CN203674142U - Film coating machine used for energy-saving lamp tube - Google Patents
Film coating machine used for energy-saving lamp tube Download PDFInfo
- Publication number
- CN203674142U CN203674142U CN201320814348.5U CN201320814348U CN203674142U CN 203674142 U CN203674142 U CN 203674142U CN 201320814348 U CN201320814348 U CN 201320814348U CN 203674142 U CN203674142 U CN 203674142U
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- cylinder
- tube
- holder
- power saving
- fluorescent lamps
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Abstract
The utility model provides a film coating machine used for an energy-saving lamp tube. The film coating machine mainly includes a transmission mechanism installed on a rack. The transmission mechanism is composed of a fixed base, a driving chain wheel and a driven chain wheel connected to two ends of the fixed base respectively and a transmission chain. The transmission chain runs around the fixed base, the driving chain wheel and the driven chain wheel, so that a transmission assembly is formed. A plurality of station clamps used for clamping the lamp tube are installed on the transmission chain uniformly. A tube feeding device, a pushing device, a slip casting and extracting mechanism and a tube dismounting device are installed on the rack and around the transmission mechanism along the transmission direction successively. The fixed base is also equipped with a tube film drying device. The film coating machine used for the energy-saving lamp tube has characteristics of being high in automation level and high in production speed; and being suitable for flow line production.
Description
Technical field
The utility model relates to a kind of manufacturing machine equipment of fluorescent tube, specifically refers to a kind of film applicator of power saving fluorescent lamps.
Background technology
At present; manufacture field at electricity-saving lamp; the film of power saving fluorescent lamps inwall is mainly adopted to artificial mode; first fluorescent tube is put into hydrofluoric acid dilute solution and carried out manual clean and drying, then the film liquid being made into by the material such as aluminium oxide or titanium oxide is coated with tube inner wall, then the fluorescent tube of film is dried in manual mode of filling with punching, make tube inner wall form very thin transparent alumina or the titanium oxide diaphragm of one deck.This kind of mode, need to expend a large amount of manpower and materials, and the in the situation that, operating efficiency many operating personnel, energy consumption being high, production cost is very high, and is unfavorable for the automated process of production; In addition, film liquid and cleaning fluid are chemical substance, easily to environment.
Summary of the invention
The purpose of this utility model is to overcome the deficiency that prior art exists, and the power saving fluorescent lamps that a kind of speed of production is fast, automaticity is high film applicator is provided.
The purpose of this utility model is achieved by the following technical solution: mainly comprise a rack-mounted transmission mechanism; Described transmission mechanism is made up of holder, the drive sprocket that is connected to holder two ends and driven sprocket, driving chain; Described driving chain is around described holder, drive sprocket, driven sprocket common formation one transmission entirety; On described driving chain, be evenly provided with multiple for clamping the station clip of fluorescent tube; In described frame, all edges transmission direction of transmission mechanism takes out pulp grinder structure and lower pipe device around tube feeding device, top leveling device, slip casting are installed successively; Periosteum drying unit is also installed on described holder.
Described tube feeding device comprises that one is fixed on the base in frame; Described base one end is provided with the baffled slideway of an afterbody; Described slideway top is provided with to drive the finger cylinder of lower tube clip; Described finger cylinder is arranged on a font fixed mount, and this fixed mount is fixedly mounted on base; The bottom of described fixed mount is provided with a upset actuating cylinder; Described upset actuating cylinder drives the first slide block; Described the first slide block connects the first slide rail; Described the first slide rail is arranged on a control board; Described control board is arranged on base, and its top offers upset track; On described the first slide block, trip shaft is installed; One end of described trip shaft is provided with pipe clamp, and on this, pipe clamp correspondence is arranged at the top of described baffle plate; The other end of described trip shaft is provided with upset swing arm; The tail end of described upset swing arm is provided with a cylindrical movable block, and this movable block inserts in described upset track; On described base, baffle plate below is also provided with cylinder five.
Described upset track is vertical symmetrical structure, and its two ends are horizontal segment, and vertically center is semi-circular section; Between described semi-circular section and the horizontal segment at two ends, be quadrant segmental arc.
Described top leveling device comprises that level is arranged on cylinder one and the vertical rack-mounted cylinder two on a column; On described cylinder one and cylinder two, all drive a push pedal; Described column is fixed in frame.
Described slip casting take out pulp grinder structure comprise a grouting device identical with two structures take out sizing device; Described grouting device comprises that one is arranged on the base plate on holder; On described base plate, be provided with the Grouting Pipe that at least one is connected with slurry storing tank; Described two to take out the some stations in sizing device interval arranged apart, each take out sizing device comprise one be arranged on holder, mounting panel that surface is vertically provided with the second slide rail; The top fixed installation cylinder three of described mounting panel; Described cylinder three drives second slide block being arranged on the second slide rail; The tail end of described the second slide block is provided with takes out slurry bar, and this take out slurry bar be connected with described slurry storing tank; Between described Grouting Pipe and slurry storing tank, take out between slurry bar and slurry storing tank and be provided with electromagnetically operated valve.
Described lower pipe device comprises a rack-mounted lower pipe guide rail and a cylinder four being arranged on described holder; Described cylinder 4 wheel driven moves a knock-pin; Described knock-pin is arranged on the upper rear position of described station clip.
Described periosteum drying unit comprises the heating tube that is arranged on holder below, is built-in with electric furnace heating wire; Described heating tube connects the hot blast square tube of strip; Described hot blast square tube is two, and is separately positioned on the dual-side of described holder; In described hot blast square tube, be provided with some downward opening hot blast nozzles; The corresponding described station clip of described hot blast nozzle is arranged.
In described frame, grouting device below is also provided with a useless slurry disposable box.
One side of described lower pipe device is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to a vertical rack-mounted cylinder six, and this cylinder six drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip.
The beneficial effects of the utility model are: compared with existing manual operations, there is water-saving and electricity-saving a little, day to be example, power consumption is reduced to 3kw from 36kw, the consumption of film liquid is reduced to 1L from 20L, water consumption is reduced to without water from 20 tons, and energy-conserving and environment-protective, greatly reduce production cost and human cost; Have that automaticity is high, speed of production is fast, be applicable to the feature that streamline is produced.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of tube feeding device.
Fig. 3 is A place enlarged drawing in Fig. 1.
Fig. 4 is B place enlarged drawing in Fig. 1.
Fig. 5 is the structural representation of upset track described in the utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail: as shown in Figure 1, mainly comprise that one is arranged on the transmission mechanism in frame 1; Described transmission mechanism is made up of holder 21, the drive sprocket 22 that is connected to holder 21 two ends and driven sprocket 23, driving chain 24, and drive sprocket and driven sprocket are all arranged in frame by supporter; Described driving chain 24 is around described holder 21, drive sprocket 22, driven sprocket 23 common formation one transmission entirety, and three is in same level; On described driving chain 24, be evenly provided with multiple for clamping the station clip 25 of fluorescent tube; In described frame 1, all edges transmission direction of transmission mechanism takes out pulp grinder structure and lower pipe device 6 around tube feeding device 3, top leveling device 4, slip casting are installed successively; On described holder 21, periosteum drying unit 7 is also installed; In process of production, the workflow of fluorescent tube is followed successively by: upper pipe, top are flat, slip casting, take out slurry and lower pipe, completing after slip casting to the station circulation process of lower pipe, by periosteum drying unit, tube inner wall is dried always.
As Fig. 2, described tube feeding device 3 comprises that one is fixed on the base 301 in frame 1; Described base 301 one end are provided with the slideway 302 of an afterbody with baffle plate 303, and this slideway is obliquely installed, and baffle plate 303 is arranged on inclination bottom; Described slideway 302 tops are provided with to drive the finger cylinder 304 of lower tube clip 305; Described finger cylinder 304 is arranged on a font fixed mount 306, and this fixed mount 306 is fixedly mounted on base 301; The bottom of described fixed mount 306 is provided with a upset actuating cylinder 307; Described upset actuating cylinder 307 drives the first slide block 308; Described the first slide block 308 connects the first slide rail 309; Described the first slide rail 309 is arranged on a control board 310; Described control board 310 is arranged on base 301, and its top offers upset track 311; On described the first slide block 308, trip shaft 312 is installed; One end of described trip shaft 312 is provided with pipe clamp 313, and on this, pipe clamp 313 correspondences are arranged at the top of described baffle plate 303; The other end of described trip shaft 312 is provided with upset swing arm 314; The tail end of described upset swing arm 314 is provided with a cylindrical movable block 315, and this movable block 315 inserts in described upset track 311; On described base 301, baffle plate 303 belows are also provided with cylinder 5 316.
The utility model is mainly used in the painting membrane process of U-shaped fluorescent tube,
The first step, U-shaped fluorescent tube hangs upside down on slideway 302, and because slideway 302 is obliquely installed, the U-shaped fluorescent tube of one group of reversal of the natural order of things is blocked by baffle plate 303;
Second step, cylinder 5 316 upwards promotes first fluorescent tube, first fluorescent tube certain distance that moves up, now lower tube clip 305 is fixed some fluorescent tubes at first fluorescent tube rear portion under the driving of finger cylinder 304;
The 3rd step, first fluorescent tube of upper pipe clamp 313 gripping, upset actuating cylinder 307 promotes the first slide block 308, movable block 315 is in the interior slip of upset track 311, along the track of upset track 311, by the drive of upset swing arm 314, trip shaft 312, fluorescent tube completes the upset of 180 degree, its mouth of pipe, and arrives station clip 25 upward, enters transmission mechanism by station clip 25 grippings.
In conjunction with Fig. 5, described upset track 311 is vertical symmetrical structure, and its two ends are horizontal segment a, and vertically center is semi-circular section b; Between the horizontal segment a at described semi-circular section b and two ends, be quadrant segmental arc c; Known by reference to the accompanying drawings, in upset, the track in track 311 is a-b-c-b-a to movable block, and when movable block is during from a-b-c, fluorescent tube completes 90 degree upsets, and when from c-b-a, fluorescent tube completes 180 degree upsets.
As Fig. 1, described top leveling device 4 comprises that level is arranged on cylinder 1 and the vertical rack-mounted cylinder 2 42 on a column 43; On described cylinder 1 and cylinder 2 42, all drive a push pedal; Described column 43 is fixed in frame 1; In the time of station clip 25 gripping fluorescent tube, the position of fluorescent tube in station clip is unsatisfactory, for the mouth of pipe that ensures fluorescent tube is aimed at Grouting Pipe, therefore, cylinder 1 and on push pedal Level Promoting fluorescent tube, cylinder 2 42 and push pedal thereof vertically promote fluorescent tube, ensure the position of fluorescent tube level and vertical direction in station clip, are convenient to next step grouting operation.
As Fig. 3, described slip casting take out pulp grinder structure comprise a grouting device 8 identical with two structures take out sizing device 9; Described grouting device 8 comprises that one is arranged on the base plate 81 on holder 21; On described base plate 81, be provided with the Grouting Pipe 82 that at least one is connected with slurry storing tank;
Described two to take out the sizing device 9 some stations in interval arranged apart, each take out sizing device 9 comprise one be arranged on holder 21, mounting panel 91 that surface is vertically provided with the second slide rail 92; The top fixed installation cylinder 3 93 of described mounting panel 91; Described cylinder 3 93 drives second slide block 94 being arranged on the second slide rail 92; The tail end of described the second slide block 94 be provided with takes out slurry bar 95, and this take out slurry bar 95 be connected with described slurry storing tank; Between described Grouting Pipe 82 and slurry storing tank, take out between slurry bar 95 and slurry storing tank and be provided with electromagnetically operated valve 83; Take out sizing device 9 for described two, its first take out sizing device and be arranged on grouting device side, between the two every one to two station, mainly the most of film liquid in fluorescent tube is extracted out, and second taken out sizing device and first takes out the multiple stations in sizing device interval, mainly slurry more than a little of fluorescent tube inner bottom part is extracted out.
Described Grouting Pipe 82, take out slurry bar 95 be all connected with slurry storing tank by connecting line separately, described electromagnetically operated valve is arranged on pipeline; In conjunction with Fig. 1, in figure, do not indicate concrete connecting line, and for fear of lines in drawing repeat, folding, described slurry storing tank does not also mark in the drawings; In actual application, described slurry storing tank is arranged on the top of holder 21; Slurry storing tank, Grouting Pipe, take out that between slurry bar three, form a circulation by connecting line overall, be that film liquid in slurry storing tank injects in fluorescent tube through Grouting Pipe 82, then extract out by taking out slurry bar 95, again, in connecting line is back to slurry storing tank, reach the effect that film liquid reuses, avoids waste.
In conjunction with Fig. 1, Fig. 4, described lower pipe device 6 comprises that a lower pipe guide rail 61 and being arranged in frame 1 is arranged on the cylinder 4 62 on described holder 21; Described cylinder 4 62 drives a knock-pin 63; Described knock-pin 63 is arranged on the upper rear position of described station clip 25, it is the top that knock-pin 63 is arranged on station clip, its position is positioned at the rear side of fluorescent tube, in the time that fluorescent tube turns round to lower pipe device, cylinder 4 62 promotes knock-pin 63, and knock-pin 63 promotes after fluorescent tube departs from station clip to be collected by operating personnel.
Described periosteum drying unit 7 comprises the heating tube 71 that is arranged on holder 21 belows, is built-in with electric furnace heating wire; Described heating tube 71 connects the hot blast square tube 72 of strip; Described hot blast square tube 72 is two, and is separately positioned on the dual-side of described holder 21; In described hot blast square tube 72, be provided with some downward opening hot blast nozzles 73; The corresponding described station clip 25 of described hot blast nozzle 73 is arranged; Known by reference to the accompanying drawings, hot blast nozzle 73 is opening down, just blows to the fluorescent tube mouth of pipe and toward tube inner wall, and film liquid is dried.
In described frame 1, grouting device 8 belows are also provided with a useless slurry disposable box 84, its main purpose is the film liquid of collecting because of carelessness from flowing out in Grouting Pipe, keeps the clean and tidy of frame and whole environment, and is conducive to the recovery of film liquid.
One side of described lower pipe device 6 is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to a cylinder 65 being vertically arranged in frame 1, and this cylinder 65 drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip 25; Transmission mechanism of the present utility model, move a station every one end set time, in operation process, part station clip there will be loosening unavoidably, causes fluorescent tube its vertical direction in station clip to be subjected to displacement, and one end distance falls in station clip, and in the time running to lower pipe device 6 through the fluorescent tube of drying, because the position of lower pipe device is fixed, those fluorescent tubes that have been subjected to displacement variation are encountered lower pipe device, will crash; For avoiding above-mentioned situation to occur, an auxiliary top leveling device is set especially, the reparation of position that fluorescent tube is tried again before pipe device under arriving.
As preferred version, the station clip described in the utility model, two U-shaped fluorescent tubes of each station clip energy gripping, supporting therewith, described upper pipe clamp, lower tube clip, Grouting Pipe, take out slurry bar be one group of two setting.
Certainly, above-mentioned explanation is not limitation of the utility model, and the utility model is also not limited to above-mentioned giving an example; those skilled in the art; in scope of the present utility model, the variation made, change and add or replace, all should belong to protection range of the present utility model.
Claims (9)
1. a power saving fluorescent lamps film applicator, is characterized in that: comprise a rack-mounted transmission mechanism; Described transmission mechanism is made up of holder, the drive sprocket that is connected to holder two ends and driven sprocket, driving chain; Described driving chain is around described holder, drive sprocket, driven sprocket common formation one transmission entirety; On described driving chain, be evenly provided with multiple for clamping the station clip of fluorescent tube; In described frame, all edges transmission direction of transmission mechanism takes out pulp grinder structure and lower pipe device around tube feeding device, top leveling device, slip casting are installed successively; Periosteum drying unit is also installed on described holder.
2. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described tube feeding device comprises that one is fixed on the base in frame; Described base one end is provided with the baffled slideway of an afterbody; Described slideway top is provided with to drive the finger cylinder of lower tube clip; Described finger cylinder is arranged on a font fixed mount, and this fixed mount is fixedly mounted on base; The bottom of described fixed mount is provided with a upset actuating cylinder; Described upset actuating cylinder drives the first slide block; Described the first slide block connects the first slide rail; Described the first slide rail is arranged on a control board; Described control board is arranged on base, and its top offers upset track; On described the first slide block, trip shaft is installed; One end of described trip shaft is provided with pipe clamp, and on this, pipe clamp correspondence is arranged at the top of described baffle plate; The other end of described trip shaft is provided with upset swing arm; The tail end of described upset swing arm is provided with a cylindrical movable block, and this movable block inserts in described upset track; On described base, baffle plate below is also provided with cylinder five.
3. power saving fluorescent lamps film applicator according to claim 2, is characterized in that: described upset track is vertical symmetrical structure, and its two ends are horizontal segment, and vertically center is semi-circular section; Between described semi-circular section and the horizontal segment at two ends, be quadrant segmental arc.
4. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described top leveling device comprises that level is arranged on cylinder one and the vertical rack-mounted cylinder two on a column; On described cylinder one and cylinder two, all drive a push pedal; Described column is fixed in frame.
5. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described slip casting take out pulp grinder structure comprise a grouting device identical with two structures take out sizing device; Described grouting device comprises that one is arranged on the base plate on holder; On described base plate, be provided with the Grouting Pipe that at least one is connected with slurry storing tank; Described two to take out the some stations in sizing device interval arranged apart, each take out sizing device comprise one be arranged on holder, mounting panel that surface is vertically provided with the second slide rail; The top fixed installation cylinder three of described mounting panel; Described cylinder three drives second slide block being arranged on the second slide rail; The tail end of described the second slide block is provided with takes out slurry bar, and this take out slurry bar be connected with described slurry storing tank; Between described Grouting Pipe and slurry storing tank, take out between slurry bar and slurry storing tank and be provided with electromagnetically operated valve.
6. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described lower pipe device comprises a rack-mounted lower pipe guide rail and a cylinder four being arranged on described holder; Described cylinder 4 wheel driven moves a knock-pin; Described knock-pin is arranged on the upper rear position of described station clip.
7. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described periosteum drying unit comprises the heating tube that is arranged on holder below, is built-in with electric furnace heating wire; Described heating tube connects the hot blast square tube of strip; Described hot blast square tube is two, and is separately positioned on the dual-side of described holder; In described hot blast square tube, be provided with some downward opening hot blast nozzles; The corresponding described station clip of described hot blast nozzle is arranged.
8. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: in described frame, grouting device below is also provided with a useless slurry disposable box.
9. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: a side of described lower pipe device is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to a vertical rack-mounted cylinder six, and this cylinder six drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320814348.5U CN203674142U (en) | 2013-12-12 | 2013-12-12 | Film coating machine used for energy-saving lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320814348.5U CN203674142U (en) | 2013-12-12 | 2013-12-12 | Film coating machine used for energy-saving lamp tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203674142U true CN203674142U (en) | 2014-06-25 |
Family
ID=50970409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320814348.5U Withdrawn - After Issue CN203674142U (en) | 2013-12-12 | 2013-12-12 | Film coating machine used for energy-saving lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203674142U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103903936A (en) * | 2013-12-12 | 2014-07-02 | 浙江江山三友电子有限公司 | Energy saving lamp tube film coating machine |
-
2013
- 2013-12-12 CN CN201320814348.5U patent/CN203674142U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103903936A (en) * | 2013-12-12 | 2014-07-02 | 浙江江山三友电子有限公司 | Energy saving lamp tube film coating machine |
| CN103903936B (en) * | 2013-12-12 | 2016-04-06 | 浙江江山三友电子有限公司 | A kind of power saving fluorescent lamps film applicator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140625 Effective date of abandoning: 20160406 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |