CN202513127U - Automatic winding device for polygonal lamp filament - Google Patents
Automatic winding device for polygonal lamp filament Download PDFInfo
- Publication number
- CN202513127U CN202513127U CN2012201426559U CN201220142655U CN202513127U CN 202513127 U CN202513127 U CN 202513127U CN 2012201426559 U CN2012201426559 U CN 2012201426559U CN 201220142655 U CN201220142655 U CN 201220142655U CN 202513127 U CN202513127 U CN 202513127U
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- winding device
- filament
- automatic winding
- rotating shaft
- hollow rotating
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Abstract
The utility model discloses an automatic winding device for a polygonal lamp filament. The automatic winding device comprises a winding assembly and a speed regulating motor, wherein the speed regulating motor is used for providing a rotating force for the winding assembly. The winding assembly comprises a support, a hollow rotating shaft, an electrode support, an energizing reel, a machine head and a filament reel, wherein the hollow rotating shaft is rotatablely arranged on the support; the electrode support, the energizing reel, the machine head and the filament reel are arranged at the right end of the hollow rotating shaft in sequence from inside to outside; the hollow rotating shaft is sheathed onto a mandrel; both ends of the mandrel are exposed out of the hollow rotating shaft; the right end of the mandrel is provided with a winding head; a copper ring mutually connected with a copper electrode on the electrode support is inlaid on the left side face of the energizing reel; the copper electrode is connected with a non-common electrode of a heating power supply; the copper ring is also connected with a supporting arm located on the right side face of the energizing reel, and further, is mutually connected with a tungsten filament hung on the supporting arm; and the machine head is provided with a tensioning device used for regulating the tensity of the tungsten filament of the filament reel. Through setting the rotating speed and the starting time of the motor, the technical parameters of the lamp filament can be accurately controlled by the device, and the production efficiency is high.
Description
Technical field
The utility model relates to tungsten halogen lamp pipe manufacturer field, particularly relates to the automatic winding device of the effective polygonal filament of a kind of tungsten halogen lamp.
Background technology
Modern printing heating, rubber are fitted, are coated with in many heated baking special equipment such as drying, powder body coating, have all adopted infrared ray heating, drying technology.For this reason, infrared ray halogen tungsten fluorescent tube is installed all in its equipment, the heater in its fluorescent tube is the polygonal tungsten filament.Under nominal working conditions, the colour temperature of tube filament is about 1400 ℃, will produce the medium wave band infrared ray.
The polygonal filament of infrared ray halogen tungsten fluorescent tube is that straight tungsten filament is wound on the flat mold of customization; Form the flat spiral coil; After tread flaking, a kind of regular no heart yearn filament that the flat spiral coil forms under the effect of the resilience force of metal tungsten wire itself is called the polygonal filament.
Winding method in the past is: adopt hand coil winding machine, a hand is arrested metal tungsten wire, and the another hand rotates the coil winding machine handle, and it is wound on the mold of flat of customization, makes the polygonal filament.The method of the hand coil winding machine coiling of this employing polygonal filament, technical parameter control is not accurate, production efficiency is not high, is not suitable for the production in enormous quantities of infrared ray halogen tungsten fluorescent tube.
Summary of the invention
The technical problem that the utility model will solve provides the automatic winding device of the polygonal filament that a kind of technical parameter control is accurate, production efficiency is high.
The purpose of the utility model realizes through following technical scheme:
A kind of automatic winding device of polygonal filament comprises: coiling assembly and the buncher of revolving force is provided for said coiling assembly.Said coiling assembly comprises bearing, be rotatably installed in hollow rotating shaft on the said bearing, be installed in electrode suppor, energising dish, head and silk dish on the hollow rotating shaft right-hand member from inside to outside successively; Said hollow shaft set is on a mandrel; These mandrel two ends are stuck in said hollow rotating shaft; Right-hand member at mandrel is equipped with the coiling chieftain that the coiling filament is used, stud with on the left surface of energising dish with electrode suppor on the copper ring that is connected of copper electrode, said copper electrode is connected with the non-public pole of heating power supply; Simultaneously; Said copper ring also be positioned at energising dish right flank on support arm be connected, and then realize that with the tungsten filament on being suspended on support arm circuit is connected, be used to regulate the tensioning apparatus that silk coils the tungsten filament rate of tension being equipped with one on the said head.The left end of mandrel is fixed on the pivot holder, to prevent its play.
Described tensioning apparatus comprises that one is arranged on the line wheel on the head, and said line wheel is provided with a rope that has spring, through the tension force of spring, regulates the tungsten filament tensioning degree.
Preferably, be provided with cannelure, in said cannelure, be provided with cushion rubber at the bore area of said silk dish, described silk dish be removably mounted on the said head and with said head tight fit.In an embodiment of the utility model, described cannelure is provided with 2.This structure is convenient to the installation and removal of silk dish.
Left end in said hollow rotating shaft is equipped with pinion, on the arbor of said buncher, master gear is installed, said pinion and said gear.
Said bearing is the square column type of hollow, and left and right two riser inboards therein respectively are equipped with a bearing, and said hollow rotating shaft is installed on the said two bearings.
This automatic winding device is arranged on the platform; Said platform is arranged on the board; Said board is a bin formula structure, is provided with the door of splitting in its side, in board, is provided with the main power source case; Transformer, adjuster and speed regulation controller for motor are housed in the main power source case, the control button and the switch of this automatic winding device of control is installed on said door.
The polygonal filament winding device of the utility model through setting rotating speed of motor and number of starts, can precisely be controlled the technical parameter of filament, and its production efficiency is high, is applicable to the production in enormous quantities of infrared ray halogen tungsten fluorescent tube.
Description of drawings
Fig. 1 is the perspective view of the utility model polygonal filament winding device;
Fig. 2 is the structural representation of coiling assembly in the utility model polygonal filament winding device;
Fig. 3 is the partial enlarged drawing of head section among Fig. 2;
Fig. 4 is the working state schematic representation of the utility model polygonal filament winding device;
Fig. 5 is the partial enlarged drawing of head section among Fig. 4;
Fig. 6 a is the front view of the polygonal filament of the utility model coiling device coiling;
Fig. 6 b is the end view of the polygonal filament of the utility model coiling device coiling.
Embodiment
Be elaborated below in conjunction with the polygonal filament winding device and the winding method of accompanying drawing to the utility model.The polygonal filament of the utility model is used for infrared ray halogen tungsten fluorescent tube.
As shown in Figure 1, the coiling device of this polygonal filament comprises: board 2, be arranged on panel 7 on the board 2, be arranged on platform 6 on panel 7 left sides, be arranged on coiling assembly 3, safety guard 4 and buncher 5 on the platform 6.
As shown in Figure 2, on the axle of said buncher 5 master gear 20 is installed, be used to be in transmission connection; Said coiling assembly 3 is critical components of accomplishing the polygonal filament winding, and this assembly is to be the basis with bearing 15, and is the center with hollow rotating shaft 16.Coiling assembly 3 comprises: be rotatably installed in hollow rotating shaft 16 on the bearing, be installed in electrode suppor 14, energising dish 13, head 11 and silk dish 10 on hollow rotating shaft 16 right-hand members successively from inside to outside.Hollow rotating shaft 16 is set on the mandrel 9, and mandrel 9 two ends are stuck in hollow rotating shaft 16, at the right-hand member of mandrel 9 the coiling chieftain 8 that the coiling filament is used is installed.
Coiling chieftain 8 is connected with mandrel 9 through connector, and coiling chieftain 8 is the flat mold, is used to the filament that is shaped.The left end of mandrel 9 and pivot holder 18 tighten together through screw, to prevent its play.
Stud with on the left surface of energising dish 13 with electrode suppor 14 on the copper ring (not shown) that is connected of copper electrode.Said copper electrode is connected with the non-public pole of heating power supply (that is: non-earth terminal); Simultaneously; Said copper ring also be positioned at the support arm 12 that energising coils on 13 right flanks and be connected; And then realize that with the tungsten filament on being suspended on support arm 12 circuit is connected, be used to regulate the tensioning apparatus that silk coils tungsten filament rate of tension on 10 being equipped with one on the said head.
Referring to Fig. 3, said tensioning apparatus comprises that one is arranged on the line wheel 21 of head 11, and line wheel 21 is provided with a rope that has spring, with it the straight tungsten filament appropriateness on the silk dish 10 is tightened during production.
Bore area at silk dish 10 is provided with cannelure, and in the present embodiment, cannelure has twice, in the per pass cannelure, is respectively arranged with cushion rubber, silk dish 10 be removably mounted on the head 11 and with head 11 tight fits.Jam-pack is to realize through the cushion rubber in the twice cannelure, thereby the replacing operation that makes silk dish 10 take off and install from head 11 becomes very convenient quick.
Left end in hollow rotating shaft 16 is equipped with pinion 19, master gear 20 engagements on the arbor of pinion 19 and buncher 5.
Below in conjunction with Fig. 4, Fig. 5 the polygonal filament winding method of this device is elaborated.Its coiling step is following:
1) pallet is placed on the dull and stereotyped right part of board, is used to deposit the polygonal filament of completion of processing, set the filament number of turns and quantity, power-on and buncher switch, governing speed button, preferred velocity interval is 180～220 rev/mins;
2), and be installed on the head 11 with the straight tungsten filament silk dish 10 of packing into;
3) rope on the line wheel of adjusting head 11 is tightened straight tungsten filament appropriateness;
4) straight tungsten filament is placed on the coiling chieftain 8, press start button, the device running, heating current is regulated in the beginning coiling, and preferred current range is 4～6 amperes;
5) after one of the coiling, this equipment stops automatically, from the good terminal silk of the filament angle of coiling, cuts off tungsten filament, takes off the polygonal filament of completion of processing and puts in the pallet;
6) repeating step 4,5, the filament quantity that sets until completion.
In winding process, metal tungsten wire automatic tread flaking under the effect of the resilience force of itself forms the regular polygonal filament shown in Fig. 6 a, the 6b.
Claims (8)
1. the automatic winding device of a polygonal filament; It is characterized in that: this automatic winding device comprises the coiling assembly and is the buncher that said coiling assembly provides revolving force; Said coiling assembly comprises bearing (15), be rotatably installed in hollow rotating shaft (16) on the said bearing, be installed in electrode suppor (14), energising dish (13), head (11) and silk dish (10) on hollow rotating shaft (16) right-hand member from inside to outside successively; Said hollow rotating shaft (16) is set on the mandrel (9); This mandrel (9) two ends are stuck in hollow rotating shaft (16); Right-hand member at mandrel (9) is equipped with the coiling chieftain (8) that the coiling filament is used, stud with on the left surface of energising dish (13) with electrode suppor (14) on the copper ring that is connected of copper electrode, said copper electrode is connected with the non-public pole of heating power supply; Simultaneously; Said copper ring also be positioned at energising dish (13) right flank on support arm (12) be connected, and then realize that with the tungsten filament on being suspended on support arm (12) circuit is connected, on said head, be equipped with one and be used for regulating upward tensioning apparatus of tungsten filament rate of tension of silk dish (10).
2. automatic winding device according to claim 1; It is characterized in that: described tensioning apparatus comprises that one is arranged on the line wheel (21) on the head (11); Said line wheel is provided with a rope that has spring, through the tension force of spring, regulates the tensioning degree of tungsten filament.
3. automatic winding device according to claim 1; It is characterized in that: the bore area at said silk dish (10) is provided with cannelure; In said cannelure, be provided with cushion rubber, described silk dish (10) be removably mounted on that said head (11) is gone up and with said head (11) tight fit.
4. automatic winding device according to claim 3 is characterized in that: described cannelure is provided with 2.
5. automatic winding device according to claim 1; It is characterized in that: the left end in said hollow rotating shaft (16) is equipped with pinion (19); Master gear (20) is installed, said pinion (19) and said master gear (20) engagement on the arbor of said buncher (5).
6. automatic winding device according to claim 1 is characterized in that: the left end of mandrel (9) is fixed on the pivot holder (18).
7. automatic winding device according to claim 1 is characterized in that: said bearing (15) is the square column type of hollow, and left and right two riser inboards therein respectively are equipped with a bearing, and said hollow rotating shaft (16) is installed on the said two bearings.
8. automatic winding device according to claim 1; It is characterized in that: this automatic winding device is arranged on the platform (6); Said platform (6) is arranged on the board (2), and said board (2) is a bin formula structure, is provided with the door of splitting in its side; In board, be provided with the main power source case; Transformer, adjuster and speed regulation controller for motor are housed in the main power source case, the control button and the switch of this automatic winding device of control is installed on said door, the heating power supply public pole is connected with said board (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201426559U CN202513127U (en) | 2012-04-06 | 2012-04-06 | Automatic winding device for polygonal lamp filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201426559U CN202513127U (en) | 2012-04-06 | 2012-04-06 | Automatic winding device for polygonal lamp filament |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202513127U true CN202513127U (en) | 2012-10-31 |
Family
ID=47065591
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201426559U Withdrawn - After Issue CN202513127U (en) | 2012-04-06 | 2012-04-06 | Automatic winding device for polygonal lamp filament |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202513127U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102664138A (en) * | 2012-04-06 | 2012-09-12 | 天津兰普里克照明电器有限公司 | Automatic winding device and winding method for polygonal lamp filament |
-
2012
- 2012-04-06 CN CN2012201426559U patent/CN202513127U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102664138A (en) * | 2012-04-06 | 2012-09-12 | 天津兰普里克照明电器有限公司 | Automatic winding device and winding method for polygonal lamp filament |
| CN102664138B (en) * | 2012-04-06 | 2014-08-20 | 天津兰普里克照明电器有限公司 | Automatic winding device and winding method for polygonal lamp filament |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121031 Effective date of abandoning: 20140820 |
|
| RGAV | Abandon patent right to avoid regrant |