CN102601998A - Hot melting device and hot melting method thereof - Google Patents
Hot melting device and hot melting method thereof Download PDFInfo
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- CN102601998A CN102601998A CN2012100605950A CN201210060595A CN102601998A CN 102601998 A CN102601998 A CN 102601998A CN 2012100605950 A CN2012100605950 A CN 2012100605950A CN 201210060595 A CN201210060595 A CN 201210060595A CN 102601998 A CN102601998 A CN 102601998A
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- fuse machine
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- die mould
- hot melting
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Abstract
The invention relates to a hot melting device which comprises a stander and a cabinet, wherein the stander is arranged at the upper side of the cabinet, the side face of the stander is provided with a control box, the top surface of the cabinet is provided with a movable work table and a mould heating mould, the mould heating mould is fixedly connected with the top end of the stander by an upward/downward moving air cylinder, the mould heating mould is guided by stand columns arranged at two sides of the mould heating mould, the upper side of the movable work table is provided with a clamp, and the lower side of the movable work table is provided with a guide rail which moves the movable work table front and back and an air cylinder required for offering a frontward/backward motion. The hot melting device further comprises a pressurizing air cylinder, wherein the pressurizing air cylinder is arranged on the upward/downward moving air cylinder. Meanwhile, the invention further discloses a hot melting method of the hot melting device. Workpieces are connected with one another in a pressurizing way by means of hot melting, and a welding pressure is changed in the process of welding. Compared with the conventional hot melting welding mode, the pressure-variable welding mode is low in welding temperature, smooth in welding points, free from volatile smell during the conventional high-temperature hot melting welding of the plastic, and obvious in energy-saving effect, and the welding head and heating parts are long in service life.
Description
Technical field
The present invention relates to a kind of fuse machine, especially a kind of guaranteeing to reduce the fuse machine of hot melting temperature under the hot melt effect prerequisite, the invention discloses its melt process simultaneously.
Background technology
In commercial production, the bonding general using fuse machine between the plastic parts is bonding in addition, specifically, utilize fuse machine with workpiece by the heat fusion joint hot melt, so that it combines with another workpiece.Traditional fuse machine only utilizes heat to make the fusing point fusing and produces bonding force, and the fusing point fusing can produce a large amount of harmful escaping gases, thereby human body is produced injury, and the fusing point after bonding can be jagged, needs post-production, also wasted the energy simultaneously.
Summary of the invention
Goal of the invention: the object of the present invention is to provide that a kind of fuse machine wastes energy to solve the conventional hot melt machine, bonding back fusing point burr is many and produce the problem of toxic gas, the invention provides the melt process of this fuse machine simultaneously.
Technical scheme: the present invention adopts following technological means to realize:
A kind of fuse machine comprises frame and rack, and said frame is arranged on the rack upside; Side in frame is provided with control cabinet; End face at rack is provided with travelling table and hot-die mould, and said hot-die mould is fixedly connected on the top of frame through moving up and down cylinder, it is led through column in the both sides of hot-die mould; At the travelling table upside anchor clamps are set; Downside is provided with the line slideway that supplies travelling table to move forward and backward, and described fuse machine also comprises a pressurized cylinder, and described pressurized cylinder is arranged on and moves up and down on the cylinder.
Described fuse machine also comprises and moves radially cylinder; The described cylinder that moves radially is arranged between travelling table and the rack; Front side at described rack is provided with console, is oppositely arranged start button in the both sides of console, in the front side of control boss stop button is set.
Described fuse machine also comprises the grating that guarantees operating personnel's personal safety; Said grating is arranged on the interior both sides of frame; The touch-screen that supplies user's operation and show the fuse machine relevant parameter is set on described control cabinet; Said touch-screen also is provided with air pressure valve, pressure regulator valve and alarm lamp through being arranged on its switching of rotary switch control on the control cabinet on control cabinet.
On described hot-die mould, be provided with 4 groups of hot melt heads in order to the heating plate at least, the temperature of said hot melt head is controlled by control cabinet, is provided with wheel and fixing feet at the downside of rack.
A kind of melt process of fuse machine may further comprise the steps:
(1) travelling table is carrying the workpiece of desiring welding and is getting into the precalculated position;
(2) move up and down cylinder drive hot-die mould and drop to the workpiece place;
(3) the hot melt head on the hot-die mould is heated and is made the workpiece welding surroundings constant;
(4) pressurized cylinder makes workpiece bonding to the pressurization of hot-die mould;
(5) move up and down cylinder and drive the hot-die mould original position that rises back;
(6) travelling table moves back to original position.
Described hot melt step (1)-(6) are through start button and its start and stop of stop button control, and described step (1)-(6) are operation successively automatically.
Described step (1)-(6) are through manual step-by-step operation.
Beneficial effect: the present invention utilizes the hot melt pressing mode that workpiece is linked together, and welding pressure changes in welding process, and the welding manner of this transformation power is compared with traditional sweat soldering mode; Welding temperature is low; Solder joint is smooth, and high temperature produces the volatilization smell during no conventional plastic sweat soldering, and energy-saving effect is obvious; Plumb joint, the component life of heating is long.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Wherein 1-frame, 2-pressurized cylinder, 3-move up and down cylinder, 4-hot-die mould, 5-and move radially cylinder, 6-anchor clamps, 7-travelling table, 8-line slideway, 9-stop button, 10-start button, 11-pressure regulator valve, 12-grating, 13-air pressure valve, 14-rotary switch, 15-touch-screen, 16-alarm lamp.
The specific embodiment
Below in conjunction with Figure of description the present invention is further detailed:
The present invention relates to a kind of fuse machine of brand new, it comprises a rack, in the bottom of rack wheel and fixing feet is set; The carrying of being convenient to machine like this is with fixing, at the upside of rack frame 1 is set, and a secondary line slideway 8 is set on the end face of rack; Travelling table 7 is set on line slideway 8; So, described travelling table 7 just can move forward and backward in line slideway 8 upper edge directions, and anchor clamps 6 are set on travelling table 7.On the top of frame 1, be provided with one and move up and down cylinder 3, an end that moves up and down cylinder 3 connects frame 1; The other end connects hot-die mould 4, and hot-die mould 4 is a rectangular flat, at the downside of flat board some composing type hot melt heads is set; Among the present invention, described hot melt head is provided with 4 ~ 6, is provided with porose at the place, both sides of flat board; The rack end face is provided with column, and described column passes the hole, thereby the mobile of hot-die mould 4 led; Avoid hot-die mould 4 in motion process, to squint, also be provided with stop nut in order to regulate the height of cylinder, so that hot-die mould 4 can accurately arrive the precalculated position moving up and down cylinder 3 tops.Travelling table 7 is provided with one and moves radially cylinder 5; The said cylinder 5 that moves radially is arranged between rack and the travelling table 7; Be provided with radially that the purpose of cylinder 5 is to make the position of the anchor clamps 6 on the travelling table 7 to match with the position of hot-die mould 4, radially cylinder 5 also plays and drives the purpose that travelling table 7 seesaws simultaneously.Among the present invention; Described fuse machine also comprises a pressurized cylinder 2; Described pressurized cylinder 2 is arranged on and moves up and down on the cylinder 3; Pressurized cylinder 2 drops to the workpiece continued at hot-die mould 4 and gives an one of which downward pressure, and the size of force value was controlled through the controlling organization of fuse machine with the time that presses down.In the front side of rack, be provided with a console that holds control button, be provided with two pieces of start buttons 10 in the both sides of platform; The front side of boss is provided with one piece of stop button 9, has only when pressing two pieces of start buttons 10 simultaneously, and fuse machine is started working just now; So just avoided operating personnel's mistake that is in operation that hand is stretched in the machine and the accident that causes running over and injure; Be provided with simultaneously the grating 12 that ensures operator safety in the inboard of frame, specifically, when operating personnel in that machine is in service when hand is stretched into machine intimate; Light between the grating 12 is just cut off by operating personnel's hand; Grating 12 is sent to controlling organization with this situation, and controlling organization is controlled machine down immediately, thereby guarantees operating personnel's personal safety.
Among the present invention; Described controlling organization is a control cabinet, and a touch-screen 15 is set on the control cabinet surface, and said touch-screen 15 is in order to the running status of display device; Simultaneously; This touch-screen 15 also can make operating personnel import the instruction step relevant parameter of fuse machine is controlled, and the open and close of said touch-screen 15 realize through the rotary switch 14 that is arranged on the control cabinet, on control cabinet, also are provided with air pressure valve 13 and the integral pressure of pressure regulator valve 11 in order to the control fuse machine.Be provided with the alarm lamp 16 of warning usefulness at the top of control cabinet, when the equipment operation is broken down, alarm lamp 16 flickers, touch-screen 15 shows failure code or abort situation simultaneously, reminds operating personnel in time to fix a breakdown.
The present invention discloses the melt process of this fuse machine, concrete steps are following:
At first, on workbench, put the plastics part of desire welding, then open fuse machine; The travelling table of fuse machine is carrying plastics part and is getting into predetermined welding position, then moves up and down the cylinder band and the hot-die mould and drop to the plastics part place, and the hot melt head on the hot-die mould begins heating; Heating-up temperature is greater than 100 ℃, looks concrete workpiece heat time heating time and decides, and heats 3s at least; The purpose of heating is to dispel the moisture of plastic workpiece surface, benefits welding; No matter the heating of plastic workpiece also makes simultaneously ambient temperature how much, and the environment before the welding of plastics part remains constant, thereby has guaranteed the stability of the high-quality welding of plastics part.Next, by being arranged on the pressurized cylinder that moves up and down on the cylinder hot-die mould is pressurizeed, thereby given the potential energy of a distortion of workpiece solder joint; This potential energy makes the solder joint generation deformation that is provided with on the workpiece, because plastics are macromolecular structure, solder joint inside has produced a large amount of heat energy in fusing point deformation; These heat energy make solder joint inside that hot melt take place, and the solder joint moulding needs two workpiece of welding to link together; Welding process finishes; Then move up and down cylinder and drive the hot-die mould original position that rises back, the workpiece that the travelling table band after welding is got back to original position, and wait is worked next time.
Above-mentioned step can be accomplished automatically, and specifically: operating personnel are placed on travelling table with the plastics part of desire welding, then press start button, and fuse machine of the present invention just carries out work according to above-mentioned step.Above-mentioned steps can also manually be carried out step by step, manually relies on the switch that is arranged on the control cabinet to select with switching automatically.
Equipment is before getting into automatic running status; Operating personnel set picture (hot molten time and pressurization time) by parameter; Set carrying out parameter the running time of relevant processing step, the hot melt of the set basis plastic of the temperature on the fuse machine and deciding will be tested and try to achieve optimum data; The setting of the hot molten time when fuse machine hot melt mould presses down also will be decided according to the hot melt of plastic.
In above-mentioned steps, can between pressurization steps and hot-die mould up step, the air blowing cooling step be set, like this can be so that workpiece cool off faster, bonding effect is better, in order to realize this function, need on the hot-die mould, install the air blowing cooling device additional.
Claims (10)
1. fuse machine; It is characterized in that: said fuse machine comprises frame (1) and rack; Said frame (1) is arranged on the rack upside, in the side of frame (1) control cabinet is set, and at the end face of rack travelling table (7) and hot-die mould (4) is set; Said hot-die mould (4) is fixedly connected on the top of frame (1) through moving up and down cylinder (3); Leading to it through column in both sides at hot-die mould (4), at travelling table (7) upside anchor clamps (6) is set, and downside is provided with the line slideway (8) that supplies travelling table (7) to move forward and backward; Described fuse machine also comprises a pressurized cylinder (2), and described pressurized cylinder (2) is arranged on and moves up and down on the cylinder (3).
2. fuse machine according to claim 1 is characterized in that: described fuse machine also comprises and moves radially cylinder (5) in order to travelling table.
3. fuse machine according to claim 1 is characterized in that: the front side at described rack is provided with console, is oppositely arranged start button (10) in the both sides of console, and stop button (9) is set in the front side of console.
4. according to claim 1 or 2 or 3 described fuse machines, it is characterized in that: described fuse machine also comprises the grating (12) that guarantees operating personnel's personal safety, and said grating (12) is arranged on the both sides of frame.
5. fuse machine according to claim 4; It is characterized in that: the touch-screen (15) that supplies user's operation and show the fuse machine relevant parameter is set on the described control cabinet, on control cabinet, also is provided with air pressure valve (13), pressure regulator valve (11) and alarm lamp (16).
6. fuse machine according to claim 5 is characterized in that: the hot melt head of corresponding heating element heater in order to the heating plate is set on described hot-die mould (4), and the temperature of said hot melt head is controlled by control cabinet.
7. fuse machine according to claim 6 is characterized in that: the downside at rack is provided with wheel and fixing feet.
8. the melt process of a fuse machine as claimed in claim 1 is characterized in that: may further comprise the steps:
(1) travelling table (7) is carrying the workpiece of desiring welding and is getting into the precalculated position;
(2) move up and down cylinder (3) drive hot-die mould (4) and drop to the workpiece place;
(3) the hot melt head on the hot-die mould (4) is heated and is made the workpiece welding surroundings constant;
(4) pressurized cylinder (2) makes workpiece bonding to hot-die mould (4) pressurization;
(5) move up and down cylinder (3) and drive hot-die mould (4) original position that rises back;
(6) travelling table (7) moves back to original position.
9. melt process according to claim 8 is characterized in that: described hot melt step (1)-(6) are through start button and its start and stop of stop button control, and described step (1)-(6) are operation successively automatically.
10. melt process according to claim 8 is characterized in that: described step (1)-(6) are through manual step-by-step operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100605950A CN102601998A (en) | 2012-03-09 | 2012-03-09 | Hot melting device and hot melting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100605950A CN102601998A (en) | 2012-03-09 | 2012-03-09 | Hot melting device and hot melting method thereof |
Publications (1)
| Publication Number | Publication Date |
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| CN102601998A true CN102601998A (en) | 2012-07-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100605950A Withdrawn CN102601998A (en) | 2012-03-09 | 2012-03-09 | Hot melting device and hot melting method thereof |
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| CN (1) | CN102601998A (en) |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922742A (en) * | 2012-11-07 | 2013-02-13 | 凡嘉科技（无锡）有限公司 | Welding jig for filter membrane of air-permeable bottle cap |
| CN102935719A (en) * | 2012-10-31 | 2013-02-20 | 宁波神通模塑有限公司 | Novel welding technology for thermoplastic materials and device for achieving welding technology |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN104476768A (en) * | 2014-12-25 | 2015-04-01 | 北京垠海工程技术研究有限责任公司 | Hot air welding machine |
| CN104786059A (en) * | 2015-04-30 | 2015-07-22 | 江西科伦医疗器械制造有限公司 | Infusion set air inflow plug assembly welding process |
| CN104816468A (en) * | 2015-04-30 | 2015-08-05 | 江西科伦医疗器械制造有限公司 | Full-automatic plastic pin assembly device |
| CN105057830A (en) * | 2015-08-24 | 2015-11-18 | 苏州赛腾精密电子股份有限公司 | Small-batch hot melting mechanism |
| CN105101760A (en) * | 2015-09-30 | 2015-11-25 | 深圳市奥兰特机械有限公司 | Temperature control equipment electric cabinet with external heat radiating device |
| CN105108261A (en) * | 2015-09-28 | 2015-12-02 | 苏州汉腾自动化设备有限公司 | Hot-melting machine |
| CN105196532A (en) * | 2015-09-24 | 2015-12-30 | 天津市久跃科技有限公司 | Hot melting device |
| CN105904655A (en) * | 2016-04-25 | 2016-08-31 | 昆山瑞鸿诚自动化设备科技有限公司 | Hot melt device for injection-molded piece |
| CN106466931A (en) * | 2015-08-21 | 2017-03-01 | 比亚迪股份有限公司 | Hot press |
| CN107717164A (en) * | 2017-11-24 | 2018-02-23 | 广东菲柯特电子科技有限公司 | PCB positioning hot melting device and method |
| CN107932955A (en) * | 2017-12-25 | 2018-04-20 | 无锡特恒科技有限公司 | One kind pushes hot-melting mechanism |
| CN108248056A (en) * | 2018-01-16 | 2018-07-06 | 芜湖博康汽车饰件有限公司 | A kind of sweat soldering tooling |
| CN108724741A (en) * | 2018-08-13 | 2018-11-02 | 常熟力登维汽车部件有限公司 | PE moldings butting tooling and system of processing |
| CN108943740A (en) * | 2017-05-17 | 2018-12-07 | 天津宝盈电脑机械有限公司 | Full-automatic fuse machine |
| CN110039791A (en) * | 2018-10-16 | 2019-07-23 | 佛山航天华涛汽车塑料饰件有限公司 | Sweating soldering device |
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| CN202517725U (en) * | 2012-03-09 | 2012-11-07 | 太仓市皓荣化工科技有限公司 | Fuse machine |
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| CN2511476Y (en) * | 2001-11-15 | 2002-09-18 | 欣玛兴业有限公司 | Automatic binding and forming device for foamed plastics |
| CN2600247Y (en) * | 2003-01-21 | 2004-01-21 | 英业达股份有限公司 | Structure of hot melter |
| CN1714976A (en) * | 2004-06-28 | 2006-01-04 | 鸿富锦精密工业（深圳）有限公司 | Thermostatic type thermo-compression bonding device and thermal pressure welding method |
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Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102935719A (en) * | 2012-10-31 | 2013-02-20 | 宁波神通模塑有限公司 | Novel welding technology for thermoplastic materials and device for achieving welding technology |
| CN102935719B (en) * | 2012-10-31 | 2015-04-29 | 宁波神通模塑有限公司 | Novel welding technology for thermoplastic materials and device for achieving welding technology |
| CN102922742A (en) * | 2012-11-07 | 2013-02-13 | 凡嘉科技（无锡）有限公司 | Welding jig for filter membrane of air-permeable bottle cap |
| CN103817473B (en) * | 2013-12-31 | 2017-01-18 | 上海通领汽车科技股份有限公司 | Interior parts welding device |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN104476768A (en) * | 2014-12-25 | 2015-04-01 | 北京垠海工程技术研究有限责任公司 | Hot air welding machine |
| CN104786059A (en) * | 2015-04-30 | 2015-07-22 | 江西科伦医疗器械制造有限公司 | Infusion set air inflow plug assembly welding process |
| CN104816468A (en) * | 2015-04-30 | 2015-08-05 | 江西科伦医疗器械制造有限公司 | Full-automatic plastic pin assembly device |
| CN106466931B (en) * | 2015-08-21 | 2019-11-05 | 比亚迪股份有限公司 | Hot press |
| CN106466931A (en) * | 2015-08-21 | 2017-03-01 | 比亚迪股份有限公司 | Hot press |
| CN105057830A (en) * | 2015-08-24 | 2015-11-18 | 苏州赛腾精密电子股份有限公司 | Small-batch hot melting mechanism |
| CN105196532A (en) * | 2015-09-24 | 2015-12-30 | 天津市久跃科技有限公司 | Hot melting device |
| CN105108261A (en) * | 2015-09-28 | 2015-12-02 | 苏州汉腾自动化设备有限公司 | Hot-melting machine |
| CN105101760B (en) * | 2015-09-30 | 2019-04-16 | 深圳市奥兰特机械有限公司 | Temperature-controlled appliance electric cabinet with external radiating device |
| CN105101760A (en) * | 2015-09-30 | 2015-11-25 | 深圳市奥兰特机械有限公司 | Temperature control equipment electric cabinet with external heat radiating device |
| CN105904655A (en) * | 2016-04-25 | 2016-08-31 | 昆山瑞鸿诚自动化设备科技有限公司 | Hot melt device for injection-molded piece |
| CN108943740A (en) * | 2017-05-17 | 2018-12-07 | 天津宝盈电脑机械有限公司 | Full-automatic fuse machine |
| CN107717164A (en) * | 2017-11-24 | 2018-02-23 | 广东菲柯特电子科技有限公司 | PCB positioning hot melting device and method |
| CN107932955A (en) * | 2017-12-25 | 2018-04-20 | 无锡特恒科技有限公司 | One kind pushes hot-melting mechanism |
| CN108248056A (en) * | 2018-01-16 | 2018-07-06 | 芜湖博康汽车饰件有限公司 | A kind of sweat soldering tooling |
| CN108724741A (en) * | 2018-08-13 | 2018-11-02 | 常熟力登维汽车部件有限公司 | PE moldings butting tooling and system of processing |
| CN110039791A (en) * | 2018-10-16 | 2019-07-23 | 佛山航天华涛汽车塑料饰件有限公司 | Sweating soldering device |
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Application publication date: 20120725 |