CN202420685U - Optical read-out heat-mechanical infrared detector structure - Google Patents
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Abstract
本实用新型公开了光学读出热-机械型红外探测器结构,该光学读出热一机械型红外探测器结构包括若干个呈阵列分布的像元单元,每个像元单元包括:衬底、支撑层、红外吸收层、反光板和双材料悬臂梁。该红外探测器结构不仅继承了上述带衬底FPA和全镂空FPA的优点,同时也克服了他们存在的缺点。该结构较带衬底结构的FPA提高了红外吸收效率,较全镂空FPA提高了薄膜区域的温度均匀性,使得各像元之间可以独立工作,提升了热响应速率,同时各像元制作在支撑层上,无需额外的支撑框架,使占空比得到提高;此外其上下叠加式变形悬臂梁结构的设计不仅提高温度响应灵敏度,而且提高了光学填充因子,更有利于像元向更小尺寸方向发展。
The utility model discloses an optical readout thermal-mechanical infrared detector structure. The optical readout thermal-mechanical infrared detector structure includes several pixel units distributed in an array, and each pixel unit includes: a substrate, Support layer, infrared absorbing layer, reflective sheet and bi-material cantilever beam. The infrared detector structure not only inherits the advantages of the above-mentioned FPA with a substrate and the fully hollow FPA, but also overcomes their shortcomings. Compared with the FPA with substrate structure, this structure improves the infrared absorption efficiency, and improves the temperature uniformity of the film area compared with the fully hollow FPA, so that each pixel can work independently, and the thermal response rate is improved. On the support layer, there is no need for an additional support frame, which improves the duty cycle; in addition, the design of the upper and lower superimposed deformed cantilever beam structure not only improves the temperature response sensitivity, but also improves the optical fill factor, which is more conducive to the pixel to a smaller size direction development.
Description
技术领域 technical field
本实用新型涉及一种光学读出热-机械型红外探测器结构。 The utility model relates to an optical readout thermal-mechanical infrared detector structure. the
背景技术 Background technique
红外技术广泛应用于工业、农业、医疗、科学等各行业,红外成像、红外测温、红外理疗、红外检测、红外报警、红外遥感、红外加热等是各行业争相选用的先进技术。军事中,红外成像,红外侦察,红外跟踪,红外制导,红外预警,红外对抗等在现代战争和未来战争中是必不可少的战术和战略手段。 Infrared technology is widely used in various industries such as industry, agriculture, medical treatment, and science. Infrared imaging, infrared temperature measurement, infrared physiotherapy, infrared detection, infrared alarm, infrared remote sensing, and infrared heating are advanced technologies that various industries are competing to choose. In the military, infrared imaging, infrared reconnaissance, infrared tracking, infrared guidance, infrared early warning, infrared confrontation, etc. are indispensable tactical and strategic means in modern and future warfare. the
红外探测器是用于将不可见的红外辐射转化为可见的图像。按照探测原理的不同,可以将传统探测器分为两大类:光电型红外探测器和热型红外探测器。光电型红外探测器具有响应时间快、NETD低等特点,在军事上得到广泛应用。但由于其工作时需要将光电子和热电子分离,因此需要制冷(工作在液氮(77K)环境中)设备,造成此种红外探测器体积大,功耗高,价格昂贵,限制了其向民用方向发展。近年利用红外辐射具有显著热效应这一特点而发展起来的非制冷红外探测器逐渐商业化,典型的有热电阻型、热电堆型和热释电型红外探测器。此类探测器制作灵活,无需制冷,功耗小,成本低,已逐渐应用于各领域。但此类探测器均采用电读出的方式,由于探测信号较小,因此对读出电路的设计提出很高要求,同时也 增加了整个芯片的制作工艺难度。此外读出电路功耗所产生的热量也影响了探测器敏感元件的响应。随着MEMS技术的发展,光-机械型非制冷红外探测器近年成为研究热点。该类探测器设计灵活,制作工艺简单,信号读出方式采用非接触式的光读出方式,大大降低功耗,同时理论预测该类探测器的NETD可达到5mK,具有十分广阔的应用前景。考虑到绝热结构设计,该类探测器通常可分为以牺牲层释放技术为基础的、带衬底结构的红外FPA(focal plane array),和无衬底全镂空的FPA结构。带衬底的FPA可及时将热量传递到衬底,使热成像速率提高,但由于衬底的存在,有大约40%红外辐射被衬底吸收和反射,降低了红外吸收效率,此外,牺牲层释放工艺复杂,常会造成结构层与沉底的粘连,导致像元失效。而无衬底全镂空红外FPA,虽提高了红外吸收效率,但由于其全镂空的特点,像元的能量不能及时传递出去散失掉,造成各像元之间热量互相传递,各像元不能独立工作,热串扰现象严重,热成像响应时间长,同时器件尺寸的缩小对其性能影响巨大,限制了像元尺寸缩小。 Infrared detectors are used to convert invisible infrared radiation into visible images. According to different detection principles, traditional detectors can be divided into two categories: photoelectric infrared detectors and thermal infrared detectors. Photoelectric infrared detectors have the characteristics of fast response time and low NETD, and are widely used in military affairs. However, due to the need to separate photoelectrons and thermal electrons during its work, refrigeration (working in a liquid nitrogen (77K) environment) equipment is required, resulting in large volume, high power consumption, and high price of this kind of infrared detector, which limits its application to civilian use. direction development. In recent years, uncooled infrared detectors developed by utilizing the characteristic of infrared radiation with significant thermal effect have been gradually commercialized. Typical infrared detectors include thermal resistance, thermopile and pyroelectric infrared detectors. This kind of detector is flexible to manufacture, does not need refrigeration, has low power consumption and low cost, and has been gradually applied in various fields. However, this kind of detectors all adopt the way of electric readout, because the detection signal is small, so it puts forward high requirements for the design of the readout circuit, and also increases the difficulty of the manufacturing process of the whole chip. In addition, the heat generated by the power consumption of the readout circuit also affects the response of the detector's sensitive elements. With the development of MEMS technology, opto-mechanical uncooled infrared detectors have become a research hotspot in recent years. This type of detector has flexible design, simple manufacturing process, and non-contact optical readout method for signal readout, which greatly reduces power consumption. At the same time, it is theoretically predicted that the NETD of this type of detector can reach 5mK, which has a very broad application prospect. Considering the adiabatic structure design, this type of detector can usually be divided into infrared FPA (focal plane array) with substrate structure based on sacrificial layer release technology, and FPA structure without substrate and fully hollowed out. The FPA with a substrate can transfer heat to the substrate in time to increase the thermal imaging rate, but due to the existence of the substrate, about 40% of the infrared radiation is absorbed and reflected by the substrate, which reduces the infrared absorption efficiency. In addition, the sacrificial layer The release process is complicated, which often causes adhesion between the structural layer and the sinking bottom, resulting in pixel failure. The infrared FPA with no substrate and fully hollowed out improves the infrared absorption efficiency, but due to its fully hollowed out feature, the energy of the pixel cannot be transmitted out in time and lost, resulting in heat transfer between each pixel, and each pixel cannot be independent Work, thermal crosstalk phenomenon is serious, thermal imaging response time is long, and the reduction of device size has a huge impact on its performance, which limits the reduction of pixel size. the
发明内容 Contents of the invention
为了克服上述缺陷,本实用新型提供了一种光学读出热-机械型红外探测器结构,该红外探测器结构不仅继承了上述带衬底FPA和全镂空FPA的优点,同时也克服了他们存在的缺点。该结构较带衬底结构的FPA提高了红外吸收效率,较全镂空FPA提高了薄膜区域的温度均匀性,使得各像元之间可以独立工作,提升了热响应速率,同时各像元制作在支撑层上,无需 额外的支撑框架,使占空比得到提高;此外其上下叠加式变形悬臂梁结构的设计不仅提高温度响应灵敏度,而且提高了光学填充因子,更有利于像元向更小尺寸方向发展。 In order to overcome the above-mentioned defects, the utility model provides an optical readout thermal-mechanical infrared detector structure, which not only inherits the advantages of the above-mentioned FPA with substrate and full hollow FPA, but also overcomes their existence Shortcomings. Compared with the FPA with substrate structure, this structure improves the infrared absorption efficiency, and improves the temperature uniformity of the film area compared with the fully hollow FPA, so that each pixel can work independently, and the thermal response rate is improved. At the same time, each pixel is made in On the support layer, there is no need for an additional support frame, which improves the duty cycle; in addition, the design of the upper and lower superimposed deformed cantilever beam structure not only improves the temperature response sensitivity, but also improves the optical fill factor, which is more conducive to the smaller size of the pixel direction development. the
本实用新型为了解决其技术问题所采用的技术方案是:一种光学读出热-机械型红外探测器结构,包括若干个呈阵列分布的像元单元,所述每个像元单元包括:衬底、支撑层、红外吸收层、反光板和双材料悬臂梁,所述支撑层位于所述衬底的上侧面上,所述衬底的下侧面中心呈半镂空状;所述红外吸收层间隔位于所述支撑层的上侧面上方,所述反光板位于所述红外吸收层上侧面上;所述双材料悬臂梁为两个,且平行间隔对称设于所述支撑层上侧面上;所述每个双材料悬臂梁包括上下平行间隔设置的上横梁和下横梁,所述下横梁由第一非金属层和第一金属层组成,所述第一金属层位于第一非金属层上侧面上,且该下横梁的第一非金属层的下侧面一端向下延伸与所述支撑层连接形成一体;所述上横梁由第二非金属层和第二金属层组成,所述第二非金属层位于所述第二金属层上侧面上,且该上横梁的第二非金属层的另一端沿其轴向和第二金属层的另一端面向下分别延伸与所述第一非金属层的另一端面连接形成一体;所述两个双材料悬臂梁的上横梁的第二非金属上的一端分别沿与支撑面平行的平面相向延伸与所述红外吸收层连接形成一体。 The technical solution adopted by the utility model in order to solve the technical problem is: an optical readout thermal-mechanical infrared detector structure, including several pixel units distributed in an array, and each pixel unit includes: lining Bottom, supporting layer, infrared absorbing layer, reflective plate and double-material cantilever beam, the supporting layer is located on the upper side of the substrate, and the center of the lower side of the substrate is semi-hollowed out; the infrared absorbing layer is spaced apart from Located above the upper side of the support layer, the reflective plate is located on the upper side of the infrared absorbing layer; the bi-material cantilever beams are two, and are symmetrically arranged on the upper side of the support layer in parallel intervals; the Each double-material cantilever beam includes an upper beam and a lower beam arranged in parallel and spaced up and down, the lower beam is composed of a first non-metal layer and a first metal layer, and the first metal layer is located on the upper side of the first non-metal layer , and one end of the lower side of the first non-metallic layer of the lower beam extends downwards and is connected with the support layer to form a whole; the upper beam is composed of a second non-metallic layer and a second metal layer, and the second non-metallic layer is located on the upper side of the second metal layer, and the other end of the second non-metal layer of the upper beam extends downwards along the axial direction and the other end face of the second metal layer respectively to the side of the first non-metal layer. The other ends are connected to form an integral body; one end on the second non-metallic upper beam of the two double-material cantilever beams respectively extends along a plane parallel to the support surface and is connected to the infrared absorbing layer to form an integral body. the
作为本实用新型的进一步改进,所述支撑层、第一非金属层、第二非金属层和红外吸收层分别为氧化硅层和氮化硅层之一。 As a further improvement of the present invention, the supporting layer, the first non-metal layer, the second non-metal layer and the infrared absorbing layer are respectively one of a silicon oxide layer and a silicon nitride layer. the
作为本实用新型的进一步改进,所述第一金属层、第二金 属层和反光层分别为铝层和金层之一。 As a further improvement of the present utility model, the first metal layer, the second metal layer and the reflective layer are respectively one of an aluminum layer and a gold layer. the
作为本实用新型的进一步改进,所述衬底的下侧面半镂空方向与所述双材料悬臂梁的横梁所在方向为垂直和平行之一。 As a further improvement of the present invention, the direction of the semi-hollowing out of the lower side of the substrate and the direction of the crossbeam of the bimaterial cantilever beam are one of vertical and parallel. the
本实用新型的有益效果是:与现有的热-机械式IR-FPA结构相比,本FPA结构有如下优点: The beneficial effects of the utility model are: compared with the existing thermo-mechanical IR-FPA structure, the FPA structure has the following advantages:
1.与带衬底结构的FPA相比,该结构减小了衬底对红外辐射的吸收,有效提高了红外吸收效率,进而响应率得到提高; 1. Compared with FPA with a substrate structure, this structure reduces the absorption of infrared radiation by the substrate, effectively improves the infrared absorption efficiency, and then improves the response rate;
2.与全镂空FPA需要有支撑结构相比,此结构有效提高光学填充因子,更有利于像元尺寸的缩小; 2. Compared with the support structure required by the fully hollow FPA, this structure effectively improves the optical fill factor and is more conducive to the reduction of the pixel size;
3.半镂空的结构消除了热成像时可能出现的热串扰现象,响应时间减小,热成像速率加快; 3. The semi-hollow structure eliminates the thermal crosstalk phenomenon that may occur during thermal imaging, the response time is reduced, and the thermal imaging rate is accelerated;
4.变形悬臂梁采用了多回折梁变形叠加技术,提高了温度响应灵敏度,进而响应率得到提高; 4. The deformed cantilever beam adopts the multi-fold folding beam deformation superposition technology, which improves the temperature response sensitivity and the response rate is improved;
5.变形梁采用上下叠加技术,有效提高像元的光学填充因子; 5. The deformed beam adopts the upper and lower stacking technology, which can effectively improve the optical filling factor of the pixel;
6.有利于像元向更小尺寸的方向发展。 6. It is conducive to the development of pixels to a smaller size. the
附图说明 Description of drawings
图1为本实用新型所述像元单元阵列结构示意图; Fig. 1 is the structure schematic diagram of pixel unit array described in the utility model;
图2为本实用新型所述单个像元单元结构示意图; Fig. 2 is the structural representation of single pixel unit described in the utility model;
图3为图2的剖面结构示意图; Fig. 3 is the cross-sectional structure schematic diagram of Fig. 2;
图4为本实用新型所述双材料悬臂梁结构示意图。 Fig. 4 is a schematic diagram of the structure of the dual-material cantilever beam described in the present invention. the
结合附图,作以下说明: In conjunction with the accompanying drawings, the following explanations are made:
1——衬底 2——支撑层
1——
3——红外吸收层 4——反光板 3——Infrared absorbing layer 4——Reflective plate
5——双材料悬臂梁 6——上横梁 5——Double material cantilever beam 6——Upper beam
7——下横梁 8——第一非金属层 7——Lower beam 8——The first non-metallic layer
9——第一金属层 10——第二金属层 9——First Metal Layer 10——Second Metal Layer
11——第二非金属层 100——像元单元
11——Second
具体实施方式 Detailed ways
一种光学读出热-机械型红外探测器结构,包括若干个呈阵列分布的像元单元100,所述每个像元单元包括:衬底1、支撑层2、红外吸收层3、反光板4和双材料悬臂梁5,所述支撑层位于所述衬底的上侧面上,所述衬底的下侧面中心呈半镂空状;所述红外吸收层间隔位于所述支撑层的上侧面上方,所述反光板位于所述红外吸收层上侧面上;所述双材料悬臂梁为两个,且平行间隔对称设于所述支撑层上侧面上;所述每个双材料悬臂梁包括上下平行间隔设置的上横梁6和下横梁7,所述下横梁由第一非金属层8和第一金属层9组成,所述第一金属层位于第一非金属层上侧面上,且该下横梁的第一非金属层的下侧面一端向下延伸与所述支撑层连接形成一体;所述上横梁由第二非金属层11和第二金属层10组成,所述第二非金属层位于所述第二金属层上侧面上,且该上横梁的第二非金属层的另一端沿其轴向和第二金属层的另一端面向下分别延伸与所述第一非金属层的另一端面连接形成一体;所述两个双材料悬臂梁的上横梁的第二非金属上的一端分别沿与支撑面平行的平面相向延伸与所述红外吸收层连接形成一体。 An optical readout thermal-mechanical infrared detector structure, including several pixel units 100 distributed in an array, each of which includes: a substrate 1, a support layer 2, an infrared absorption layer 3, and a reflector 4 and a double-material cantilever beam 5, the support layer is located on the upper side of the substrate, and the center of the lower side of the substrate is semi-hollowed out; the interval between the infrared absorbing layers is located above the upper side of the support layer , the reflector is located on the upper side of the infrared absorbing layer; there are two double-material cantilever beams, and they are symmetrically arranged on the upper side of the support layer in parallel intervals; each of the double-material cantilever beams includes up and down parallel The upper beam 6 and the lower beam 7 arranged at intervals, the lower beam is composed of the first non-metallic layer 8 and the first metal layer 9, the first metal layer is located on the upper side of the first non-metallic layer, and the lower beam One end of the lower side of the first non-metallic layer extends downwards and is connected with the support layer to form a whole; the upper beam is composed of a second non-metallic layer 11 and a second metal layer 10, and the second non-metallic layer is located at the on the upper side of the second metal layer, and the other end of the second non-metal layer of the upper beam extends downwards along the axial direction and the other end face of the second metal layer respectively to the other end face of the first non-metal layer connected to form an integral body; one end of the second non-metallic upper beam of the two double-material cantilever beams respectively extends along a plane parallel to the supporting surface and is connected with the infrared absorbing layer to form an integral body. the
优选的,上述支撑层、第一非金属层、第二非金属层和红外吸收层分别为氧化硅层或氮化硅层。 Preferably, the support layer, the first non-metal layer, the second non-metal layer and the infrared absorbing layer are respectively silicon oxide layers or silicon nitride layers. the
优选的,上述第一金属层、第二金属层和反光层分别为铝层或金层。 Preferably, the above-mentioned first metal layer, second metal layer and reflective layer are aluminum layer or gold layer respectively. the
优选的,上述衬底的下侧面半镂空方向与所述双材料悬臂梁的横梁所在方向为垂直或平行。 Preferably, the direction of the semi-hollowing out of the lower side of the substrate is perpendicular or parallel to the direction of the beam of the bi-material cantilever beam. the
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CN103199144A (en) * | 2012-01-06 | 2013-07-10 | 昆山光微电子有限公司 | Optical reading heat-mechanical infrared detector structure and manufacturing method thereof |
CN105129718A (en) * | 2015-06-18 | 2015-12-09 | 中国科学院上海微系统与信息技术研究所 | An optical readout infrared detector structure and its manufacturing method |
CN113984215A (en) * | 2021-11-23 | 2022-01-28 | 天津津航技术物理研究所 | Near-zero power consumption MEMS infrared detector |
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CN103199144A (en) * | 2012-01-06 | 2013-07-10 | 昆山光微电子有限公司 | Optical reading heat-mechanical infrared detector structure and manufacturing method thereof |
CN103199144B (en) * | 2012-01-06 | 2015-06-10 | 昆山光微电子有限公司 | Optical reading heat-mechanical infrared detector structure and manufacturing method thereof |
CN105129718A (en) * | 2015-06-18 | 2015-12-09 | 中国科学院上海微系统与信息技术研究所 | An optical readout infrared detector structure and its manufacturing method |
CN113984215A (en) * | 2021-11-23 | 2022-01-28 | 天津津航技术物理研究所 | Near-zero power consumption MEMS infrared detector |
CN113984215B (en) * | 2021-11-23 | 2023-08-11 | 天津津航技术物理研究所 | Near zero power consumption MEMS infrared detector |
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