The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model embodiment is elaborated.
Technical term is explained:
Thermal conductivity factor: under the steady heat transfer condition, the material that 1m is thick, the temperature difference of both side surface is 1 degree (K), the heat that in 1 second, transmits through 1 square metre of area, unit be watt/(Mi Du), i.e. W/ (mk).
Embodiment one
See also Fig. 2, Fig. 2 is the side view of an embodiment of the utility model embodiment medium wavelength conversion equipment.
Wavelength converter 2 comprises and is used to the wavelength conversion layer 100 that absorbs exciting light and produce Stimulated Light; Be used to drive the drive unit 200 that this wavelength conversion layer 100 makes wavelength conversion layer 100 periodic rotary; And the thermal insulation layer 300 between wavelength conversion layer 100 and drive unit 200, wavelength conversion layer 100 is fixedly connected on the drive unit 200 through this thermal insulation layer 300.
Wavelength conversion layer 100 comprises substrate 110 and is located at the material for transformation of wave length sheet 120 on the substrate 110 that thermal insulation layer 300 is fixedly connected this substrate and drive unit between this substrate 110 and drive unit 200.Material for transformation of wave length can be the other materials that fluorescent material, quanta point material maybe can convert exciting light to the Stimulated Light of appropriate color.Can material for transformation of wave length be processed laminated structure and is bonded on the substrate 110, also can material for transformation of wave length be coated in and form material for transformation of wave length sheet 120 on the substrate 110.Substrate 110 can adopt transparent material to process, and also can be speculum.In another embodiment, wavelength conversion layer 100 also can be provided with the clear glass of material for transformation of wave length for inside, at this moment, can need not substrate, and this clear glass directly is fixedly connected with thermal insulation layer 300.
Drive unit 200 comprises a drive surface, and this drive surface is the surface that is fixedly connected with thermal insulation layer 300 of drive unit 200.In the present embodiment; Drive unit 200 is specially motor 200; This motor has a rotating shaft 210; The substrate 110 of wavelength conversion layer 100 is fixedly connected in this rotating shaft 210 through thermal insulation layer 300, and the end face that is fixedly connected with thermal insulation layer of rotating shaft 210 is the drive surface of motor, so the drive surface in the present embodiment is a circle.Substrate 110 is preferably discoid, and along circumferentially being provided with at least two zones, each zone is provided with different wavelengths transition material sheet, exciting light is converted into different Stimulated Light.When motor drove the wavelength conversion layer rotation through rotating shaft 210, each zone of substrate 110 was set in turn on the exposure pathways of exciting light, thus the different Stimulated Light of colour wheel outgoing in regular turn.Above-mentioned at least two zones also can at least one be provided with the zone of material for transformation of wave length sheet and the transparent region of at least one no wavelength transition material sheet.Certainly, substrate 110 also can be along circumferentially having only a zone.
Through in the middle of substrate 110 and drive unit 200, thermal insulation layers 300 being set; To avoid substrate 110 to contact with the direct of drive unit 200; Effectively stoped the heat of wavelength conversion layer 100 to be delivered on the drive unit 200, avoided the problem of drive unit because of the higher decline in service life of long-term work temperature.In the utility model; With the drive surface of drive unit 200 be the bottom surface, with the thickness (being the distance of drive surface to wavelength conversion layer) of thermal insulation layer 300 for the thermal conductivity factor of high each several part in cylindrical is the weighted average of weight during less than 10W/ (mk) with the volume of each several part, can reach heat insulation purpose.Be understood that easily; As long as above-mentioned cylindrical in; Change along thermal conductivity factor on the direction that is parallel to drive surface; And along constant perpendicular to thermal conductivity factor on the direction of drive surface, the thickness that then above-mentioned columniform each several part is with thermal insulation layer 300 is high cylindricality, and this moment, above-mentioned weighted average should be the weighted average of weight with the base area of the each several part in cylindrical promptly.
In the present embodiment, thermal insulation layer 300 is the thermal insulation board 300 of the drive surface (being the end face of rotating shaft 210) of covering drive unit 200.Thermal insulation board 300 is a solid slab; And adopt the relatively poor material of heat conductivility to process; For example thermal conductivity factor is less than the material of 10W/ (mk); Thereby be the bottom surface, be that the weighted average of weight is less than 10W/ (mk) for the thermal conductivity factor of high each several part in cylindrical with the volume of each several part with the thickness (being the distance of drive surface to wavelength conversion layer) of thermal insulation board 300 with the drive surface of drive unit 200; Thereby the heat that can stop wavelength conversion layer 100 to produce effectively is delivered on the drive unit 200, makes the long-term work temperature of drive unit 200 lower.
More preferably, above-mentioned weighted average is less than 1W/ (mk).The thermal insulation board 300 preferred relatively poor macromolecule polymeric materials of heat conductivility that adopt are processed, for example rigid plastics, lucite.In addition, the material of thermal insulation layer preferably has higher intensity, and the fixture of thermal insulation layer both sides brings its stress when bearing revolution.Rigid plastics for example because its thermal conductivity factor low (often less than 1W/ (mk)), mechanical strength good be easy to machining characteristics, become the preferred material of present embodiment thermal insulation board 300.
In addition, because the luminous efficiency and the inversely proportional relation of temperature of material for transformation of wave length, promptly the temperature of material for transformation of wave length is low more, and the luminous efficiency of material for transformation of wave length is just high more.The most directly effective method that reduces the material for transformation of wave length temperature is to use the good material of heat conduction to make the substrate that carries the material for transformation of wave length sheet.Material for transformation of wave length is excited the heat that produced like this, have quite a few and led away and spread by substrate and come, and then the temperature of material for transformation of wave length is minimized.Therefore, the substrate 110 preferred thermal conductivity factors that adopt are processed greater than the material of 40W/ (mk).More preferably, substrate 110 fits tightly with material for transformation of wave length sheet 120, and adopts thermal conductivity factor to process greater than the metal of 40W/ (mk), for example aluminium, copper or iron.
Compared with prior art; In the present embodiment; Through between wavelength conversion layer and drive unit, thermal insulation board being set; And be the bottom surface, be that the thermal conductivity factor of high each several part in cylindrical is that the weighted average of weight is less than 10W/ (mk) with the volume of each several part with the thickness of thermal insulation board with the drive surface of drive unit; Thereby the heat that can stop wavelength conversion layer to produce is delivered on the drive unit, make the long-term work temperature of drive unit low and service life is higher, thereby the service life of colour wheel and whole light source is also higher.And the material for transformation of wave length in the present embodiment is owing to be arranged at heat conductivility preferably on the substrate, thereby material for transformation of wave length has, and temperature is lower, the luminous efficiency advantage of higher, and has the advantage of growing service life owing to temperature is lower.
Embodiment two
See also Fig. 3-Fig. 4, Fig. 3 is the stereogram of the thermal insulation layer among another embodiment of the utility model embodiment medium wavelength conversion equipment, Fig. 4 be embodiment illustrated in fig. 3 in the sketch map on the surface that is fixedly connected with drive unit of thermal insulation layer.
As shown in Figure 3, thermal insulation board 300 comprises opposite first DEIH and second surface CBFG, and first surface DEIH is fixedly connected with substrate 110, and second surface CBFG is fixedly connected with the drive surface (end face of rotating shaft 210) of motor 200.
As shown in Figure 4, the end face S of rotating shaft 210 drops in the scope of the surface C BFG that is fixedly connected with drive unit of thermal insulation board 300.Present embodiment and difference part embodiment illustrated in fig. 2 are: thermal insulation board embodiment illustrated in fig. 2 adopts a kind of material to process; And the thermal insulation board 300 of present embodiment difference by the thermal conductivity factor of employing material in end face S is divided into two zones, for example two nested border circular areas S1 and annular region S2.Suppose that the thermal conductivity factor of the material that adopts is respectively λ 1 and λ 2 in border circular areas S1 and the annular region S2, be the bottom surface, be that the thermal conductivity factor of high cylindrical interior each several part is that the weighted average of weight is (S1* λ 1+S2* λ 2)/(S1+S2) with the base area of each several part with the thickness of thermal insulation board 300 with the drive surface of motor 200 so.
Embodiment three
See also Fig. 5 a-Fig. 5 b, Fig. 5 a is the stereogram of the thermal insulation layer among another embodiment of the utility model embodiment medium wavelength conversion equipment, and Fig. 5 b is the amplification view of thermal insulation layer A-A position in Fig. 5 a illustrated embodiment.
Shown in Fig. 5 a, thermal insulation board 300 comprises opposite first DEIH and second surface CBFG, and first surface DEIH is fixedly connected with substrate 110, and second surface CBFG is fixedly connected with the drive surface of motor 200.Shown in Fig. 5 a and Fig. 5 b, present embodiment and difference part embodiment illustrated in fig. 2 are: the thermal insulation board 300 of Wavelength converter 3 is the loose structure that comprises a plurality of holes 310, is filled with inert gas or air in each hole 310.Because the thermal conductivity factor of the gas in the hole 310 is very low, thereby make drive surface (end face of rotating shaft 210) with motor 200 be the bottom surface, be the weighted average reduction of weight for the thermal conductivity factor of high each several part in cylindrical with the volume of each several part with the thickness of thermal insulation board 300 distance of drive surface to substrate 110 (promptly from).
Hole 310 is many more, and the shared ratio of hole 310 is big more, and then above-mentioned weighted average is low more, and heat insulation effect is just good more, and above-mentioned weighted average is preferably and is lower than 10W/ (mk); But the shared ratio of hole is crossed the intensity of affects thermal insulation board, the pulling force when making thermal insulation board can not bear motor 200 rotations.In practical application, can be through the material of the different hole accountings of experiment, select a kind of both can proof strength, can play the material of best effect of heat insulation again.
Be understood that easily, for the thermal insulation board of loose structure, because the existence of hole, the processing material and can select metal material except hole of thermal insulation board, thus make thermal insulation board can have bigger intensity.At this moment, though the metal material heat conductivility is good, because the existence of hole, make above-mentioned weighted average be between the thermal conductivity factor of gas in thermal conductivity factor and the hole of metal material.Therefore, as long as above-mentioned weighted average, just can reach effect heat insulation and the protection motor less than 10W/ (mk).
Embodiment four
See also Fig. 6, Fig. 6 is the cutaway view of the thermal insulation layer in the alternative embodiment of Fig. 5 b illustrated embodiment.As shown in Figure 6; The difference part of present embodiment and Fig. 5 b illustrated embodiment is: the hole 310 of thermal insulation board 300 is stratiforms; Promptly in material, form a plurality of gas lamellas; Can play reduction equally is the bottom surface with the drive surface (end face of rotating shaft 210) of motor 200, is the weighted average of weight for the thermal conductivity factor of high each several part in cylindrical with the volume of each several part with the thickness of the thermal insulation board distance of drive surface to substrate 110 (promptly from).
In addition; In another embodiment, thermal insulation board 300 can also be vacuum insulation panel (VIP, Vacuum Insulation Panel); It is composited by filling core and vacuum protection top layer; The heat transmission that can avoid cross-ventilation to cause effectively, therefore average thermal conductivity factor can reduce significantly, has than the better effect of heat insulation of loose structure.
Embodiment five
See also Fig. 7, Fig. 7 is side view and the front view of thermal insulation layer of another embodiment of the utility model embodiment medium wavelength conversion equipment.
Shown in the left side of Fig. 7 is the side view of Wavelength converter 7; Shown in the right is the front view of thermal insulation layer 300; Present embodiment and difference part embodiment illustrated in fig. 2 are: the cross section of the thermal insulation layer 300 of Wavelength converter 7 is an annular 320 and one circle 330 the combination concentric with the turning cylinder bottom surface; The external diameter of this annular 320 equates with the radius of turning cylinder; This circle 330 is positioned at the inside of this annular 320, and between annular 320 is with circular 330, has a cavity, makes the contact area of drive surface of thermal insulation layer 300 and turning cylinder 210 less than the projected area of this drive surface on substrate 110 (being wavelength conversion layer 100).Because the thermal conductivity factor of cavity is very low; Thereby make that the drive surface (end face of rotating shaft 210) with motor 200 be the bottom surface, be that the weighted average of weight (promptly base area with each several part be weight) lower for the thermal conductivity factor of high cylindrical interior each several part with the volume of each several part with the thickness of the thermal insulation layer distance of drive surface to substrate 110 (promptly from).
Suppose that annular 320 zone of thermal insulation layer 300 adopts same materials to process with circular 330 zones; And thermal conductivity factor is λ 3; The area in two zones is respectively S3 and S4; And the thermal conductivity factor of the cavity between annular 320 zones and circular 330 zones is λ 4; Area is S5, and then the drive surface with motor 200 is the bottom surface, is that the thermal conductivity factor of high each several part in cylindrical is that the weighted average of weight is ((S3+S4) * λ 3+S5* λ 4)/(S3+S4+S5) with the base area of each several part with the thickness of thermal insulation layer.
Because the thermal conductivity factor λ 4 of air can ignore in the cavity, thereby the weighted average in the present embodiment can approximate ((S3+S4) * λ 3)/(S3+S4+S5).This shows that thermal insulation layer 300 is more little with the contact area (S3+S4) of the drive surface of drive unit, then the weighted average in the present embodiment is low more.In the present embodiment, can make weighted average be lower than 10W/ (mk), to reach effect heat insulation and the protection motor through selecting the size of λ 3 and contact area (S3+S4).
Be understood that easily; As long as it is enough little that contact area (S3+S4) accounts for the area (S3+S4+S5) of drive surface; Then can select bigger λ 3, promptly select for use the higher material of thermal conductivity factor to process thermal insulation layer 300, for example the higher metal material of intensity; Thereby thermal insulation layer play heat insulation in, the fixture of thermal insulation layer both sides brings its stress in the time of can also bearing revolution well.At this moment, thermal insulation layer preferably with the substrate of the rotating shaft of drive unit or the wavelength conversion layer molding structure that is integrated so that make comparatively simple and easyly, reduce cost.
Embodiment six
See also Fig. 8, Fig. 8 is side view and the front view of thermal insulation layer of another embodiment of the utility model embodiment medium wavelength conversion equipment.
Present embodiment is with difference part embodiment illustrated in fig. 7: the cross section of the thermal insulation layer 300 of Wavelength converter 8 is identical with circle 330 shown in Figure 7; Be bottom surface with the drive surface of motor 200 this moment, is that the thermal conductivity factor of high each several part in cylindrical is that the weighted average of weight is (S4* λ 3+ (S3+S5) * λ 4)/(S3+S4+S5) with the each several part base area with the thickness of thermal insulation layer.Because the thermal conductivity factor λ 4 of air can ignore in the cavity, thereby the weighted average of present embodiment can approximate (S4* λ 3)/(S3+S4+S5).This shows that the weighted average in the present embodiment is lower than embodiment illustrated in fig. 7, have better effect of heat insulation.
Embodiment seven
See also Fig. 9, Fig. 9 is side view and the front view of thermal insulation layer of another embodiment of the utility model embodiment medium wavelength conversion equipment.
Present embodiment is with difference part embodiment illustrated in fig. 7: the cross section of the thermal insulation layer 300 of Wavelength converter 9 is identical with annular 320 shown in Figure 7; Be bottom surface with the drive surface of motor 200 this moment, is that the thermal conductivity factor of high each several part in cylindrical is that the weighted average of weight is (S3* λ 3+ (S4+S5) * λ 4)/(S3+S4+S5) with the base area of each several part with the thickness of thermal insulation layer 300.Because the thermal conductivity factor λ 4 of air can ignore in the cavity, thereby the weighted average of present embodiment can approximate (S3* λ 3)/(S3+S4+S5).This shows that the weighted average in the present embodiment is lower than embodiment illustrated in fig. 7, have better effect of heat insulation.
In embodiment one to embodiment four; Thermal insulation layer is the thermal insulation board of the drive surface of covering drive unit; Each cross section that is parallel to drive surface that is thermal insulation layer all covers drive surface; In this case, drive unit is when driving wavelength conversion layer through thermal insulation layer, and wavelength conversion layer has dynamic balancing preferably.And in embodiment five to embodiment seven; Because the contact area of the drive surface of thermal insulation layer and drive unit is less than the projected area of this drive surface on wavelength conversion layer; Thereby can use thermal conductivity factor material higher and that intensity is higher to process thermal insulation layer; Metal material for example, thus thermal insulation layer has bigger intensity.
More than each embodiment be that circle is that example describes all with the drive surface of drive unit, but do not limit the utility model with this.The drive surface of drive unit also can be various rules or irregular figures such as triangle, square, pentagon.More than each embodiment be that example describes all with the wavelength conversion layer periodic rotary of drive unit driver plate shape, but do not limit the utility model with this.In other embodiments, wavelength conversion layer also can be arranged in the tubular structure of periodic rotary under the driving of drive unit; Perhaps, it is periodically round mobile that drive unit also can drive wavelength conversion layer, and this moment, wavelength conversion layer can be the banded structure of periodic translation under drive unit drives.
Can be summarized by above-mentioned each embodiment and to draw, the Wavelength converter among the utility model embodiment comprises: be used to the wavelength conversion layer that absorbs exciting light and produce Stimulated Light; Be used to drive the drive unit that this wavelength conversion layer makes the wavelength conversion layer cycle movement; Thermal insulation layer between wavelength conversion layer and drive unit, wavelength conversion layer is fixedly connected on this drive unit through this thermal insulation layer,, the surface that is fixedly connected with this thermal insulation layer of this drive unit is the drive surface of drive unit; Be the bottom surface, be that the thermal conductivity factor of the each several part in the high cylindricality is that the weighted average of weight is less than 10W/ (mk) with the volume of each several part with the thickness of thermal insulation layer with the drive surface of drive unit.
Compared with prior art; Among the utility model embodiment; Through between wavelength conversion layer and drive unit, thermal insulation layer being set; And be the bottom surface, be that the thermal conductivity factor of the each several part in the high cylindricality is that the weighted average of weight is less than 10W/ (mk) with the volume of each several part with the thickness of thermal insulation layer with the drive surface of drive unit; Thereby the heat that can stop wavelength conversion layer to produce is delivered on the drive unit, make the long-term work temperature of drive unit low and service life is higher, thereby the service life of colour wheel and whole light source is also higher.
The utility model also provides light-emitting device, comprises the excitation source and the Wavelength converter that are used to send exciting light; This Wavelength converter can comprise structure and the function among above-mentioned each embodiment, and the wavelength conversion layer of this Wavelength converter is used to absorb the exciting light that this excitation source sends and produces Stimulated Light.
The above is merely the embodiment of the utility model; Be not thus the restriction the utility model claim; Every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the utility model.