CN202423205U - Powder coating and brushing devices for electricity-saving lamp tube - Google Patents
Powder coating and brushing devices for electricity-saving lamp tube Download PDFInfo
- Publication number
- CN202423205U CN202423205U CN2012200046444U CN201220004644U CN202423205U CN 202423205 U CN202423205 U CN 202423205U CN 2012200046444 U CN2012200046444 U CN 2012200046444U CN 201220004644 U CN201220004644 U CN 201220004644U CN 202423205 U CN202423205 U CN 202423205U
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- lamp tube
- conveyer belt
- fixing seat
- powder
- tube fixing
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Abstract
The utility model discloses a powder coating device and a powder brushing device for an electricity-saving lamp tube. A first transmission belt and a second turning transmission belt are comprised; a plurality of first kind of lamp tube fixing bases are arranged on the first transmission belt; a plurality of lamp tube hooks are arranged on the second turning transmission belt; the rear operation section of the second turning transmission belt are provided with the second kind of lamp tube fixing bases; the first kind of tube lamp fixing bases comprise first clamping mechanisms and turning mechanisms for wholly turning the first clamping mechanisms; and the second kind of lamp tube fixing bases comprise the second clamping mechanisms; a transmission tube and a valve are arranged above the first transmission belt; a heating unit is arranged at the front operation section of the second turning transmission belt; and a brush unit is arranged below the second kind of lamp tube fixing bases. The utility model has the benefits that a process of automatic power coating and brushing of an electricity-saving lamp tube is achieved, the working intensity and difficulty are greatly lowered, and the working efficiency and the quality of the product are improved.
Description
Technical field
The utility model belongs to lighting technical field, particularly relates in the power saving fluorescent lamps production process equipment to powder, brush dust on it.
Background technology
Confirm that along with what incandescent lamp was quit listing the opportunity to develop that electricity-saving lamp is huge with lining probably replaces incandescent lamp and becomes the most frequently used lighting source.Correspondingly, the quality of production, the production efficiency to electricity-saving lamp has also had higher requirement.In the electricity-saving lamp production process, the last powder of fluorescent tube and brush dust are critical processes wherein.The so-called powder of going up is that the liquid that contains fluorescent material is injected fluorescent tube, make it in fluorescent tube, spread then and be heating and curing, thereby tube inner wall promptly is furnished with layer of fluorescent powder; So-called brush dust is because whole tube inner wall all has fluorescent material in the last powder process, and is that fluorescent material should not be arranged near the part of fluorescent tube port, so also must remove the fluorescent material of port certain limit with brush.In the prior art, last powder also needs manual operations, and brush dust then is semi-automatic operation.Particularly, the existing powder process that goes up is that the liquid that the workman will be contained fluorescent material is poured fluorescent tube into, then fluorescent tube is inverted, and utilizes liquid gravity that it is spread at tube inner wall, and excess liquid reclaims simultaneously, gets in the heater to be heating and curing again; Existing brush dust process is to drive hairbrush with miniature motor to rotate, and on the hairbrush and have stopping means, the workman stretches into the hairbrush that rotates in the fluorescent tube, can the tube inner wall brush of certain-length is clear.Obviously, the shortcoming of prior art is more dependence manual operation, and efficient is too low.
Summary of the invention
The purpose of the utility model provides powder, brush dust equipment on a kind of power saving fluorescent lamps of automation.
For realizing this purpose; The technical scheme that the utility model adopts is such: powder, brush dust equipment on the power saving fluorescent lamps; It is characterized in that: comprise first conveyer belt and second rotary conveyor; First conveyer belt is provided with some first kind lamp tube fixing seat, and second rotary conveyor is provided with some fluorescent tube hooks, and the back segment of second rotary conveyor operation also is provided with second type of lamp tube fixing seat; Described first kind lamp tube fixing seat comprises first fixture and the switching mechanism that first fixture is carried out whole upset, and described second type of lamp tube fixing seat comprises second fixture; First conveyer belt top is provided with feed tube and valve, and the feed tube port position is corresponding with the position of one of them first kind lamp tube fixing seat, and first conveyer belt has accumulator tank; The leading portion of second rotary conveyor operation is provided with heater, and the below of second type of lamp tube fixing seat is provided with brush unit, and described brush unit is made up of lifting motor, rotary electric machine and hairbrush; First conveyer belt and second rotary conveyor are being with first kind lamp tube fixing seat and fluorescent tube hook respectively, under motor-driven, carry out step motion, and link with described switching mechanism, valve, lifting motor.
Further improvement as the utility model is: the first conveyer belt external fixation has a photoelectric sensor, and its signal links to each other with valve, the keying of by-pass valve control.
Further improvement as the utility model is: have stopping means on the said hairbrush.
Further improvement as the utility model is: said first conveyer belt is circular conveyer belt, and said second rotary conveyor is the U-shaped conveyer belt.
Further improvement as the utility model is: said first fixture comprises first base and a pair of tong, and said switching mechanism comprises second base, and first base links to each other through rotating shaft with second base.
Further improvement as the utility model is: said hairbrush is fixed in the rotating shaft of rotary electric machine, and lifting motor is connected with hairbrush and rotary electric machine through one group of bevel gear.
The utility model is when work, and pending fluorescent tube at first gets into first conveyer belt, promptly circular conveyer belt; By first fixture of first kind lamp tube fixing seat fixing after; Carry out step-type motion with it, promptly progressively arrive working position one by one, when itself and feed tube port position at once; Valve open, the fluorescent material liquid that contains in the feed tube injects in the fluorescent tube; Fluorescent tube moves on, when arriving next working position, the switching mechanism of first kind lamp tube fixing seat with first fixture and clockwise or turn over turnback counterclockwise by the fluorescent tube of its clamping, Open Side Down to make fluorescent tube; Fluorescent tube moves on, and in the process of advancing, liquid flows out in the fluorescent tube, spreads in whole tube inner wall, and excess liquid flows to the accumulator tank under the circular conveyer belt simultaneously, supplies to recycle.The workman is suspended to fluorescent tube on the fluorescent tube hook subsequently, and fluorescent tube advances with step-by-step system with the fluorescent tube hook, in the process of advancing, at first receives the heater heating, and fluorescent powder curing is at tube inner wall; After arrival has the working position of second type of lamp tube fixing seat; Second type of lamp tube fixing seat utilizes its clamping device that fluorescent tube is fixed; This moment, the fluorescent tube opening was still downward; Brush unit upwards stretches in the fluorescent tube opening under lifting motor drives, and the hairbrush of rotation is brushed the fluorescent material of opening part, goes up powder, brush dust operation thereby accomplish.
Outside circular conveyer belt, establish a photoelectric sensor in addition, can be used for monitoring a working position before feed tube and the valve, as detect this working position pending fluorescent tube is arranged, then send signal and give valve, by normal flow work; As there is the not lamp tube fixing seat of clamping fluorescent tube because of any reason,, it can both be detected when running to this working position by photoelectric sensor, and can send corresponding instruction and give valve, just need not waste fluorescent material liquid.
In addition, the utility model is in the brush dust stage, and fluorescent tube is inverted, and promptly Open Side Down, and hairbrush gets into mouth of pipe brush dust from bottom to top, and the fluorescent material that brushes down falls automatically and can not get in the fluorescent tube, has further guaranteed the fluorescent tube quality.Because have stopping means on the hairbrush, the may command hairbrush stretches into the length of fluorescent tube, thereby the length of guaranteeing mouth of pipe blank space is consistent with design.
The beneficial effect of the utility model is: the last powder and the brush dust process of power saving fluorescent lamps have realized automation, have simplified working strength and difficulty greatly, have improved operating efficiency and product quality.
Description of drawings
Below in conjunction with accompanying drawing the utility model is done further detailed explanation.
Fig. 1 is the utility model sketch map.
Embodiment
Present embodiment comprises powder equipment 1 and brush dust equipment 2, fluorescent tube 5 in last powder equipment 1 on behind the powder, hang on the fluorescent tube hook 12 of brush dust equipment 2 entering brush dust equipment.
During work; After pending fluorescent tube 5 got into circular conveyer belt 4, tong 6 was clamped fluorescent tube 5, and at this moment fluorescent tube 5 openings upwards; Follow circular conveyer belt 4 and get into working position one by one; When it arrives the working position corresponding with feed tube 1 and valve, valve open, the fluorescent material liquid that contains in the feed tube 1 injects in the fluorescent tube 5; Circular conveyer belt 4 continues motion, drives fluorescent tube 5 and moves on, and when arriving next working position, the switching mechanism 7 of first kind lamp tube fixing seat rotates, and drives first base and turns over turnback with tong 6 on it, and Open Side Down to make fluorescent tube 5; Fluorescent tube 5 moves on, and in the process of advancing, liquid flows out in the fluorescent tube 5, spreads in whole fluorescent tube 5 inwalls, and excess liquid flows to the accumulator tank 13 under the circular conveyer belt 4 simultaneously, supplies to recycle.
Subsequently, the workman hangs over fluorescent tube 5 on the hook 12 of brush dust equipment 2 upside down, and brush dust equipment 2 comprises a U-shaped rotary conveyor 11, and U-shaped rotary conveyor 11 is being with its hook 12 under motor-driven, to carry out step motion; The leading portion of U-shaped rotary conveyor 11 is provided with heater 10, and the below that the back segment of operation is provided with 8, the second types of lamp tube fixing seat 8 of second type of lamp tube fixing seat is provided with brush unit 9; The rotating shaft of the rotary electric machine in the brush unit 9 links to each other with hairbrush, and lifting motor is connected with hairbrush and rotary electric machine through bevel gear.
Claims (6)
1. powder, brush dust equipment on the power saving fluorescent lamps; It is characterized in that: comprise first conveyer belt and second rotary conveyor; First conveyer belt is provided with some first kind lamp tube fixing seat; Second rotary conveyor is provided with some fluorescent tube hooks, and the back segment of second rotary conveyor operation also is provided with second type of lamp tube fixing seat; Described first kind lamp tube fixing seat comprises first fixture and the switching mechanism that first fixture is carried out whole upset, and described second type of lamp tube fixing seat comprises second fixture; First conveyer belt top is provided with feed tube and valve, and the feed tube port position is corresponding with the position of one of them first kind lamp tube fixing seat, and first conveyer belt has accumulator tank; The leading portion of second rotary conveyor operation is provided with heater, and the below of second type of lamp tube fixing seat is provided with brush unit, and described brush unit is made up of lifting motor, rotary electric machine and hairbrush; First conveyer belt and second rotary conveyor are being with first kind lamp tube fixing seat and fluorescent tube hook respectively, under motor-driven, carry out step motion, and link with described switching mechanism, valve, lifting motor.
2. powder, brush dust equipment on the power saving fluorescent lamps as claimed in claim 1 is characterized in that: the first conveyer belt external fixation has a photoelectric sensor, and its signal links to each other with valve, the keying of by-pass valve control.
3. like powder, brush dust equipment on claim 1 or the 2 described power saving fluorescent lampss, it is characterized in that: have stopping means on the said hairbrush.
4. powder, brush dust equipment on the power saving fluorescent lamps as claimed in claim 1 is characterized in that: said first conveyer belt is circular conveyer belt, and said second rotary conveyor is the U-shaped conveyer belt.
5. powder, brush dust equipment on the power saving fluorescent lamps as claimed in claim 4 is characterized in that: said first fixture comprises first base and a pair of tong, and said switching mechanism comprises second base, and first base links to each other through rotating shaft with second base.
6. powder, brush dust equipment on the power saving fluorescent lamps as claimed in claim 4 is characterized in that: said hairbrush is fixed in the rotating shaft of rotary electric machine, and lifting motor is connected with hairbrush and rotary electric machine through one group of bevel gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200046444U CN202423205U (en) | 2012-01-08 | 2012-01-08 | Powder coating and brushing devices for electricity-saving lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200046444U CN202423205U (en) | 2012-01-08 | 2012-01-08 | Powder coating and brushing devices for electricity-saving lamp tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202423205U true CN202423205U (en) | 2012-09-05 |
Family
ID=46747940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200046444U Withdrawn - After Issue CN202423205U (en) | 2012-01-08 | 2012-01-08 | Powder coating and brushing devices for electricity-saving lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202423205U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102522286A (en) * | 2012-01-08 | 2012-06-27 | 临安泰利电器有限公司 | Powder feeding and brushing equipment for energy-saving lamp tube |
-
2012
- 2012-01-08 CN CN2012200046444U patent/CN202423205U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102522286A (en) * | 2012-01-08 | 2012-06-27 | 临安泰利电器有限公司 | Powder feeding and brushing equipment for energy-saving lamp tube |
| CN102522286B (en) * | 2012-01-08 | 2015-01-07 | 临安泰利电器有限公司 | Powder feeding and brushing equipment for energy-saving lamp tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120905 Effective date of abandoning: 20150107 |
|
| RGAV | Abandon patent right to avoid regrant |