CN103903936B - A kind of power saving fluorescent lamps film applicator - Google Patents
A kind of power saving fluorescent lamps film applicator Download PDFInfo
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- CN103903936B CN103903936B CN201310672689.8A CN201310672689A CN103903936B CN 103903936 B CN103903936 B CN 103903936B CN 201310672689 A CN201310672689 A CN 201310672689A CN 103903936 B CN103903936 B CN 103903936B
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Abstract
A kind of power saving fluorescent lamps film applicator, mainly comprises a rack-mounted transmission mechanism; Described transmission mechanism is made up of holder, the drive sprocket being connected to holder two ends and driven sprocket, driving chain; Described driving chain forms a transmission entirety around described holder, drive sprocket, driven sprocket are also common; Described driving chain is evenly provided with multiple station clip for clamping fluorescent tube; In described frame, all edges transmission direction of transmission mechanism successively around being provided with tube feeding device, top leveling device, slip casting takes out pulp grinder structure and lower pipe device; Described holder is also provided with periosteum drying unit; The present invention has that automaticity is high, speed of production is fast, is applicable to the feature of production line balance.
Description
Technical field
The present invention relates to a kind of manufacturing machine equipment of fluorescent tube, specifically refer to a kind of film applicator of power saving fluorescent lamps.
Background technology
At present; field is manufactured at electricity-saving lamp; artificial mode is mainly adopted to the film of power saving fluorescent lamps inwall; first fluorescent tube is put into dilute HF acid solution to carry out manual cleaning and dry, then the film liquid be made into by the material such as aluminium oxide or titanium oxide is coated with tube inner wall in the manual mode of rushing of filling with, then dries the fluorescent tube of film, make tube inner wall form the very thin transparent alumina of one deck or titanium oxide diaphragm.This kind of mode, needs the manpower and materials of at substantial, and, operating efficiency, energy consumption many when operating personnel are high, production cost is very high, and is unfavorable for the automated process of production; In addition, film liquid and cleaning fluid are chemical substance, easily to environment.
Summary of the invention
The object of the invention is to the deficiency overcoming prior art existence, and the power saving fluorescent lamps film applicator that a kind of speed of production is fast, automaticity is high is provided.
The object of the invention is to realize by following technical solution: mainly comprise a rack-mounted transmission mechanism; Described transmission mechanism is made up of holder, the drive sprocket being connected to holder two ends and driven sprocket, driving chain; Described driving chain forms a transmission entirety around described holder, drive sprocket, driven sprocket are also common; Described driving chain is evenly provided with multiple station clip for clamping fluorescent tube; In described frame, all edges transmission direction of transmission mechanism successively around being provided with tube feeding device, top leveling device, slip casting takes out pulp grinder structure and lower pipe device; Described holder is also provided with periosteum drying unit.
Described tube feeding device comprises one and is fixed on base in frame; Described base one end is provided with the baffled slideway of an afterbody; The finger cylinder driving lower tube clip is provided with above described slideway; Described finger cylinder is arranged on a font fixed mount, and this fixed mount is fixedly mounted on base; The bottom of described fixed mount is provided with a upset actuating cylinder; Described upset actuating cylinder drives the first slide block; Described first slide block connects the first slide rail; Described first slide rail is arranged on a control board; Described control board is arranged on base, and its top offers upset track; Described first slide block is provided with trip shaft; One end of described trip shaft is provided with pipe clamp, and on this, pipe clamp correspondence is arranged at the top of described baffle plate; The other end of described trip shaft is provided with upset swing arm; The tail end of described upset swing arm is provided with a cylindrical mobile block, and this movable block inserts in described upset track; Cylinder five is also provided with on described base, below baffle plate.
Described upset track is vertical symmetrical structure, and its two ends are horizontal segment, and vertical center is semi-circular section; Quadrant segmental arc is between described semi-circular section and the horizontal segment at two ends.
Described top leveling device comprises level and is arranged on the vertical rack-mounted cylinder two of cylinder one and on a column; Described cylinder one and cylinder two all drive a push pedal; Described column is fixed in frame.
Described slip casting take out pulp grinder structure comprise a grouting device identical with two structures take out sizing device; Described grouting device comprises one and is arranged on base plate on holder; Described base plate is provided with the Grouting Pipe that at least one is connected with slurry storing tank; Described two to take out the some stations in sizing device interval arranged apart, and each sizing device of taking out comprises the mounting panel that is arranged on holder, surface is vertically provided with the second slide rail; The top fixed installation cylinder three of described mounting panel; Described cylinder three drives one to be arranged on the second slide block on the second slide rail; The tail end of described second slide block is provided with takes out slurry bar, and this take out slurry bar be connected with described slurry storing tank; Between described Grouting Pipe and slurry storing tank, take out to starch and be provided with electromagnetically operated valve between bar and slurry storing tank.
Described lower pipe device comprises a rack-mounted lower pipe guide rail and and is arranged on cylinder four on described holder; Described cylinder four-wheel drive one knock-pin; Described knock-pin is arranged on the upper rear position of described station clip.
Described periosteum drying unit comprises and one is arranged on below holder, is built-in with the heating tube of electric furnace heating wire; Described heating tube connects the hot blast square tube of strip; Described hot blast square tube is two, and is separately positioned on the dual-side of described holder; Described hot blast square tube is provided with some downward opening hot blast nozzles; The corresponding described station clip of described hot blast nozzle is arranged.
A useless slurry disposable box is also provided with in described frame, below grouting device.
The side of described lower pipe device is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to a vertical rack-mounted cylinder six, and this cylinder six drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip.
The invention has the beneficial effects as follows: compared with existing manual operations, there is water-saving and electricity-saving a little, example is with day, power consumption is reduced to 3kw from 36kw, the consumption of film liquid is reduced to 1L from 20L, water consumption is reduced to without the need to water from 20 tons, and energy-conserving and environment-protective, greatly reduce production cost and human cost; Have that automaticity is high, speed of production is fast, be applicable to the feature of production line balance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of tube feeding device.
Fig. 3 is A place enlarged drawing in Fig. 1.
Fig. 4 is B place enlarged drawing in Fig. 1.
Fig. 5 is the structural representation of upset track of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be described in detail: as shown in Figure 1, mainly comprises one and be arranged on transmission mechanism in frame 1; Described transmission mechanism is made up of holder 21, the drive sprocket 22 being connected to holder 21 two ends and driven sprocket 23, driving chain 24, and drive sprocket and driven sprocket are all arranged in frame by supporter; Described driving chain 24 forms a transmission entirety around described holder 21, drive sprocket 22, driven sprocket 23 are also common, and three is in same level; Described driving chain 24 is evenly provided with multiple station clip 25 for clamping fluorescent tube; In described frame 1, all edges transmission direction of transmission mechanism successively around being provided with tube feeding device 3, top leveling device 4, slip casting takes out pulp grinder structure and lower pipe device 6; Described holder 21 is also provided with periosteum drying unit 7; Namely in process of production, the workflow of fluorescent tube is followed successively by: upper pipe, top are flat, slip casting, take out slurry and lower pipe, in the station circulation process of lower pipe after completing slip casting, are dried by periosteum drying unit to tube inner wall always.
As Fig. 2, described tube feeding device 3 comprises one and is fixed on base 301 in frame 1; Described base 301 one end is provided with the slideway 302 of an afterbody with baffle plate 303, and this slideway is obliquely installed, and baffle plate 303 is arranged on inclination bottom; The finger cylinder 304 driving lower tube clip 305 is provided with above described slideway 302; Described finger cylinder 304 is arranged on a font fixed mount 306, and this fixed mount 306 is fixedly mounted on base 301; The bottom of described fixed mount 306 is provided with a upset actuating cylinder 307; Described upset actuating cylinder 307 drives the first slide block 308; Described first slide block 308 connects the first slide rail 309; Described first slide rail 309 is arranged on a control board 310; Described control board 310 is arranged on base 301, and its top offers upset track 311; Described first slide block 308 is provided with trip shaft 312; One end of described trip shaft 312 is provided with pipe clamp 313, and on this, pipe clamp 313 correspondence is arranged at the top of described baffle plate 303; The other end of described trip shaft 312 is provided with upset swing arm 314; The tail end of described upset swing arm 314 is provided with a cylindrical mobile block 315, and this movable block 315 inserts in described upset track 311; On described base 301, below baffle plate 303, be also provided with cylinder 5 316.、
The present invention is mainly used in the painting membrane process of U-shaped fluorescent tube,
The first step, U-shaped fluorescent tube reversal of the natural order of things is on slideway 302, and because slideway 302 is obliquely installed, the U-shaped fluorescent tube of one group of reversal of the natural order of things is blocked by baffle plate 303;
Second step, cylinder 5 316 is first fluorescent tube upwardly, and first fluorescent tube moves up certain distance, and now some fluorescent tubes at first fluorescent tube rear portion are fixed by lower tube clip 305 under the driving of finger cylinder 304;
3rd step, upper pipe clamp 313 gripping first fluorescent tube, upset actuating cylinder 307 promotes the first slide block 308, movable block 315 slides in upset track 311, along the track of upset track 311, by the drive of upset swing arm 314, trip shaft 312, fluorescent tube completes the upset of 180 degree, its mouth of pipe, and arrives station clip 25 upward, enters transmission mechanism by station clip 25 gripping.
Composition graphs 5, described upset track 311 is in vertical symmetrical structure, and its two ends are horizontal segment a, and vertical center is semi-circular section b; Quadrant segmental arc c is between the horizontal segment a at described semi-circular section b and two ends; Known by reference to the accompanying drawings, the track of movable block in upset track 311 is a-b-c-b-a, and when movable block is from a-b-c, fluorescent tube completes 90 degree of upsets, and when from c-b-a, fluorescent tube completes 180 degree of upsets.
As Fig. 1, described top leveling device 4 comprises level and is arranged on cylinder 1 on a column 43 and a vertical rack-mounted cylinder 2 42; Described cylinder 1 and cylinder 2 42 all drive a push pedal; Described column 43 is fixed in frame 1; When station clip 25 gripping fluorescent tube, the position of fluorescent tube in station clip is unsatisfactory, for ensureing that the mouth of pipe of fluorescent tube aims at Grouting Pipe, therefore, cylinder 1 and on push pedal Level Promoting fluorescent tube, cylinder 2 42 and push pedal thereof vertically promote fluorescent tube, ensure the position of fluorescent tube level and vertical direction in station clip, are convenient to next step grouting operation.
As Fig. 3, described slip casting take out pulp grinder structure comprise a grouting device 8 identical with two structures take out sizing device 9; Described grouting device 8 comprises one and is arranged on base plate 81 on holder 21; Described base plate 81 is provided with the Grouting Pipe 82 that at least one is connected with slurry storing tank;
Described two to take out the some stations in sizing device 9 interval arranged apart, and each sizing device 9 of taking out comprises the mounting panel 91 that is arranged on holder 21, surface is vertically provided with the second slide rail 92; The top fixed installation cylinder 3 93 of described mounting panel 91; Described cylinder 3 93 driving one is arranged on the second slide block 94 on the second slide rail 92; The tail end of described second slide block 94 be provided with takes out slurry bar 95, and this take out slurry bar 95 be connected with described slurry storing tank; Between described Grouting Pipe 82 and slurry storing tank, take out to starch between bar 95 and slurry storing tank and be provided with electromagnetically operated valve 83; Take out sizing device 9 for described two, take out sizing device for its first and be arranged on grouting device side, between the two every one to two station, mainly the most of film liquid in fluorescent tube is extracted out, and second is taken out sizing device and first take out the multiple station in sizing device interval, mainly a little remaining slurry of fluorescent tube inner bottom part is extracted out.
Described Grouting Pipe 82, take out slurry bar 95 be all connected with slurry storing tank by respective connecting line, described electromagnetically operated valve is arranged on pipeline; Do not indicate concrete connecting line in composition graphs 1, figure, and in order to avoid lines in drawing repeat, folding, described slurry storing tank does not also mark in the drawings; In actual application, described slurry storing tank is arranged on the top of holder 21; Slurry storing tank, Grouting Pipe, take out between slurry bar three overall by connecting line composition one circulation, namely the film liquid in slurry storing tank injects in fluorescent tube through Grouting Pipe 82, then extracting out by taking out slurry bar 95, being again back in slurry storing tank through connecting line, reaching the recycling of film liquid, avoiding the effect of waste.
Composition graphs 1, Fig. 4, described lower pipe device 6 comprises one and is arranged on lower pipe guide rail in frame 1 61 and and is arranged on cylinder 4 62 on described holder 21; Described cylinder 4 62 drives a knock-pin 63; Described knock-pin 63 is arranged on the upper rear position of described station clip 25, namely knock-pin 63 is arranged on the top of station clip, its position is positioned at the rear side of fluorescent tube, when fluorescent tube running is to lower pipe device, cylinder 4 62 promotes knock-pin 63, and knock-pin 63 promotes to be collected by operating personnel after fluorescent tube departs from station clip.
Described periosteum drying unit 7 comprises and one is arranged on below holder 21, is built-in with the heating tube 71 of electric furnace heating wire; Described heating tube 71 connects the hot blast square tube 72 of strip; Described hot blast square tube 72 is two, and is separately positioned on the dual-side of described holder 21; Described hot blast square tube 72 is provided with some downward opening hot blast nozzles 73; The corresponding described station clip 25 of described hot blast nozzle 73 is arranged; Known by reference to the accompanying drawings, hot blast nozzle 73 is opening down, just also blows toward tube inner wall to the fluorescent tube mouth of pipe, is dried by film liquid.
Also be provided with a useless slurry disposable box in described frame 1, below grouting device 8, its main purpose collects the film liquid flowed out in Grouting Pipe because of carelessness, keeps the clean and tidy of frame and whole environment, and be conducive to the recovery of film liquid.
The side of described lower pipe device 6 is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to one and is vertically arranged on cylinder 65 in frame 1, and this cylinder 65 drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip 25; Transmission mechanism of the present invention, a station is moved every one end set time, in operation process, part station clip there will be loosening unavoidably, and cause fluorescent tube its vertical direction in station clip to be subjected to displacement, namely fall one end distance in station clip, and when the fluorescent tube through drying runs to lower pipe device 6, because the position of lower pipe device is fixed, lower pipe device encountered by those fluorescent tubes being subjected to displacement change, will crash; For avoiding above-mentioned situation to occur, an auxiliary top leveling device is set especially, the reparation of position that fluorescent tube is tried again before pipe device under arriving.
Preferably, the station clip described in the present invention, each station clip energy gripping two U-shaped fluorescent tubes, supporting therewith, described upper pipe clamp, lower tube clip, Grouting Pipe, take out slurry bar be one group two settings.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention is also not limited to above-mentioned citing, those skilled in the art, within the scope of the invention, the change made, change add or replace, all should belong to protection scope of the present invention.
Claims (9)
1. a power saving fluorescent lamps film applicator, is characterized in that: mainly comprise a rack-mounted transmission mechanism; Described transmission mechanism is made up of holder, the drive sprocket being connected to holder two ends and driven sprocket, driving chain; Described driving chain forms a transmission entirety around described holder, drive sprocket, driven sprocket are also common; Described driving chain is evenly provided with multiple station clip for clamping fluorescent tube; In described frame, all edges transmission direction of transmission mechanism successively around being provided with tube feeding device, top leveling device, slip casting takes out pulp grinder structure and lower pipe device; Described holder is also provided with periosteum drying unit.
2. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described tube feeding device comprises one and is fixed on base in frame; Described base one end is provided with the baffled slideway of an afterbody; The finger cylinder driving lower tube clip is provided with above described slideway; Described finger cylinder is arranged on a font fixed mount, and this fixed mount is fixedly mounted on base; The bottom of described fixed mount is provided with a upset actuating cylinder; Described upset actuating cylinder drives the first slide block; Described first slide block connects the first slide rail; Described first slide rail is arranged on a control board; Described control board is arranged on base, and its top offers upset track; Described first slide block is provided with trip shaft; One end of described trip shaft is provided with pipe clamp, and on this, pipe clamp correspondence is arranged at the top of described baffle plate; The other end of described trip shaft is provided with upset swing arm; The tail end of described upset swing arm is provided with a cylindrical mobile block, and this movable block inserts in described upset track; Cylinder five is also provided with on described base, below baffle plate.
3. power saving fluorescent lamps film applicator according to claim 2, is characterized in that: described upset track is vertical symmetrical structure, and its two ends are horizontal segment, and vertical center is semi-circular section; Quadrant segmental arc is between described semi-circular section and the horizontal segment at two ends.
4. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described top leveling device comprises level and is arranged on the vertical rack-mounted cylinder two of cylinder one and on a column; Described cylinder one and cylinder two all drive a push pedal; Described column is fixed in frame.
5. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described slip casting take out pulp grinder structure comprise a grouting device identical with two structures take out sizing device; Described grouting device comprises one and is arranged on base plate on holder; Described base plate is provided with the Grouting Pipe that at least one is connected with slurry storing tank; Described two to take out the some stations in sizing device interval arranged apart, and each sizing device of taking out comprises the mounting panel that is arranged on holder, surface is vertically provided with the second slide rail; The top fixed installation cylinder three of described mounting panel; Described cylinder three drives one to be arranged on the second slide block on the second slide rail; The tail end of described second slide block is provided with takes out slurry bar, and this take out slurry bar be connected with described slurry storing tank; Between described Grouting Pipe and slurry storing tank, take out to starch and be provided with electromagnetically operated valve between bar and slurry storing tank.
6. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described lower pipe device comprises a rack-mounted lower pipe guide rail and and is arranged on cylinder four on described holder; Described cylinder four-wheel drive one knock-pin; Described knock-pin is arranged on the upper rear position of described station clip.
7. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: described periosteum drying unit comprises and one is arranged on below holder, is built-in with the heating tube of electric furnace heating wire; Described heating tube connects the hot blast square tube of strip; Described hot blast square tube is two, and is separately positioned on the dual-side of described holder; Described hot blast square tube is provided with some downward opening hot blast nozzles; The corresponding described station clip of described hot blast nozzle is arranged.
8. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: be also provided with a useless slurry disposable box in described frame, below grouting device.
9. power saving fluorescent lamps film applicator according to claim 1, is characterized in that: the side of described lower pipe device is also provided with an auxiliary top leveling device; Described auxiliary top paperback is set to a vertical rack-mounted cylinder six, and this cylinder six drives auxiliary push pedal; Described auxiliary push pedal is arranged on the below of described station clip.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310672689.8A CN103903936B (en) | 2013-12-12 | 2013-12-12 | A kind of power saving fluorescent lamps film applicator |
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| CN201310672689.8A CN103903936B (en) | 2013-12-12 | 2013-12-12 | A kind of power saving fluorescent lamps film applicator |
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| CN103903936B true CN103903936B (en) | 2016-04-06 |
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| CN104549909B (en) * | 2014-12-26 | 2017-03-22 | 芜湖新世纪净化器材有限责任公司 | Edge-sealing gluing system for folding filter element and gluing process for edge-sealing gluing system |
| CN106975585B (en) * | 2017-05-26 | 2022-11-11 | 佛山柯维光电股份有限公司 | Vertical ultraviolet lamp tube inner surface coating machine |
| CN108565196B (en) * | 2018-05-17 | 2023-11-14 | 汕头市金茂电光源实业有限公司 | Automatic black sintering equipment that scribbles of lamp holder |
| CN111863567A (en) * | 2020-07-13 | 2020-10-30 | 浙江江山三友电子有限公司 | U-shaped lamp tube film coating machine |
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| CN87212338U (en) * | 1987-09-28 | 1988-07-20 | 国营华东电子管厂 | Automatic powder-coating machine for fluorescent lamp with automatic charging and discharging unit |
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| CN202523670U (en) * | 2012-04-23 | 2012-11-07 | 杭州临安神洲电器有限公司 | Powder coating device for U-shaped energy-saving lamp tubes |
| CN103065911A (en) * | 2012-11-30 | 2013-04-24 | 徐州锐阳照明电器设备有限公司 | Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine |
| CN203674142U (en) * | 2013-12-12 | 2014-06-25 | 浙江江山三友电子有限公司 | Film coating machine used for energy-saving lamp tube |
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2013
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4647277A (en) * | 1984-11-30 | 1987-03-03 | Kabushiki Kaisha Toshiba | Apparatus for manufacturing electric lamps |
| CN87212338U (en) * | 1987-09-28 | 1988-07-20 | 国营华东电子管厂 | Automatic powder-coating machine for fluorescent lamp with automatic charging and discharging unit |
| CN101206982A (en) * | 2007-07-03 | 2008-06-25 | 宜兴市万象灯具有限公司 | Technique and device for bepowdering on helical fluorescent lamp tube |
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