CN202465901U - Electrolytic aluminum anode steel claw reparation device - Google Patents
Electrolytic aluminum anode steel claw reparation device Download PDFInfo
- Publication number
- CN202465901U CN202465901U CN2012200004441U CN201220000444U CN202465901U CN 202465901 U CN202465901 U CN 202465901U CN 2012200004441 U CN2012200004441 U CN 2012200004441U CN 201220000444 U CN201220000444 U CN 201220000444U CN 202465901 U CN202465901 U CN 202465901U
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- steel pawl
- platform
- column
- dolly
- mould
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Abstract
The utility model relates to an anode steel claw reparation device, and belongs to the electrolytic aluminum industry. The utility model aims to overcome problems for manual reparation through an electrolytic aluminum anode steel claw reparation device, reduce the labor intensity, and improve the labor efficiency. The following technical scheme is adopted: the electrolytic aluminum anode steel claw reparation device comprises an operating platform and a vertical post platform, wherein the operating platform is provided with a control platform, a slag-melting furnace, a crucible and a slag bag, wherein the control platform is a programmable control platform; and the slag-melting furnace, the crucible, the slag bag and the vertical post platform are controlled through program setting. The device reduces the labor intensity of people, improves the labor efficiency, meanwhile can repair steel claws with different models, and has high adaptability.
Description
Technical field
The utility model relates to a kind of prosthetic appliance of anode steel jaw, belongs to aluminum electrolysis industry.
Background technology
Electrolytic aluminium anode steel pawl is large expendable part of electrolysis aluminum production enterprises, because anode steel jaw in use carries powerful electric current, often receives the erosion of high-temperature electrolyte again, the steel pawl shank position seriously corroded between crossbeam and the carbon piece, consume significant.At present, domestic each electrolysis aluminum production enterprises all adopts artificial electric welding reparation to the method for steel pawl reparation, removes from the position of steel pawl leg seriously corroded, welds up through electric welding with new rod iron.There is following point in artificial welding: remediation efficiency is low, and labour intensity is big, and it is 4-6 steel pawl leg that every day is repaired in general manual work, is handwork entirely, and labour intensity is big.
Summary of the invention
The purpose of the utility model is to overcome the artificial problem that exists of repairing through electrolytic aluminium anode steel pawl prosthetic appliance, reduces labour intensity, raises labour efficiency.
For realizing above-mentioned purpose; The utility model adopts following technical scheme: electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; Said service platform is provided with supervisory control desk, changes slag hearth, crucible, cinder ladle, and described supervisory control desk is the programable supervisory control desk, through program setting controlization slag hearth, crucible, cinder ladle and column platform; Said column platform is located at a side of service platform, is positioned at the same side with crucible, cinder ladle, and column platform is provided with the column dolly, and said column dolly is provided with steel pawl running car and die cart; Saidization slag hearth, die cart are connected with rising pipe through water inlet pipe with the water tank of being located at the service platform opposite side respectively.
The mould that remaining steel pawl leg that said steel pawl running car transports and said die cart transport and the metal chassis of said column platform are formed molten slag bath; Said metal chassis places two opposite flanks of remaining steel pawl leg, and mould places on the metal chassis and with remaining steel pawl leg and fits tightly; It is cavity that said mould connects respectively up and down in rising pipe and water inlet pipe and the mould; Fusing assistant places in the molten slag bath; Electrode inserts in the molten slag bath and with remaining steel pawl leg and keeps certain distance; Said electrode is connected with X-former through lead with remaining steel pawl leg.
The technical process of the utility model electrolytic aluminium anode steel pawl prosthetic appliance may further comprise the steps:
1), the steel nail-press cuts polishing: excision receives the corrosive position, and steel pawl and the polishing of metab contact site present clean metallic surface;
2), lift to steel pawl running car: the polishing of steel pawl finishes, lift to the steel pawl car that turns round with drawing car, aluminium guide bar down, the steel pawl is up;
3), installation chassis: the steel pawl lift to steel pawl running car in place after, installation chassis is put into embedding activity clamp behind the sole earlier, and the steel leg is blocked in the clamp push-tight;
4), mold position: the chassis installs, and starts dolly forward/backward button, and mould is moved to directly over the steel leg, starts to connect lead device/knob down, the mould bottom face is contacted with the chassis get final product;
5), positioning of electrode: after the mold position, starter motor lifting/lowering, rotation, flexible push-botton operation make electrode be in the central position of mould, and the electrode bottom keeps 35-45mm with steel leg upper surface spacing;
6), fusing assistant fusing: after above preparation work is accomplished, start water pump, when hydraulic pressure reaches 1.5kg startupization slag hearth X-former when above; Start carbon-point decline switch; Make the carbon piece contact short circuit starting the arc in carbon-point and the crucible, pour fusing assistant into, fusion current is controlled at 1900-2100A; Start carbon-point and rise or the decline switch, the control current size;
7), fusing assistant is poured mould into: after fusing assistant melts fully, start carbon-point rising switch, promote carbon-point; Closing slag hearth power supply simultaneously starts " crucible falls " switch, pour into fusing assistant in the cinder ladle after; Start cinder ladle and send switch, cinder ladle is delivered to die location, start the melting welding X-former by " opening " button; Start cinder ladle left side overturning and go into half fusing assistant, start the cinder ladle right side then and turn over, second half fusing assistant is poured in another mould; Observe the welding current of the right and left, electric current starts melting welding between 3000 ~ 3500A;
8), melting welding: after starting automatic melting welding, equipment can be followed the tracks of melting welding according to the melting welding height continuous current that sets, and melting welding finishes and promotes electrode automatically;
9), cooling and demolding: melting welding finishes, and fusing assistant cools off in mould, and after treating all to solidify, startup connects lead device rising switch, and mould is separated with the steel pawl.
The utility model compared with prior art has the following advantages:
1, adopts time variable control, can repair 12-24 steel pawl leg every day, reduced working strength of workers, improved efficiency.
2, the equipment of the utility model can be repaired the steel pawl of different model, and flexibility is strong.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the vertical view of the utility model embodiment.
Fig. 3 is the utility model melting welding stage structures sectional view.
Embodiment
Below in conjunction with accompanying drawing the utility model is done further detailed description: electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; Said service platform is provided with supervisory control desk 1, changes slag hearth 2, crucible 3, cinder ladle 4; Described supervisory control desk 1 is the programable supervisory control desk, through program setting controlization slag hearth 2, crucible 3, cinder ladle 4 and column platform; Said column platform is divided into left column platform 5 and right column platform 6; Said left column platform 5 is provided with the left column dolly, and the left column dolly is provided with steel pawl running car 51 and die cart 52; Said right column platform 6 is provided with the right column dolly, and the right column dolly is provided with steel pawl running car 61 and die cart 62; Saidization slag hearth 2, die cart 52, die cart 62 are connected with rising pipe 8 through water inlet pipe 7 with the water tank of being located at the service platform opposite side respectively; The mould 13 that remaining steel pawl leg 12 that said steel pawl running car transports and said die cart transport is formed molten slag bath with the metal chassis 9 of said column platform; Said metal chassis 9 places two opposite flanks of remaining steel pawl leg 12, and mould 13 places on the metal chassis 9 and with remaining steel pawl leg 12 and fits tightly; It is cavity that said mould 13 connects in rising pipe 8 and water inlet pipe 7 and the mould 13 up and down respectively; Fusing assistant 10 places in the molten slag bath; Electrode 11 inserts in the molten slag bath and with remaining steel pawl leg 12 and keeps certain distance; Said electrode 11 is connected with X-former through lead with remaining steel pawl leg 12.
Claims (3)
1. electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; It is characterized in that: said service platform is provided with supervisory control desk (1), changes slag hearth (2), crucible (3), cinder ladle (4); Described supervisory control desk (1) is the programable supervisory control desk, through program setting controlization slag hearth (2), crucible (3), cinder ladle (4) and column platform;
Said column platform is located at a side of service platform, is positioned at the same side with crucible (3), cinder ladle (4), and column platform is provided with the column dolly, and said column dolly is provided with steel pawl running car and die cart;
Saidization slag hearth (2), die cart are connected with rising pipe (8) through water inlet pipe (7) with the water tank of being located at the service platform opposite side respectively.
2. electrolytic aluminium anode steel pawl prosthetic appliance according to claim 1 is characterized in that: said column platform is divided into left column platform (5) and right column platform (6); Said left column platform (5) is provided with the left column dolly, and the left column dolly is provided with steel pawl running car (51) and die cart (52); Said right column platform (6) is provided with the right column dolly, and the right column dolly is provided with steel pawl running car (61) and die cart (62).
3. electrolytic aluminium anode steel pawl prosthetic appliance according to claim 1 and 2 is characterized in that: the mould (13) that remaining steel pawl leg (12) that said steel pawl running car transports and said die cart transport is formed molten slag bath with the metal chassis (9) of said column platform; Said metal chassis (9) places two opposite flanks of remaining steel pawl leg (12), and mould (13) places metal chassis (9) to go up and fit tightly with remaining steel pawl leg (12); It is cavity that said mould (13) connects respectively up and down in rising pipe (8) and water inlet pipe (7) and the mould (13); Fusing assistant (10) places in the molten slag bath; Electrode (11) inserts in the molten slag bath and with remaining steel pawl leg (12) and keeps certain distance; Said electrode (11) is connected with X-former through lead with remaining steel pawl leg (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200004441U CN202465901U (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anode steel claw reparation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200004441U CN202465901U (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anode steel claw reparation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202465901U true CN202465901U (en) | 2012-10-03 |
Family
ID=46914078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200004441U Expired - Lifetime CN202465901U (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anode steel claw reparation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202465901U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560551A (en) * | 2012-01-04 | 2012-07-11 | 饶云福 | Electrolytic aluminum anodic steel claw repairing equipment |
| CN108500241A (en) * | 2018-05-10 | 2018-09-07 | 饶云福 | Anode steel claw row's weldering one-step shaping manufacturing process |
-
2012
- 2012-01-04 CN CN2012200004441U patent/CN202465901U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560551A (en) * | 2012-01-04 | 2012-07-11 | 饶云福 | Electrolytic aluminum anodic steel claw repairing equipment |
| CN102560551B (en) * | 2012-01-04 | 2016-05-04 | 饶云福 | Electrolytic aluminum anodic steel claw repairing equipment |
| CN108500241A (en) * | 2018-05-10 | 2018-09-07 | 饶云福 | Anode steel claw row's weldering one-step shaping manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121003 Effective date of abandoning: 20160504 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |