CN102560551A - Electrolytic aluminum anodic steel claw repairing equipment - Google Patents
Electrolytic aluminum anodic steel claw repairing equipment Download PDFInfo
- Publication number
- CN102560551A CN102560551A CN2012100002648A CN201210000264A CN102560551A CN 102560551 A CN102560551 A CN 102560551A CN 2012100002648 A CN2012100002648 A CN 2012100002648A CN 201210000264 A CN201210000264 A CN 201210000264A CN 102560551 A CN102560551 A CN 102560551A
- Authority
- CN
- China
- Prior art keywords
- steel pawl
- column
- platform
- dolly
- electrolytic aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
The invention relates to an electrolytic aluminium anodic steel claw repairing equipment and belongs to the electrolytic aluminium industry, which aims at solving the existing problems of artificial repairing by the usage of the electrolytic aluminium anodic steel claw repairing equipment, reducing intensity of work and increasing efficiency of work. The technical scheme that the electrolytic aluminium anodic steel claw repairing equipment comprises an operating platform and stand column platforms, wherein the operating platform is provided with a control panel, a slagging furnace, a crucible and a slag box, the programmable control panel has a control to the slagging furnace, the crucible, the slag box and the stand column platforms through program settings. The electrolytic aluminium anodic steel claw repairing equipment has the advantages of reducing work intensity of users, increasing work efficiency; simultaneously, being capable of repairing different types of steel claws and having a great applicability.
Description
Technical field
The present invention relates to a kind of prosthetic appliance of anode steel jaw, belong to aluminum electrolysis industry.
Background technology
Electrolytic aluminium anode steel pawl is large expendable part of electrolysis aluminum production enterprises, because anode steel jaw in use carries powerful electric current, often receives the erosion of high-temperature electrolyte again, the steel pawl shank position seriously corroded between crossbeam and the carbon piece, consume significant.At present, domestic each electrolysis aluminum production enterprises all adopts artificial electric welding reparation to the method for steel pawl reparation, removes from the position of steel pawl leg seriously corroded, welds up through electric welding with new rod iron.There is following point in artificial welding: remediation efficiency is low, and labour intensity is big, and it is 4-6 steel pawl leg that every day is repaired in general manual work, is handwork entirely, and labour intensity is big.
Summary of the invention
The objective of the invention is to overcome the artificial problem that exists of repairing, reduce labour intensity, raise labour efficiency through electrolytic aluminium anode steel pawl prosthetic appliance.
For realizing above-mentioned purpose; The present invention adopts following technical scheme: electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; Said service platform is provided with supervisory control desk, changes slag hearth, crucible, cinder ladle, and described supervisory control desk is the programable supervisory control desk, through program setting controlization slag hearth, crucible, cinder ladle and column platform; Said column platform is located at a side of service platform, is positioned at the same side with crucible, cinder ladle, and column platform is provided with the column dolly, and said column dolly is provided with steel pawl running car and die cart; Saidization slag hearth, die cart are connected with rising pipe through water inlet pipe with the water tank of being located at the service platform opposite side respectively.
The mould that remaining steel pawl leg that said steel pawl running car transports and said die cart transport and the metal chassis of said column platform are formed molten slag bath; Said metal chassis places two opposite flanks of remaining steel pawl leg, and mould places on the metal chassis and with remaining steel pawl leg and fits tightly; It is cavity that said mould connects respectively up and down in rising pipe and water inlet pipe and the mould; Fusing assistant places in the molten slag bath; Electrode inserts in the molten slag bath and with remaining steel pawl leg and keeps certain distance; Said electrode is connected with X-former through lead with remaining steel pawl leg.
The technical process of electrolytic aluminium anode steel pawl prosthetic appliance of the present invention may further comprise the steps:
1), the steel nail-press cuts polishing: excision receives the corrosive position, and steel pawl and the polishing of metab contact site present clean metallic surface;
2), lift to steel pawl running car: the polishing of steel pawl finishes, lift to the steel pawl car that turns round with drawing car, aluminium guide bar down, the steel pawl is up;
3), installation chassis: the steel pawl lift to steel pawl running car in place after, installation chassis is put into embedding activity clamp behind the sole earlier, and the steel leg is blocked in the clamp push-tight;
4), mold position: the chassis installs, and starts dolly forward/backward button, and mould is moved to directly over the steel leg, starts to connect lead device/knob down, the mould bottom face is contacted with the chassis get final product;
5), positioning of electrode: after the mold position, starter motor lifting/lowering, rotation, flexible push-botton operation make electrode be in the central position of mould, and the electrode bottom keeps 35-45mm with steel leg upper surface spacing;
6), fusing assistant fusing: after above preparation work is accomplished, start water pump, when hydraulic pressure reaches 1.5kg startupization slag hearth X-former when above; Start carbon-point decline switch; Make the carbon piece contact short circuit starting the arc in carbon-point and the crucible, pour fusing assistant into, fusion current is controlled at 1900-2100A; Start carbon-point and rise or the decline switch, the control current size;
7), fusing assistant is poured mould into: after fusing assistant melts fully, start carbon-point rising switch, promote carbon-point; Closing slag hearth power supply simultaneously starts " crucible falls " switch, pour into fusing assistant in the cinder ladle after; Start cinder ladle and send switch, cinder ladle is delivered to die location, start the melting welding X-former by " opening " button; Start cinder ladle left side overturning and go into half fusing assistant, start the cinder ladle right side then and turn over, second half fusing assistant is poured in another mould; Observe the welding current of the right and left, electric current starts melting welding between 3000 ~ 3500A;
8), melting welding: after starting automatic melting welding, equipment can be followed the tracks of melting welding according to the melting welding height continuous current that sets, and melting welding finishes and promotes electrode automatically;
9), cooling and demolding: melting welding finishes, and fusing assistant cools off in mould, and after treating all to solidify, startup connects lead device rising switch, and mould is separated with the steel pawl.
The present invention compared with prior art has the following advantages:
1, adopts time variable control, can repair 12-24 steel pawl leg every day, reduced working strength of workers, improved efficiency.
2, equipment of the present invention can be repaired the steel pawl of different model, and flexibility is strong.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Fig. 2 is the vertical view of the embodiment of the invention.
Fig. 3 is a melting welding stage structures sectional view of the present invention.
Embodiment
Below in conjunction with accompanying drawing the present invention is done further detailed description: electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; Said service platform is provided with supervisory control desk 1, changes slag hearth 2, crucible 3, cinder ladle 4; Described supervisory control desk 1 is the programable supervisory control desk, through program setting controlization slag hearth 2, crucible 3, cinder ladle 4 and column platform; Said column platform is divided into left column platform 5 and right column platform 6; Said left column platform 5 is provided with the left column dolly, and the left column dolly is provided with steel pawl running car 51 and die cart 52; Said right column platform 6 is provided with the right column dolly, and the right column dolly is provided with steel pawl running car 61 and die cart 62; Saidization slag hearth 2, die cart 52, die cart 62 are connected with rising pipe 8 through water inlet pipe 7 with the water tank of being located at the service platform opposite side respectively; The mould 13 that remaining steel pawl leg 12 that said steel pawl running car transports and said die cart transport is formed molten slag bath with the metal chassis 9 of said column platform; Said metal chassis 9 places two opposite flanks of remaining steel pawl leg 12, and mould 13 places on the metal chassis 9 and with remaining steel pawl leg 12 and fits tightly; It is cavity that said mould 13 connects in rising pipe 8 and water inlet pipe 7 and the mould 13 up and down respectively; Fusing assistant 10 places in the molten slag bath; Electrode 11 inserts in the molten slag bath and with remaining steel pawl leg 12 and keeps certain distance; Said electrode 11 is connected with X-former through lead with remaining steel pawl leg 12.
Claims (3)
1. electrolytic aluminium anode steel pawl prosthetic appliance; Comprise: service platform, column platform; It is characterized in that: said service platform is provided with supervisory control desk (1), changes slag hearth (2), crucible (3), cinder ladle (4); Described supervisory control desk (1) is the programable supervisory control desk, through program setting controlization slag hearth (2), crucible (3), cinder ladle (4) and column platform;
Said column platform is located at a side of service platform, is positioned at the same side with crucible (3), cinder ladle (4), and column platform is provided with the column dolly, and said column dolly is provided with steel pawl running car and die cart;
Saidization slag hearth (2), die cart are connected with rising pipe (8) through water inlet pipe (7) with the water tank of being located at the service platform opposite side respectively.
2. electrolytic aluminium anode steel pawl prosthetic appliance according to claim 1 is characterized in that: said column platform is divided into left column platform (5) and right column platform (6); Said left column platform (5) is provided with the left column dolly, and the left column dolly is provided with steel pawl running car (51) and die cart (52); Said right column platform (6) is provided with the right column dolly, and the right column dolly is provided with steel pawl running car (61) and die cart (62).
3. electrolytic aluminium anode steel pawl prosthetic appliance according to claim 1 and 2 is characterized in that: the mould (13) that remaining steel pawl leg (12) that said steel pawl running car transports and said die cart transport is formed molten slag bath with the metal chassis (9) of said column platform; Said metal chassis (9) places two opposite flanks of remaining steel pawl leg (12), and mould (13) places metal chassis (9) to go up and fit tightly with remaining steel pawl leg (12); It is cavity that said mould (13) connects respectively up and down in rising pipe (8) and water inlet pipe (7) and the mould (13); Fusing assistant (10) places in the molten slag bath; Electrode (11) inserts in the molten slag bath and with remaining steel pawl leg (12) and keeps certain distance; Said electrode (11) is connected with X-former through lead with remaining steel pawl leg (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210000264.8A CN102560551B (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anodic steel claw repairing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210000264.8A CN102560551B (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anodic steel claw repairing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102560551A true CN102560551A (en) | 2012-07-11 |
| CN102560551B CN102560551B (en) | 2016-05-04 |
Family
ID=46407102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210000264.8A Active CN102560551B (en) | 2012-01-04 | 2012-01-04 | Electrolytic aluminum anodic steel claw repairing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102560551B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422196A (en) * | 2017-12-30 | 2018-08-21 | 贵阳铝镁设计研究院有限公司 | A kind of aluminium electrolysis anode steel pawl repairs unit and its restorative procedure automatically |
| CN109434342A (en) * | 2018-12-25 | 2019-03-08 | 内蒙古世星新材料科技有限公司 | A kind of anode steel claw welding system |
| CN114108035A (en) * | 2021-12-21 | 2022-03-01 | 熊敏 | Method for repairing electrolytic aluminum anode steel claw |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1037290A (en) * | 1988-03-31 | 1989-11-22 | 布罗肯希尔有限公司 | Electro-slag casting apparatus and method |
| CN2287064Y (en) * | 1996-07-26 | 1998-08-05 | 方崇实 | Moveable centrifugal electroslag casting apparatus |
| CN2356783Y (en) * | 1998-11-23 | 2000-01-05 | 方崇实 | Device for molten metal electroslag continuous casting ingot and pile-up welding |
| US6460595B1 (en) * | 1999-02-23 | 2002-10-08 | General Electric Company | Nucleated casting systems and methods comprising the addition of powders to a casting |
| US20050145065A1 (en) * | 2003-12-31 | 2005-07-07 | General Electric Company | Apparatus for the production or refining of metals, and related processes |
| CN202465901U (en) * | 2012-01-04 | 2012-10-03 | 饶云福 | Electrolytic aluminum anode steel claw reparation device |
-
2012
- 2012-01-04 CN CN201210000264.8A patent/CN102560551B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1037290A (en) * | 1988-03-31 | 1989-11-22 | 布罗肯希尔有限公司 | Electro-slag casting apparatus and method |
| CN2287064Y (en) * | 1996-07-26 | 1998-08-05 | 方崇实 | Moveable centrifugal electroslag casting apparatus |
| CN2356783Y (en) * | 1998-11-23 | 2000-01-05 | 方崇实 | Device for molten metal electroslag continuous casting ingot and pile-up welding |
| US6460595B1 (en) * | 1999-02-23 | 2002-10-08 | General Electric Company | Nucleated casting systems and methods comprising the addition of powders to a casting |
| US20050145065A1 (en) * | 2003-12-31 | 2005-07-07 | General Electric Company | Apparatus for the production or refining of metals, and related processes |
| CN202465901U (en) * | 2012-01-04 | 2012-10-03 | 饶云福 | Electrolytic aluminum anode steel claw reparation device |
Non-Patent Citations (1)
| Title |
|---|
| 任伟 等: "电渣炉电极调节系统的模糊自适应PID控制", 《冶金自动化》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422196A (en) * | 2017-12-30 | 2018-08-21 | 贵阳铝镁设计研究院有限公司 | A kind of aluminium electrolysis anode steel pawl repairs unit and its restorative procedure automatically |
| CN108422196B (en) * | 2017-12-30 | 2023-08-18 | 贵阳铝镁设计研究院有限公司 | Automatic repairing unit for aluminum electrolysis anode steel claw and repairing method thereof |
| CN109434342A (en) * | 2018-12-25 | 2019-03-08 | 内蒙古世星新材料科技有限公司 | A kind of anode steel claw welding system |
| CN114108035A (en) * | 2021-12-21 | 2022-03-01 | 熊敏 | Method for repairing electrolytic aluminum anode steel claw |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102560551B (en) | 2016-05-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207171373U (en) | A kind of horizontal steel pawl prosthetic appliance of Multifunctional stand | |
| CN102912078B (en) | The Multifunctional arc furnace system of minimumization power consumption and the processing procedure of manufacture product made from steel | |
| CN104894327A (en) | Converter slag surface furnace lining fettling method | |
| CN102560551B (en) | Electrolytic aluminum anodic steel claw repairing equipment | |
| CN106637301B (en) | Aluminum electrolytic cell bottom cathode carbon pieces local damage restorative procedure | |
| CN103194569A (en) | Pig iron fettling method | |
| CN102534677A (en) | Device for repairing electrolytic aluminium anode steel claw by total cross-section fusion welding | |
| CN202465901U (en) | Electrolytic aluminum anode steel claw reparation device | |
| CN102294463B (en) | Tinkered slag ladle and tinkering method | |
| CN108145306A (en) | A kind of multistation electroslag welding with plate electrode device | |
| CN105463200A (en) | Arc striking agent for electroslag remelting and arc striking method | |
| CN109954855B (en) | Automatic ingot casting control system for vacuum electron beam furnace and control method thereof | |
| CN113445078A (en) | Intelligent aluminum electrolysis pole-changing height measurement method and device thereof | |
| CN208644041U (en) | Electrolytic aluminum anodic steel claw row's weldering production equipment | |
| CN106111970A (en) | A kind of device and method being reduced ladle top slag oxidisability by excessive slag method | |
| CN103789795B (en) | A kind of anode steel claw for aluminum electrolysis | |
| CN101024885B (en) | Aluminium steel composite structure anode steel grab cross-beam manufacture technology | |
| CN1840716A (en) | Arcing and smelting technology for liquid slag in electroslag furnace | |
| CN206519638U (en) | Anode steel claw quickly repairs bonding machine | |
| CN206084127U (en) | Electro -slag welding with plate electrode equipment | |
| CN201983617U (en) | Improved structure for lead melting furnace of cast welding machine | |
| CN205074509U (en) | Full -automatic die -casting equipment | |
| CN204185569U (en) | A kind of laser cladding equipment with accurate repair welding function | |
| CN203464705U (en) | Smelting pouring furnace | |
| CN206308387U (en) | A kind of RH vacuum chambers bottom masonry construction |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160718 Address after: Ma Chi Jiuyuan District of Baotou Zhen Dong Hao Kou Cun 014020, the Inner Mongolia Autonomous Region No. 1 Patentee after: INNER MONGOLIA SHIXING NEW MATERIAL SCIENCE & TECHNOLOGY CO., LTD. Address before: 330000 No. 9 Dingxiang Road, Nanchang economic and Technological Development Zone, Jiangxi, China Patentee before: Rao Yunfu |