CN104228056B - The Suppression of High-frequency Welding Devices of car carpeting and the high frequency welding method of car carpeting - Google Patents

The Suppression of High-frequency Welding Devices of car carpeting and the high frequency welding method of car carpeting Download PDF

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Publication number
CN104228056B
CN104228056B CN201410454894.1A CN201410454894A CN104228056B CN 104228056 B CN104228056 B CN 104228056B CN 201410454894 A CN201410454894 A CN 201410454894A CN 104228056 B CN104228056 B CN 104228056B
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pressure head
soldering tip
main
head
weldering
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CN104228056A (en
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许伟朴
秦立民
罗小春
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Jiangsu Changshu automobile decoration Group Co.,Ltd.
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CHANGSHU AUTOMOTIVE TRIM Co Ltd
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Abstract

The invention discloses a kind of Suppression of High-frequency Welding Devices of car carpeting, including high frequency cabinet, hydraulic station, cooler, switch board and welding section, the welding section is equipped with the side pressure head of the main pressure head and horizontal movement of vertical movement, weld mold is fixedly installed in slide, the slide slides disengaging welding section by sliding rail, the weld mold includes mould and soldering tip, the soldering tip includes main weldering head corresponding with main pressure head and side ram position and side soldering tip respectively, the mould is equipped with the through-hole for accommodating main weldering head and side soldering tip, the main weldering head and side soldering tip are arranged in through-hole.Car carpeting is produced using the equipment, an equipment and secondary one process of mold be completed at the same time two different shapes, position pedal pad welding, improve production efficiency, Improving The Quality of Products, reduce cost.

Description

The Suppression of High-frequency Welding Devices of car carpeting and the high frequency welding method of car carpeting
Technical field
The present invention relates to a kind of high frequency welding methods of this equipment of Suppression of High-frequency Welding Devices and use, more particularly to one kind The high frequency welding method of the car carpeting of the Suppression of High-frequency Welding Devices and use of the car carpeting equipment.
Background technology
The secondary mold of existing car carpeting Suppression of High-frequency Welding Devices generally use one carries out the welding on single surface, single to weld Pressure head completes welding with mold cooperation.When producing certain car carpetings, the surface that there are two tools is welded, and shape Shape is different.It is relatively low using traditional welding equipment production efficiency, it needs to weld one of surface using a secondary mold Afterwards, semi-finished product are exited out of Suppression of High-frequency Welding Devices, then with mold exchange, carpet also turn over by corresponding removed from a mold Turn, is loaded on another mold and is welded.Since the welding condition on two surfaces is different, while with mold exchange It also needs to, with changing processing parameter setting, be susceptible to operation error and product qualification rate is caused to decline.
Invention content
In view of the deficiencies of the prior art, the object of the present invention is to provide a kind of Suppression of High-frequency Welding Devices of car carpeting, solve The problem of car carpeting welding needs to reset technological parameter with mold exchange.It is a further object of the invention that utilizing this high frequency Welding equipment carries out the high frequency welding method of car carpeting.
The technical scheme is that such:A kind of Suppression of High-frequency Welding Devices of car carpeting, including high frequency cabinet, hydraulic pressure It stands, cooler, switch board and welding section, the welding section are equipped with the side pressure head of the main pressure head and horizontal movement of vertical movement, weldering It connects mold and is fixedly installed in slide, the slide slides disengaging welding section by sliding rail, and the weld mold includes mould and weldering Head, the soldering tip include that main weldering head corresponding with main pressure head and side ram position and side soldering tip, the mould are equipped with use respectively In the through-hole for accommodating main weldering head and side soldering tip, the main weldering head and side soldering tip are arranged in through-hole.
Further, the main weldering head and side bonding tool surface are equipped with weldering line protrusion, and being equipped with vacuum between the weldering line protrusion inhales Attached hole.
Further, the through-hole of the mould is surrounded by carpet adsorption hole.
Further, the welding section is equipped with shielding aluminium sheet.
A kind of high frequency welding method of car carpeting, including PVC raw materials are laid on soldering tip, vacuum absorption holes are by PVC Raw material is adsorbed in main weldering head and side soldering tip, and carpet part is laid on mould, and carpet part is adsorbed on tire by carpet adsorption hole On tool, slide drives weld mold to slip into welding section, and main pressure head and side pressure head compress carpet part and PVC raw materials successively, Vacuum absorption holes and carpet adsorption hole stop adsorbing successively, and side pressure head welds cooling and shaping, and side pressure head unclamps carpet part, main pressure Head welding cooling and shaping, main pressure head unclamp carpet part, and slide skids off welding section, obtains finished product.
Preferably, the main pressure head and side pressure head compress carpet part and PVC raw materials successively, and preceding shielding aluminium sheet decline makes weldering It is closed to meet area, after main pressure head unclamps carpet part, shielding aluminium sheet, which rises, opens welding section.
The advantages of technical solution provided by the invention, is:There are two high-frequency welding pressure head, the matchings of main side pressure head to cut for equipment It changes, substep welds.Two welding pressure heads work at the same time, process complete two different shapes, position pedal pad welding, Only need to correctly adjust one-time process parameter in entire welding process, so that it may at the same ensure the welding precision of two pieces of PVC, intensity with Evenness improves production efficiency, Improving The Quality of Products.Realize that an equipment, secondary one process of mold are completed at the same time two differences The welding of pedal pad of shape, position reduces cost of investment without welding twice and two complete equipments and mold.
Description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is that the present invention overlooks structural scheme of mechanism.
Fig. 3 is side structure schematic view of the present invention.
Fig. 4 is weld mold structural scheme of mechanism.
Specific implementation mode
With reference to embodiment, the invention will be further described, but not as a limitation of the invention.
Refer to Fig. 1 to 4, the Suppression of High-frequency Welding Devices of car carpeting, including high frequency cabinet 1, hydraulic station 2, cooler 3, control Cabinet 4 and welding section 5.Wherein hydraulic station 2 is used to give the lower pressure power such as main pressure head 6, side pressure head 7, what cooler 3 took over ratio-frequency welding Region is cooled down, and switch board 4 controls welding condition.It is equipped with main pressure head 6 and the horizontal movement of vertical movement in welding section 5 Side pressure head 7, the outside of welding section 5 is equipped with the shielding aluminium sheet 51 for shielding high frequency injury.Weld mold 8 is fixedly installed in cunning Seat 9, slide 9 slide disengaging welding section 5 by sliding rail 10, and carpet part and PVC raw materials, which are integrally fixed on slide 9, passes in and out welding Area 5.Weld mold 8 include with the matched mould 81 of carpet shape and soldering tip 82, soldering tip 82 include respectively with main pressure head 6 and side pressure The first corresponding main weldering head 82a and side soldering tip 82b in 7 position, mould 81 are equipped with for accommodating main weldering head 82a's and side soldering tip 82b Through-hole 81a, main weldering head 82a and side soldering tip 82b are arranged in through-hole 81a, and carpet absorption is surrounded by the through-hole 81a of mould 81 Hole 81b.It is equipped with weldering line protrusion 83 in main weldering head 82a and the side surfaces soldering tip 82b, vacuum absorption holes 84 are equipped between weldering line protrusion 83.
The high-frequency welding production process that car carpeting is carried out using the device is such, is first laid on PVC raw materials On main weldering head 82a and side soldering tip 82b, PVC raw materials are adsorbed in main weldering head 82a and side by opening corresponding vacuum absorption holes 84 Soldering tip 82b.Then carpet part is laid on mould 81, opens carpet adsorption hole 81b and carpet part is adsorbed on mould 81 On.Carpet part and PVC raw material relative positions are fixed at this time, and are fixed on slide 9 by weld mold 8.Then it slides Seat 9 drives weld mold 8 to slip into welding section 5, and after slide 9 enters welding section 5, the shielding decline of aluminium sheet 51 keeps welding section 5 close It closes.Main pressure head 6 pushes the part that tightly blanket part and PVC raw materials are located at main weldering head 82a in the driving of hydraulic station 2, then side pressure head 7 The part that tightly blanket part and PVC raw materials are located at side soldering tip 82b is pushed in the driving of hydraulic station 2.Vacuum absorption holes 84 and carpet are inhaled Attached hole 81b stops adsorbing successively, first starts side pressure head 7 and welds, and by 3 cooling and shaping of cooler, side pressure head 7 unclamps after the completion of sizing Carpet part, the then welding of main pressure head 6, by 3 cooling and shaping of cooler, main pressure head 6 unclamps carpet part after the completion of sizing.Shielding Aluminium sheet 51 rises, and due to carpet part and the welded sizing of PVC raw materials, need not open vacuum absorption holes 84 and carpet Adsorption hole 81b directly skids off slide 9 from welding section 5, obtains finished product.

Claims (4)

1. a kind of Suppression of High-frequency Welding Devices of car carpeting, including high frequency cabinet (1), hydraulic station (2), cooler (3), switch board (4) With welding section (5), it is characterised in that:The welding section (5) is equipped with the side pressure head of the main pressure head (6) and horizontal movement of vertical movement (7), weld mold (8) is fixedly installed in slide (9), and the slide (9) slides disengaging welding section (5), institute by sliding rail (10) It includes mould (81) and soldering tip (82) to state weld mold (8), the soldering tip (82) include respectively with main pressure head (6) and side pressure head (7) the corresponding main weldering head (82a) in position and side soldering tip (82b), the mould (81) be equipped with for accommodate main weldering head (82a) and The through-hole (81a) of side soldering tip (82b), the main weldering head (82a) and side soldering tip (82b) setting are in through-hole (81a), the main weldering Head surface (82a) and side soldering tip (82b) is equipped with weldering line protrusion (83), and the weldering line is equipped with vacuum absorption holes between raised (83) (84), the through-hole (81a) of the mould (81) is surrounded by carpet adsorption hole (81b).
2. the Suppression of High-frequency Welding Devices of car carpeting according to claim 1, it is characterised in that:The welding section (5) is equipped with Shield aluminium sheet (51).
3. a kind of high frequency welding method of car carpeting, it is characterised in that:Including PVC raw materials to be laid on soldering tip (82), very PVC raw materials are adsorbed in main weldering head (82a) and side soldering tip (82b) by empty adsorption hole (84), and carpet part is laid on mould (81) On, carpet part is adsorbed on mould (81) by carpet adsorption hole (81b), and slide (9) drives weld mold (8) to slip into weldering Area (5) is met, main pressure head (6) and side pressure head (7) compress carpet part and PVC raw materials successively, and vacuum absorption holes (84) and carpet are inhaled Attached hole (81b) stops absorption successively, and side pressure head (7) welds cooling and shaping, and side pressure head (7) unclamps carpet part, main pressure head (6) weldering Cooling and shaping is connect, main pressure head (6) unclamps carpet part, and slide (9) skids off welding section (5), obtains finished product.
4. the high frequency welding method of car carpeting according to claim 3, it is characterised in that:The main pressure head (6) and side Pressure head (7) compresses carpet part and PVC raw materials successively, and preceding shielding aluminium sheet (51), which declines, keeps welding section (5) closed, main pressure head (6) After unclamping carpet part, shielding aluminium sheet (51), which rises, opens welding section (5).
CN201410454894.1A 2014-09-10 2014-09-10 The Suppression of High-frequency Welding Devices of car carpeting and the high frequency welding method of car carpeting Active CN104228056B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104625522B (en) * 2015-02-06 2016-08-17 中国运载火箭技术研究院 A kind of 5M level store-vessel bottom longitudinal seam welding equipment
CN108790186A (en) * 2018-05-21 2018-11-13 广德天运新技术股份有限公司 A kind of carpet foot pad high-frequency welding tooling

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5091031A (en) * 1990-05-02 1992-02-25 Vittorio Strapazzini Method for forming plastic molded panels with inserts
CN1387992A (en) * 2002-03-31 2003-01-01 凌正然 Continuous HF plastic hot bonding machine and its hot bonding method
CN202174743U (en) * 2011-07-15 2012-03-28 佛山国林机电科技有限公司 Automatic high-frequency strong heat sealing machine with double push plates
CN102744480A (en) * 2012-07-16 2012-10-24 陈建初 High-frequency sensing tin soldering machine and welding method
CN103111697A (en) * 2013-01-31 2013-05-22 昆山福易雅自动化科技有限公司 Automatic brazing device of connection between copper and stainless steel
CN204095127U (en) * 2014-09-10 2015-01-14 常熟市汽车饰件股份有限公司 The Suppression of High-frequency Welding Devices of car carpeting

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0585245A (en) * 1991-09-27 1993-04-06 Ikeda Bussan Co Ltd Welding method of heel mat in car carpet
KR20120005071A (en) * 2010-07-08 2012-01-16 허성종 High frequency heating adhesive apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5091031A (en) * 1990-05-02 1992-02-25 Vittorio Strapazzini Method for forming plastic molded panels with inserts
CN1387992A (en) * 2002-03-31 2003-01-01 凌正然 Continuous HF plastic hot bonding machine and its hot bonding method
CN202174743U (en) * 2011-07-15 2012-03-28 佛山国林机电科技有限公司 Automatic high-frequency strong heat sealing machine with double push plates
CN102744480A (en) * 2012-07-16 2012-10-24 陈建初 High-frequency sensing tin soldering machine and welding method
CN103111697A (en) * 2013-01-31 2013-05-22 昆山福易雅自动化科技有限公司 Automatic brazing device of connection between copper and stainless steel
CN204095127U (en) * 2014-09-10 2015-01-14 常熟市汽车饰件股份有限公司 The Suppression of High-frequency Welding Devices of car carpeting

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Address after: 215500 No. 288, Hai Yu Bei Road, Changshou City, Suzhou, Jiangsu.

Patentee after: Jiangsu Changshu automobile decoration Group Co.,Ltd.

Address before: 215500 No. 288, Hai Yu Bei Road, Changshou City, Suzhou, Jiangsu.

Patentee before: CHANGSHU AUTOMOTIVE TRIM Co.,Ltd.

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