CN114552922B - Assembling process of dual-rotor axial flux motor - Google Patents

Assembling process of dual-rotor axial flux motor Download PDF

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Publication number
CN114552922B
CN114552922B CN202210337492.8A CN202210337492A CN114552922B CN 114552922 B CN114552922 B CN 114552922B CN 202210337492 A CN202210337492 A CN 202210337492A CN 114552922 B CN114552922 B CN 114552922B
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China
Prior art keywords
rotor
stator
annular
inner ring
bearing
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CN202210337492.8A
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CN114552922A (en
Inventor
司纪凯
魏彦企
廖晓辉
聂瑞
梁静
李森
陈延
陈桂贤
彭金柱
王东署
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Henan Kaiyuan Zhiqu Electromechanical Equipment Co ltd
Zhengzhou University
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Henan Kaiyuan Zhiqu Electromechanical Equipment Co ltd
Zhengzhou University
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Priority to CN202210337492.8A priority Critical patent/CN114552922B/en
Publication of CN114552922A publication Critical patent/CN114552922A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/16Centering rotors within the stator; Balancing rotors
    • H02K15/165Balancing the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The invention discloses an assembling process of a double-rotor axial flux motor, and belongs to the field of motor machining and assembling. The assembly process comprises a stator assembly (1) and a rotor assembly (2). The stator assembly (1) comprises an annular stator core, an annular stator winding and a stator base. The rotor assembly (2) comprises an annular rotor core, magnetic steel, a bearing outer ring fastener, a bearing inner ring inner fastener, a bearing inner ring outer fastener, a position encoder code disc, a position encoder reading head, a reading head base, a cover ring and a double-rotor connecting piece. The invention provides a complete and feasible process for assembling the double-rotor axial flux motor, can realize the mode of synchronous rotation of the double rotors in the same position and synchronous rotation in the staggered position, has flexibly adjustable air gap thickness, and provides a simpler process, and the accurate positioning and mounting of the rotor can be realized without an additional assembly platform.

Description

Assembling process of dual-rotor axial flux motor
Technical Field
The invention relates to a motor assembly process, in particular to an axial flux motor, and particularly relates to assembly of a double-rotor axial flux motor.
Background
The axial flux motor is flat in structure and short in axial dimension, so that the axial flux motor is particularly suitable for application occasions with limited axial dimension, such as an electric automobile hub motor, an elevator lifting traction machine, a mute submarine propulsion motor and the like. Since the axial flux machine structure is different from the radial flux machine structure, there is a large difference in the assembly of the two. The assembly scheme of a conventional radial flux machine is not applicable to an axial flux machine. When the axial flux motor is assembled, as the axial magnetic tension generated by the permanent magnet is large, the installation precision of the axial flux motor can be ensured by means of various fixed platform devices; and the installation of the bearing usually adopts interference fit, and the inner ring and the outer ring of the bearing are respectively clamped on the stator fixed shaft and the rotor, so that the installation complexity and the difficulty are greatly increased when the two parts are assembled and installed, and the axial flux motor with a double-rotor structure is particularly improved. In addition, the output performance of the double-rotor motor can be greatly different due to different double-rotor angle differences and air gap thicknesses, the relative positions of the double rotors and the air gap thicknesses of the motor are usually in an unadjustable state after the traditional assembly process is completed, and the output performance of the motor cannot be correspondingly adjusted according to actual requirements.
In summary, the assembling process of the dual-rotor axial flux motor provided by the invention can realize flexible adjustment of the thickness of an air gap, synchronous rotation of the dual rotors in the same position and dislocation, and synchronous rotation, and provides a simpler process, so that accurate positioning and installation of the rotor can be realized without an additional assembling platform.
Disclosure of Invention
The invention designs a double-rotor axial flux motor assembly process which aims to solve the problems that an existing double-rotor axial flux motor is complex in assembly, high in difficulty, poor in double-rotor angle and inflexible in air gap thickness, and comprises a stator assembly (1) and a rotor assembly (2).
The stator assembly (1) comprises an annular stator core (101), an annular stator winding (102) and a stator base (103). The annular stator winding (102) is arranged on the annular stator iron core (101) in a penetrating mode, the annular stator iron core (101) and the stator base (103) are coaxially fixed into a whole, the stator base (103) is provided with a wire outlet hole (104) and a shaft hole (105), and the wire outlet of the annular stator winding is led to the outside of the motor through the wire outlet hole (104) and the shaft hole (105) of the stator base in sequence;
alternatively, for convenience of winding assembly, the annular stator core (101) is formed by splicing segmented arc stator cores (106), or is an annular stator core (107) with a notch;
optionally, the annular stator core (101), the annular stator winding (102) and the stator base (103) are fixed into a whole through a glue filling process, or the annular stator winding (102) and the annular stator core (101) form a stator cake (108) through the glue filling process, and are fixed into a whole with the stator base (103) through mechanical components.
The rotor assembly (2) comprises an annular rotor core (201), magnetic steel (202), a bearing (203), a bearing outer ring fastener (204), a bearing inner ring inner fastener (205), a bearing inner ring outer fastener (206), a position encoder code wheel (207), a position encoder reading head (208), a reading head base (209), a cover ring (210) and a double-rotor connecting piece (211). The magnetic steel (202) is arranged on one side of the annular rotor core (201), and the annular rotor core (201), the outer ring of the bearing (203) and the bearing outer ring fastener (204) are fastened and connected through bolts. The inner bearing ring fastening piece (205) and the outer bearing ring fastening piece (206) are fastened and connected with the inner ring of the bearing (203) through bolts. The inner ring surface of the inner fastening piece (205) of the bearing inner ring and the outer ring surface of the supporting shaft of the stator base (103) are in a special matching mode, so that the rotor assembly (2) is fixed on the stator base (103);
optionally, the inner annular surface of the inner fastening piece (205) of the bearing inner ring is matched with the outer annular surface of the supporting shaft of the stator base (103) through threads, the rotor assembly assemblies (2) at two sides are fixed on the stator base (103), the threads of the supporting shafts at two sides of the stator base (103) are opposite in rotation direction, the threads of the inner annular surface of the inner fastening piece (205) of the bearing inner ring are meshed with the threads at two sides of the stator base (103), the rotor assembly assemblies (2) are screwed into target positions from the shaft ends of the stator base (103), and the air gap size of the dual-rotor axial flux motor is adjusted by controlling the positions of the rotor assembly assemblies (2); the screw threads of the support shafts on the two sides of the stator base (103) are opposite in rotation direction, and the two rotor assembly assemblies (2) are fixedly connected through the double-rotor connecting piece (211) so that when the rotors on the two sides rotate in the same direction, the two rotor assembly assemblies (2) integrally move to the same side of the stator base (103), and uneven air gaps on the two sides or even collision of the rotor assembly assemblies (2) on one side to the stator assembly (1) is caused;
or the inner ring surface of the inner fastening piece (205) of the bearing inner ring is an inward conical surface, the outer ring surface of the supporting shaft of the stator base (103) is an outward conical surface with the same taper, the inner fastening piece (205) of the bearing inner ring and the stator base (103) are provided with corresponding bolt holes, and the rotor assembly assemblies (2) on two sides are fastened on the stator base (103) through conical surface matching and bolt fastening. The size of an air gap of the dual-rotor axial flux motor is adjusted by changing the diameter of a conical surface of a fastener (205) in the bearing inner ring; the conical surface matching and the arrangement method of the double-rotor connecting piece (211) can disperse the axial stress of the bearing (203) caused by the mutual attraction of the magnetic steel (202) and the annular stator core (101).
A position encoder code disc (207) is arranged on the outer side of the annular rotor core (201), a reading head base (209) is arranged on the outer side of a bearing inner ring outer fastening piece (206), a reading head (208) of the position encoder is arranged on the reading head base (209), and an outgoing line of the reading head (208) of the position encoder is led to the outside of the motor through an outgoing line hole (212) of the bearing inner ring outer fastening piece, an outgoing line hole (213) of the bearing inner ring inner fastening piece, an outgoing line hole (104) of the stator base and a shaft hole (105); the shroud (210) is bolted to the outside of the bearing inner race inner fastener (205) to protect the position encoder code wheel (207) and position encoder reading head (208) in the rotor assembly (2).
The two rotor assembly assemblies (2) are symmetrically arranged on two sides of the stator base (103), and the outer circles of the annular rotor cores (201) of the two rotor assembly assemblies (2) are fixedly connected through the double-rotor connecting piece (211).
Bolt holes (215) are distributed on two sides of the double-rotor connecting piece (211), U-shaped holes (214) are formed in the outer circle of the annular rotor core (201) of the rotor assembly (2), the rotor assembly (2) on two sides and the rotor connecting piece (211) are fastened through bolts, and the co-position synchronous rotation and the dislocation synchronous rotation of the rotor assembly (2) on two sides are realized by changing the positions of the bolts in the U-shaped holes (214) of the annular rotor core (201) of the rotor assembly (2).
The assembling process of the double-rotor axial flux motor provides a feasible process for assembling the complete double-rotor axial flux motor, and covers the assembling of specific motor structures and the installation scheme of a position encoder. The invention has the beneficial effects that: the assembling process of the double-rotor axial flux motor can realize the synchronous rotation of the double rotors in the same position, the synchronous rotation of the double rotors in the staggered position and the flexible adjustment of the thickness of the air gap according to the actual performance requirement, and the assembling process of the double-rotor axial flux motor is simpler, the complexity of the bearing installation is reduced, and the accurate positioning and the installation of the rotors can be realized without the help of an additional assembling platform.
Additional features and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a cross-sectional view of an overall assembly of the present invention.
Fig. 2 is a cross-sectional view of the stator assembly of the present invention.
Fig. 3 is a view showing the assembly of the toroidal stator winding and the toroidal stator core according to the present invention.
Fig. 4 is a view of a stator base of the present invention.
Fig. 5 is a sectional arcuate stator core diagram of the present invention.
Fig. 6 is a diagram of an annular stator core with cutouts of the invention.
Fig. 7 is a stator pie chart of the present invention.
FIG. 8 is a rotor assembly view of the present invention
FIG. 9 is a view of an inner race fastener of the present invention.
Fig. 10 is a view of an outer bearing ring fastener of the present invention.
Fig. 11 is a diagram of a birotor connection of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present invention.
The principle of application of the invention is described in detail below with reference to the accompanying drawings.
Fig. 1 is an axial cross-sectional schematic view of an assembling process of a dual-rotor axial flux motor according to an embodiment of the present application.
The assembling process of the double-rotor axial flux motor comprises a stator assembling assembly (1) and a rotor assembling assembly (2).
The stator assembly (1) in the present embodiment comprises an annular stator core (107) with a cutout, an annular stator winding (102) and a stator base (103); the specific arrangement mode is as follows: the annular stator winding (102) is arranged on the annular stator core (107) with the notch in a penetrating mode, the annular stator winding (102), the annular stator core (107) with the notch and the stator base (103) are fixed into a whole through a glue filling process, and outgoing wires of the annular stator winding (102) are led to the outside of the motor through the stator base wire outlet holes (104) and the shaft holes (105) in sequence.
The rotor assembly (2) in the embodiment comprises an annular rotor core (201), magnetic steel (202), a bearing (203), a bearing outer ring fastener (204), a bearing inner ring inner fastener (205), a bearing inner ring outer fastener (206), a position encoder code wheel (207), a position encoder reading head (208), a reading head base (209), a cover ring (210) and a double-rotor connecting piece (211). The specific arrangement mode is as follows: the magnetic steel (202) is attached to one side of the annular rotor core (201), and the annular rotor core (201), the outer ring of the bearing (203) and the bearing outer ring fastener (204) are fastened and connected through bolts. The inner bearing ring fastening piece (205) and the outer bearing ring fastening piece (206) are fastened and connected with the inner ring of the bearing (203) through bolts. The inner ring surface of the inner bearing ring fastener (205) is in threaded fit with the outer ring surface of the supporting shaft of the stator base (103), the rotor assembly assemblies (2) on two sides are fixed on the stator base (103), the threads of the supporting shafts on two sides of the stator base (103) are opposite in screwing direction, the inner ring surface threads of the inner bearing ring fastener (205) are in threaded engagement with the threads on two sides of the stator base (103), the rotor assembly assemblies (2) are screwed into target positions from the shaft ends of the stator base (103), and the air gap size of the dual-rotor axial flux motor is adjusted by controlling the positions of the rotor assembly assemblies (2). A position encoder code disc (207) is arranged on the outer side of the annular rotor core (201), a reading head base (209) is arranged on the outer side of a bearing inner ring outer fastening piece (206), a reading head (208) of the position encoder is arranged on the reading head base (209), and outgoing lines of the reading head (208) of the position encoder are led to the outside of the motor through bearing inner ring outer fastening piece outgoing line holes (212), bearing inner ring inner fastening piece outgoing line holes (213), a stator base outgoing line hole (104) and a shaft hole (105); the shroud (210) is bolted to the outside of the bearing inner race inner fastener (205) to protect the position encoder code wheel (207) and position encoder reading head (208) in the rotor assembly (2). The two rotor assembly assemblies (2) are symmetrically arranged on two sides of the stator base (103), and the outer circles of the annular rotor cores (201) of the two rotor assembly assemblies (2) are fixedly connected through the double-rotor connecting piece (211). Bolt holes (215) are distributed on two sides of the double-rotor connecting piece (211), U-shaped holes (214) are formed in the outer circle of the annular rotor core (201) of the rotor assembly (2), the rotor assembly (2) on two sides and the rotor connecting piece (211) are fastened through bolts, and the co-position synchronous rotation and the dislocation synchronous rotation of the rotor assembly (2) on two sides are realized by changing the positions of the bolts in the U-shaped holes (214) of the annular rotor core (201) of the rotor assembly (2). The screw threads of the support shafts on two sides of the stator base (103) are opposite in rotation direction, and the two rotor assembly assemblies (2) can be prevented from moving to the same side of the stator base (103) integrally when the rotors on two sides rotate in the same direction through the installation mode of the double-rotor connecting piece (211), so that uneven air gaps on two sides or even collision of the rotor assembly assemblies (2) on one side to the stator assembly (1) is caused.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (1)

1. The assembling process of the double-rotor axial flux motor is characterized by comprising the following steps of: a stator assembly (1) and a rotor assembly (2);
the stator assembly (1) comprises an annular stator core (101), an annular stator winding (102) and a stator base (103),
the annular stator winding (102) is arranged on the annular stator core (101) in a penetrating mode, the annular stator core (101) and the stator base (103) are coaxially fixed into a whole, the stator base (103) is provided with a wire outlet hole (104) and a shaft hole (105), and the wire outlet of the annular stator winding is led to the outside of the motor sequentially through the wire outlet hole (104) and the shaft hole (105) of the stator base;
the rotor assembly (2) comprises an annular rotor core (201), magnetic steel (202), a bearing (203), a bearing outer ring fastener (204), a bearing inner ring inner fastener (205), a bearing inner ring outer fastener (206), a position encoder code disc (207), a position encoder reading head (208), a reading head base (209), a cover ring (210) and a double-rotor connecting piece (211),
the magnetic steel (202) is arranged on one side of the annular rotor core (201), and the annular rotor core (201), the outer ring of the bearing (203) and the bearing outer ring fastener (204) are fastened and connected through bolts; the bearing inner ring inner fastener (205) and the bearing inner ring outer fastener (206) are in fastening connection with the inner ring of the bearing (203) through bolts;
the outside of the annular rotor core (201) is provided with the position encoder code wheel (207), the outside of the bearing inner ring outer fastening piece (206) is provided with the reading head base (209), the reading head (208) of the position encoder is arranged on the reading head base (209), and the outgoing line of the reading head (208) of the position encoder is led to the outside of the motor through the bearing inner ring outer fastening piece outgoing line hole (212), the bearing inner ring inner fastening piece outgoing line hole (213), the stator base outgoing line hole (104) and the shaft hole (105); the cover ring (210) is fastened on the outer side of the fastening piece (205) in the bearing inner ring through bolts and is used for protecting a position encoder code disc (207) and a position encoder reading head (208) in the rotor assembly (2);
the two rotor assembly assemblies (2) are symmetrically arranged on two sides of the stator base (103), and the outer circles of the annular rotor cores (201) of the two rotor assembly assemblies (2) are fixedly connected through double rotor connecting pieces (211);
for facilitating winding assembly, the annular stator core (101) is formed by splicing segmented arc-shaped stator cores (106); or an annular stator core (107) with a cutout;
the annular stator core (101), the annular stator winding (102) and the stator base (103) are fixed into a whole through a glue filling process; or the annular stator winding (102) and the annular stator core (101) form a stator cake (108) through a glue filling process, and are fixed with the stator base (103) into a whole through a mechanical part;
the inner ring surface of the bearing inner ring inner fastening piece (205) is in threaded fit with the outer ring surface of the supporting shaft of the stator base (103), the rotor assembly assemblies (2) on two sides are fixed on the stator base (103), the threads on two sides of the stator base (103) are opposite in rotation direction, the inner ring surface threads of the bearing inner ring inner fastening piece (205) are in threaded engagement with the threads on two sides of the stator base (103), the rotor assembly assemblies (2) are screwed into target positions from the shaft ends of the stator base (103), and the air gap size of the double-rotor axial flux motor is adjusted by controlling the positions of the rotor assembly assemblies (2); or alternatively
The inner ring surface of the bearing inner ring inner fastening piece (205) is an inward conical surface, the outer ring surface of the supporting shaft of the stator base (103) is an outward conical surface with the same taper, the bearing inner ring inner fastening piece (205) and the stator base (103) are provided with corresponding bolt holes, and the rotor assembly assemblies (2) on two sides are fastened on the stator base (103) through conical surface matching and bolt fastening; adjusting the size of an air gap of the dual rotor axial flux motor by changing the diameter of a conical surface of a fastener (205) in the bearing inner ring;
bolt holes (215) are distributed on two sides of the double-rotor connecting piece (211), U-shaped holes (214) are formed in the outer circle of the annular rotor core (201), the rotor assembly (2) on two sides and the rotor connecting piece (211) are fastened through bolts, and the co-located synchronous rotation and the misplacement synchronous rotation of the rotor assembly (2) on two sides are realized by changing the positions of the bolts in the U-shaped holes (214) of the annular rotor core (201);
the screw threads of the support shafts on two sides of the stator base (103) are opposite in rotation direction, and the two rotor assembly assemblies (2) can be prevented from moving to the same side of the stator base (103) integrally when the rotors on two sides rotate in the same direction through the installation mode of the double-rotor connecting piece (211), so that uneven air gaps on two sides and collision of the rotor assembly assemblies (2) on one side to the stator assembly (1) are caused.
CN202210337492.8A 2022-03-31 2022-03-31 Assembling process of dual-rotor axial flux motor Active CN114552922B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3261998A (en) * 1960-08-12 1966-07-19 Aerojet General Co Axial airgap dynamoelectric machine
CN202550848U (en) * 2012-03-01 2012-11-21 毕一凡 Insulator structure generator without silicon steel sheet core
CN203942350U (en) * 2014-07-10 2014-11-12 山东省明康安托山特种机电有限公司 The desk permanent-magnet iron-core less motor of adjustable air gap magnetic strength
CN104967256A (en) * 2015-07-14 2015-10-07 华英汽车集团有限公司 Disc type motor with adjustable air gap
CN212115107U (en) * 2020-05-19 2020-12-08 山东精创磁电产业技术研究院有限公司 Axial magnetic field motor capable of adjusting axial length of double air gaps
CN213906533U (en) * 2019-12-19 2021-08-06 徐忠业 Vehicle motor structure
CN113437849A (en) * 2021-07-09 2021-09-24 沈阳工业大学 Double-rotor single-stator axial magnetic flux hybrid excitation motor
CN114123586A (en) * 2021-11-22 2022-03-01 中国第一汽车股份有限公司 Variable magnetic flux axial flux motor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3261998A (en) * 1960-08-12 1966-07-19 Aerojet General Co Axial airgap dynamoelectric machine
CN202550848U (en) * 2012-03-01 2012-11-21 毕一凡 Insulator structure generator without silicon steel sheet core
CN203942350U (en) * 2014-07-10 2014-11-12 山东省明康安托山特种机电有限公司 The desk permanent-magnet iron-core less motor of adjustable air gap magnetic strength
CN104967256A (en) * 2015-07-14 2015-10-07 华英汽车集团有限公司 Disc type motor with adjustable air gap
CN213906533U (en) * 2019-12-19 2021-08-06 徐忠业 Vehicle motor structure
CN212115107U (en) * 2020-05-19 2020-12-08 山东精创磁电产业技术研究院有限公司 Axial magnetic field motor capable of adjusting axial length of double air gaps
CN113437849A (en) * 2021-07-09 2021-09-24 沈阳工业大学 Double-rotor single-stator axial magnetic flux hybrid excitation motor
CN114123586A (en) * 2021-11-22 2022-03-01 中国第一汽车股份有限公司 Variable magnetic flux axial flux motor

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