CN202517725U - Fuse machine - Google Patents
Fuse machine Download PDFInfo
- Publication number
- CN202517725U CN202517725U CN2012200863750U CN201220086375U CN202517725U CN 202517725 U CN202517725 U CN 202517725U CN 2012200863750 U CN2012200863750 U CN 2012200863750U CN 201220086375 U CN201220086375 U CN 201220086375U CN 202517725 U CN202517725 U CN 202517725U
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- fuse machine
- cylinder
- frame
- welding
- hot
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Abstract
The utility model relates to a fuse machine which comprises a frame and a cabinet, wherein the frame is arranged on upper side of the cabinet; a control box is arranged on a side wall of the frame; a moveable operating platform and a heat mould are arranged on the top surface of the cabinet; the heat mould is fixedly connected with the top end of the frame through a vertical moving cylinder; two sides of the heat mould are guided through a vertical column; a clamp is arranged on the upper side of the moveable operating platform; a guide rail and a cylinder are arranged on the lower side of the moveable operating platform; the moveable operating platform can move back and forth on the guide rail; the cylinder is required by the back-and-forth movement; the fuse machine further comprises a pressure boosting cylinder; and the pressure boosting cylinder is arranged on the vertical moving cylinder. Workpieces are connected together by the fuse machine in a fusing pressurizing mode; a welding pressure is changed during a welding process; and compared with the traditional fusing welding mode, the pressure-changing welding mode has the advantages that the welding temperature is low, the welding point is smooth, the volatile flavor generated under high temperature during a traditional plastic fusing welding process is avoided, the energy-saving effect is obvious and the service lives of a welding joint and a heating part are prolonged.
Description
Technical field
The utility model relates to a kind of fuse machine, and is especially a kind of under assurance hot melt effect prerequisite, reduces the fuse machine of hot melting temperature.
Background technology
In commercial production, the bonding general using fuse machine between the plastic parts is bonding in addition, specifically, utilize fuse machine with workpiece by the heat fusion joint hot melt, so that it combines with another workpiece.Traditional fuse machine only utilizes heat to make the fusing point fusing and produces bonding force, and the fusing point fusing can produce a large amount of harmful escaping gases, thereby human body is produced injury, and the fusing point after bonding can be jagged, needs post-production, also wasted the energy simultaneously.
Summary of the invention
Goal of the invention: the purpose of the utility model is to provide that a kind of fuse machine wastes energy to solve the conventional hot melt machine, bonding back fusing point burr is many and produce the problem of toxic gas.
Technical scheme: the utility model adopts following technological means to realize:
A kind of fuse machine comprises frame and rack, and said frame is arranged on the rack upside; Side in frame is provided with control cabinet; End face at rack is provided with travelling table and hot-die mould, and said hot-die mould is fixedly connected on the top of frame through moving up and down cylinder, it is led through column in the both sides of hot-die mould; At the travelling table upside anchor clamps are set; Downside is provided with the line slideway that supplies travelling table to move forward and backward, and described fuse machine also comprises a pressurized cylinder, and described pressurized cylinder is arranged on and moves up and down on the cylinder.
Described fuse machine also comprises and moves radially cylinder; The described cylinder that moves radially is arranged between travelling table and the rack; Front side at described rack is provided with console, is oppositely arranged start button in the both sides of console, in the front side of control boss stop button is set.
Described fuse machine also comprises the grating that guarantees operating personnel's personal safety; Said grating is arranged on the interior both sides of frame; The touch-screen that supplies user's operation and show the fuse machine relevant parameter is set on described control cabinet; Said touch-screen also is provided with air pressure valve, pressure regulator valve and alarm lamp through being arranged on its switching of rotary switch control on the control cabinet on control cabinet.
On described hot-die mould, be provided with 4 groups of hot melt heads in order to the heating plate at least, the temperature of said hot melt head is controlled by control cabinet, is provided with wheel and fixing feet at the downside of rack.
Beneficial effect: the utility model utilizes the hot melt pressing mode that workpiece is linked together, and welding pressure changes in welding process, and the welding manner of this transformation power is compared with traditional sweat soldering mode; Welding temperature is low; Solder joint is smooth, and high temperature produces the volatilization smell during no conventional plastic sweat soldering, and energy-saving effect is obvious; Plumb joint, the component life of heating is long.
Description of drawings
Fig. 1 is the utility model structural representation.
Wherein 1-frame, 2-pressurized cylinder, 3-move up and down cylinder, 4-hot-die mould, 5-and move radially cylinder, 6-anchor clamps, 7-travelling table, 8-line slideway, 9-stop button, 10-start button, 11-pressure regulator valve, 12-grating, 13-air pressure valve, 14-rotary switch, 15-touch-screen, 16-alarm lamp.
The specific embodiment
Below in conjunction with Figure of description the utility model is further detailed:
The utility model relates to a kind of fuse machine of brand new, and it comprises a rack, in the bottom of rack wheel and fixing feet is set; The carrying of being convenient to machine like this is with fixing, at the upside of rack frame 1 is set, and a secondary line slideway 8 is set on the end face of rack; Travelling table 7 is set on line slideway 8; So, described travelling table 7 just can move forward and backward in line slideway 8 upper edge directions, and anchor clamps 6 are set on travelling table 7.On the top of frame 1, be provided with one and move up and down cylinder 3, an end that moves up and down cylinder 3 connects frame 1; The other end connects hot-die mould 4, and hot-die mould 4 is a rectangular flat, at the downside of flat board some composing type hot melt heads is set; In the utility model, described hot melt head is provided with 4 ~ 6, is provided with porose at the place, both sides of flat board; The rack end face is provided with column, and described column passes the hole, thereby the mobile of hot-die mould 4 led; Avoid hot-die mould 4 in motion process, to squint, also be provided with stop nut in order to regulate the height of cylinder, so that hot-die mould 4 can accurately arrive the precalculated position moving up and down cylinder 3 tops.Travelling table 7 is provided with one and moves radially cylinder 5; The said cylinder 5 that moves radially is arranged between rack and the travelling table 7; Be provided with radially that the purpose of cylinder 5 is to make the position of the anchor clamps 6 on the travelling table 7 to match with the position of hot-die mould 4, radially cylinder 5 also plays and drives the purpose that travelling table 7 seesaws simultaneously.In the utility model; Described fuse machine also comprises a pressurized cylinder 2; Described pressurized cylinder 2 is arranged on and moves up and down on the cylinder 3; Pressurized cylinder 2 drops to the workpiece continued at hot-die mould 4 and gives an one of which downward pressure, and the size of force value was controlled through the controlling organization of fuse machine with the time that presses down.In the front side of rack, be provided with a console that holds control button, be provided with two pieces of start buttons 10 in the both sides of platform; The front side of boss is provided with one piece of stop button 9, has only when pressing two pieces of start buttons 10 simultaneously, and fuse machine is started working just now; So just avoided operating personnel's mistake that is in operation that hand is stretched in the machine and the accident that causes running over and injure; Be provided with simultaneously the grating 12 that ensures operator safety in the inboard of frame, specifically, when operating personnel in that machine is in service when hand is stretched into machine intimate; Light between the grating 12 is just cut off by operating personnel's hand; Grating 12 is sent to controlling organization with this situation, and controlling organization is controlled machine down immediately, thereby guarantees operating personnel's personal safety.
In the utility model; Described controlling organization is a control cabinet, and a touch-screen 15 is set on the control cabinet surface, and said touch-screen 15 is in order to the running status of display device; Simultaneously; This touch-screen 15 also can make operating personnel import the instruction step relevant parameter of fuse machine is controlled, and the open and close of said touch-screen 15 realize through the rotary switch 14 that is arranged on the control cabinet, on control cabinet, also are provided with air pressure valve 13 and the integral pressure of pressure regulator valve 11 in order to the control fuse machine.Be provided with the alarm lamp 16 of warning usefulness at the top of control cabinet, when the equipment operation is broken down, alarm lamp 16 flickers, touch-screen 15 shows failure code or abort situation simultaneously, reminds operating personnel in time to fix a breakdown.
The utility model adopts following concrete steps to carry out hot melt:
At first, on workbench, put the plastics part of desire welding, then open fuse machine; The travelling table of fuse machine is carrying plastics part and is getting into predetermined welding position, then moves up and down the cylinder band and the hot-die mould and drop to the plastics part place, and the hot melt head on the hot-die mould begins heating; Heating-up temperature is greater than 100 ℃, looks concrete workpiece heat time heating time and decides, and heats 3s at least; The purpose of heating is to dispel the moisture of plastic workpiece surface, benefits welding; No matter the heating of plastic workpiece also makes simultaneously ambient temperature how much, and the environment before the welding of plastics part remains constant, thereby has guaranteed the stability of the high-quality welding of plastics part.Next, by being arranged on the pressurized cylinder that moves up and down on the cylinder hot-die mould is pressurizeed, thereby given the potential energy of a distortion of workpiece solder joint; This potential energy makes the solder joint generation deformation that is provided with on the workpiece, because plastics are macromolecular structure, solder joint inside has produced a large amount of heat energy in fusing point deformation; These heat energy make solder joint inside that hot melt take place, and the solder joint moulding needs two workpiece of welding to link together; Welding process finishes; Then move up and down cylinder and drive the hot-die mould original position that rises back, the workpiece that the travelling table band after welding is got back to original position, and wait is worked next time.
Above-mentioned step can be accomplished automatically, and specifically: operating personnel are placed on travelling table with the plastics part of desire welding, then press start button, and the described fuse machine of the utility model just carries out work according to above-mentioned step.Above-mentioned steps can also manually be carried out step by step, manually relies on the switch that is arranged on the control cabinet to select with switching automatically.
Equipment is before getting into automatic running status; Operating personnel set picture (hot molten time and pressurization time) by parameter; Set carrying out parameter the running time of relevant processing step, the hot melt of the set basis plastic of the temperature on the fuse machine and deciding will be tested and try to achieve optimum data; The setting of the hot molten time when fuse machine hot melt mould presses down also will be decided according to the hot melt of plastic.
In above-mentioned steps, can between pressurization steps and hot-die mould up step, the air blowing cooling step be set, like this can be so that workpiece cool off faster, bonding effect is better, in order to realize this function, need on the hot-die mould, install the air blowing cooling device additional.
Claims (7)
1. fuse machine; It is characterized in that: said fuse machine comprises frame (1) and rack; Said frame (1) is arranged on the rack upside, in the side of frame (1) control cabinet is set, and at the end face of rack travelling table (7) and hot-die mould (4) is set; Said hot-die mould (4) is fixedly connected on the top of frame (1) through moving up and down cylinder (3); Leading to it through column in both sides at hot-die mould (4), at travelling table (7) upside anchor clamps (6) is set, and downside is provided with the line slideway (8) that supplies travelling table (7) to move forward and backward; Described fuse machine also comprises a pressurized cylinder (2), and described pressurized cylinder (2) is arranged on and moves up and down on the cylinder (3).
2. fuse machine according to claim 1 is characterized in that: described fuse machine also comprises and moves radially cylinder (5) in order to travelling table.
3. fuse machine according to claim 1 is characterized in that: the front side at described rack is provided with console, is oppositely arranged start button (10) in the both sides of console, and stop button (9) is set in the front side of console.
4. according to claim 1 or 2 or 3 described fuse machines, it is characterized in that: described fuse machine also comprises the grating (12) that guarantees operating personnel's personal safety, and said grating (12) is arranged on the both sides of frame.
5. fuse machine according to claim 4; It is characterized in that: the touch-screen (15) that supplies user's operation and show the fuse machine relevant parameter is set on the described control cabinet, on control cabinet, also is provided with air pressure valve (13), pressure regulator valve (11) and alarm lamp (16).
6. fuse machine according to claim 5 is characterized in that: the hot melt head of corresponding heating element heater in order to the heating plate is set on described hot-die mould (4), and the temperature of said hot melt head is controlled by control cabinet.
7. fuse machine according to claim 6 is characterized in that: the downside at rack is provided with wheel and fixing feet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200863750U CN202517725U (en) | 2012-03-09 | 2012-03-09 | Fuse machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200863750U CN202517725U (en) | 2012-03-09 | 2012-03-09 | Fuse machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202517725U true CN202517725U (en) | 2012-11-07 |
Family
ID=47100689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200863750U Expired - Fee Related CN202517725U (en) | 2012-03-09 | 2012-03-09 | Fuse machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202517725U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601998A (en) * | 2012-03-09 | 2012-07-25 | 太仓市皓荣化工科技有限公司 | Hot melting device and hot melting method thereof |
| CN103057118A (en) * | 2013-01-05 | 2013-04-24 | 昆山宾达精密配件有限公司 | Fuse machine |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN104149336A (en) * | 2014-08-26 | 2014-11-19 | 常州常利来电子有限公司 | Automatic riveting press of safety piece |
| CN105082527A (en) * | 2014-05-06 | 2015-11-25 | 昆山瑞鸿诚自动化设备科技有限公司 | Novel hot melting equipment |
-
2012
- 2012-03-09 CN CN2012200863750U patent/CN202517725U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601998A (en) * | 2012-03-09 | 2012-07-25 | 太仓市皓荣化工科技有限公司 | Hot melting device and hot melting method thereof |
| CN103057118A (en) * | 2013-01-05 | 2013-04-24 | 昆山宾达精密配件有限公司 | Fuse machine |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN103817473B (en) * | 2013-12-31 | 2017-01-18 | 上海通领汽车科技股份有限公司 | Interior parts welding device |
| CN105082527A (en) * | 2014-05-06 | 2015-11-25 | 昆山瑞鸿诚自动化设备科技有限公司 | Novel hot melting equipment |
| CN104149336A (en) * | 2014-08-26 | 2014-11-19 | 常州常利来电子有限公司 | Automatic riveting press of safety piece |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121107 Termination date: 20130309 |