk parts 3 are alternately arranged with coil stationary disc portion 2 in this way, and it is fixing that coil stationary disc portion 2 passes through fixed hole seat 2-4 and set bolt 2-5 and housing parts 4.
Splined shaft portion 1 comprises splined shaft 1-1; Axially pad 1-4, base bearing 1-5 are adjusted in adjustment screw thread 1-2, axial locking nut 1-3, gap; Wherein, Splined shaft 1-1 two ends are connected with base bearing 1-5, and axial locking nut 1-3 and axial adjustment screw thread 1-2 are connected, and gap adjustment pad 1-4 is through at splined shaft 1-1 and goes up and be between coil stationary disc portion 2 and the magnetic rotating disk part 3.
Gap adjustment pad 1-4 is meant to be in and is used to adjust a kind of limiting gasket of end play between the two between coil stationary disc portion 2 and the magnetic rotating disk part 2.
Coil stationary disc portion 2 comprises fixed disk main body 2-1, coil 2-2, location bearing 2-3, fixed hole seat 2-4, set bolt 2-5; Wherein, Coil 2-2 is located on the fixed disk main body 2-1; Location bearing 2-3 is located at the centre bore of fixed disk main body 2-1, and fixed hole seat 2-4 is distributed in fixed disk main body 2-1 outer round surface, and set bolt 2-5 passes fixed hole seat 2-4 and is connected with fixing hole 4-3 on the housing parts 4.
Fixed disk main body 2-1 is the disc-shaped part of being processed by nylon or engineering plastics insulating material; Be provided with bearing in the centre bore; This bearing inner race cooperates with splined shaft portion 1 outer surface, and its two ends circular surface is evenly equipped with the fan-shaped pit that axial symmetry is arranged, and is provided with the coil that conductor is processed in this pit.
Magnetic rotating disk part 3 comprises rotating disk main body 3-1, scalloped recess 3-2, permanent magnet 3-3, fixed screw 3-4; Wherein, Scalloped recess 3-2 is distributed on two circular end surface of rotating disk main body 3-1, and permanent magnet 3-3 is installed among the scalloped recess 3-2 through fixed screw 3-4.
Rotating disk main body 3-1 is the disc-shaped part of being processed by nylon or engineering plastics insulating material, and centre bore is the profiled holes that cooperates with splined shaft 1-1, and its two ends circular surface is evenly equipped with fan-shaped pit, is provided with permanent magnet magnet in this pit.
Permanent magnet 3-3 is the kicker magnet magnet of being processed and being carried out excitation processing by rare-earth metal material, and the permanent magnet polarity difference between two adjacent rotating disk main body 3-1 and arrangement position is identical forms the magnetic line of force that attracts each other.
Housing parts 4 comprises housing 4-1, bearing pedestal 4-2, fixing hole 4-3, and bearing pedestal 4-2 is located on the axle center at housing 4-1 two ends, and fixing hole 4-3 is distributed on the circular end surface of housing 4-1 both sides.
During use, splined shaft 1-1 is connected with the driving shaft of power resources, during splined shaft 1-1 rotation; Drive institute's rotating disk that is magnetic and rotate, and the coil stationary dish that is connected with the shell fixing hole through bolt is as you were, both form relative motion; The formed magnetic line of force of permanent magnet on one group of adjacent magnetic rotating disk, the coil-conductor on the coil stationary dish therebetween of cut place, thus produce electric current; With lead electric current is drawn and promptly can be applicable to various electrical appliances; Owing to there is not the silicon sheet core structure, reduced weight, eddy current and the magnetic force antagonism of having avoided iron core to produce in service; Thereby reduced opposing torque, had advantages such as volume is little, generating efficiency is high, reactive loss is low.
Claims (9)
1. insulator structure generator that does not have the silicon steel label; It is characterized in that; Comprise splined shaft portion, coil stationary disc portion, magnetic rotating disk part and housing parts, wherein, the two ends of splined shaft portion are located by connecting through the bearing pedestal on bearing and the housing parts respectively; The coil stationary disc portion is connected through the outer surface of bearing and splined shaft portion; The magnetic rotating disk partly splined hole through the middle part is connected with splined shaft portion, and several magnetic rotating disks parts and coil stationary disc portion replace arrangement in this way, and the coil stationary disc portion is fixed through fixed hole seat and set bolt and housing parts.
2. a kind of insulator structure generator that does not have the silicon steel label according to claim 1; It is characterized in that; Said splined shaft portion comprises splined shaft, axially adjusts screw thread, axial locking nut, gap adjustment pad, base bearing, and wherein, the splined shaft two ends are connected with base bearing; The axial locking nut is connected with axial adjustment threaded engagement, gap adjustment pad be through on the splined shaft and be in the coil stationary disc portion and the magnetic rotating disk partly between.
3. a kind of insulator structure generator that does not have the silicon steel label according to claim 2; It is characterized in that described gap adjustment pad is meant that being in coil stationary disc portion and magnetic rotating disk is used to adjust a kind of limiting gasket of end play between the two between partly.
4. a kind of insulator structure generator that does not have the silicon steel label according to claim 3; It is characterized in that said coil stationary disc portion comprises fixed disk main body, coil, location bearing, fixed hole seat, set bolt, wherein; Coil is located on the fixed disk main body; Location bearing is located at the centre bore of fixed disk main body, and fixed hole seat is distributed in fixed disk main body outer round surface, and set bolt passes fixed hole seat and is connected with fixing hole on the housing parts.
5. a kind of insulator structure generator that does not have the silicon steel label according to claim 4; It is characterized in that; Described fixed disk main body is the disc-shaped part of being processed by nylon or engineering plastics insulating material, is provided with bearing in the centre bore, and this bearing inner race cooperates with the splined shaft portion outer surface; Its two ends circular surface is evenly equipped with the fan-shaped pit that axial symmetry is arranged, and is provided with the coil that conductor is processed in this pit.
6. a kind of insulator structure generator that does not have the silicon steel label according to claim 5; It is characterized in that; Said magnetic rotating disk partly comprises rotating disk main body, scalloped recess, permanent magnet, fixed screw; Wherein, scalloped recess is distributed on two circular end surface of rotating disk main body, and permanent magnet is installed in the scalloped recess through fixed screw.
7. a kind of insulator structure generator that does not have the silicon steel label according to claim 6; It is characterized in that; Described rotating disk main body is the disc-shaped part of being processed by nylon or engineering plastics insulating material; Centre bore is the profiled holes that cooperates with splined shaft, and its two ends circular surface is evenly equipped with fan-shaped pit, is provided with permanent magnet magnet in this pit.
8. a kind of insulator structure generator that does not have the silicon steel label according to claim 7; It is characterized in that; Described permanent magnet is the kicker magnet magnet of being processed and being carried out excitation processing by rare-earth metal material; Permanent magnet polarity difference between two adjacent rotating disk main bodys and arrangement position is identical forms the magnetic line of force that attracts each other.
9. a kind of insulator structure generator that does not have the silicon steel label according to claim 1; It is characterized in that; Said housing parts comprises housing, bearing pedestal, fixing hole, and bearing pedestal is located on the axle center at housing two ends, and fixing hole is distributed on the circular end surface of housing both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200734181U CN202550848U (en) | 2012-03-01 | 2012-03-01 | Insulator structure generator without silicon steel sheet core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200734181U CN202550848U (en) | 2012-03-01 | 2012-03-01 | Insulator structure generator without silicon steel sheet core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202550848U true CN202550848U (en) | 2012-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200734181U Expired - Fee Related CN202550848U (en) | 2012-03-01 | 2012-03-01 | Insulator structure generator without silicon steel sheet core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202550848U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102594013A (en) * | 2012-03-01 | 2012-07-18 | 毕一凡 | Insulator structure generator without silicon steel sheet core |
| CN114552922A (en) * | 2022-03-31 | 2022-05-27 | 郑州大学 | Assembling process of double-rotor axial flux motor |
-
2012
- 2012-03-01 CN CN2012200734181U patent/CN202550848U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102594013A (en) * | 2012-03-01 | 2012-07-18 | 毕一凡 | Insulator structure generator without silicon steel sheet core |
| CN114552922A (en) * | 2022-03-31 | 2022-05-27 | 郑州大学 | Assembling process of double-rotor axial flux motor |
| CN114552922B (en) * | 2022-03-31 | 2024-01-19 | 郑州大学 | Assembling process of dual-rotor axial flux motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20140301 |