CN202417910U - Linear-type multi-station high-speed detection machine of emulsion pump - Google Patents
Linear-type multi-station high-speed detection machine of emulsion pump Download PDFInfo
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- CN202417910U CN202417910U CN2011205709092U CN201120570909U CN202417910U CN 202417910 U CN202417910 U CN 202417910U CN 2011205709092 U CN2011205709092 U CN 2011205709092U CN 201120570909 U CN201120570909 U CN 201120570909U CN 202417910 U CN202417910 U CN 202417910U
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- negative pressure
- location
- emulsion pump
- positive pressure
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Abstract
The utility model relates to a linear-type multi-station high-speed detection machine of an emulsion pump. The existing emulsion pump only can be detected by manpower. For the reason, the linear-type multi-station high-speed detection machine of the emulsion pump comprises a rack and a PLC (programmable logic controller) and is characterized in that a material feeding track is arranged on the rack, is divided into three sections and is respectively provided with a loosening mechanism, a negative pressure detecting mechanism, a positive pressure detecting mechanism and an inferior-quality product rejecting mechanism; the loosening mechanism comprises a beam and a loosening cylinder; N pushing heads are arranged below the beam and go up and down by the drive of the first cylinder; the negative pressure detecting mechanism comprises N negative pressure end caps and N negative pressure transducers; the positive pressure detecting mechanism comprises N positive pressure end caps and N positive pressure transducers; and a vent hole is arranged at the lower end of each positive pressure end cap and is communicated with one positive pressure transducer. In the utility model, no bead, no spring, no suction, exploded thread, damaged body damage, double beads and rotten piston of a headless pump can be detected, so that substandard products can be automatically rejected; therefore, the linear-type multi-station high-speed detection machine is suitable for manufacturing enterprises of the emulsion pump.
Description
Technical field
The utility model relates to a kind of emulsion pump linear type multistation high-speed machines.
Background technique
Lean on manual the detection to be difficult to unified examination criteria in the past; The machines of doing in the past simultaneously all is that single station or duplex position detect mostly; Be difficult to improve detection speed and production capacity; Machines relatively shorter quality detection time of rotation is difficult to guarantee that the general actual detected dwell time has only 0.5-1 second continuously simultaneously, and complex structure cost cost is high in addition.
The model utility content
The technical problem that the utility model will solve is how to fill up the above-mentioned blank of existing technology, and a kind of emulsion pump linear type multistation high-speed machines is provided.
For solving the problems of the technologies described above, this emulsion pump linear type multistation high-speed machines comprises frame and PLC controller; It is characterized in that: said frame is provided with feeding orbit, and every feeding orbit is made up of two parallel lines tracks, pump without a head with regard to frame between two parallel orbits; The feeding orbit both sides are provided with the location clip; This location clip divides three sections, is provided with 3N clip slot altogether, is made up of left and right jig arm and driving cylinder.
Clip top, first section location is provided with the loosening machine structure, and this loosening machine structure comprises the crossbeam and first cylinder, connects N push-down head under this crossbeam, can under first air cylinder driven, go up and down;
Second section location clip is provided with detection of negative pressure mechanism; This detection of negative pressure mechanism comprises N negative pressure plug and N B/P EGR Back Pressure Transducer EGR, and the two is corresponding one by one, is separately positioned on second section location clip upper and lower; Above-mentioned N negative pressure plug is fixed on crossbeam below; This crossbeam is by second air cylinder driven, and N B/P EGR Back Pressure Transducer EGR is arranged on the lower shifting board of clip below, location, and this lower shifting board is by last top air cylinder driven; When pushing up on the cylinder of last top, the suction port of N B/P EGR Back Pressure Transducer EGR gets lodged in respectively on the end opening of a pump without a head;
The 3rd section location clip is provided with malleation feeler mechanism; This malleation feeler mechanism comprises N malleation plug, and the malleation plug is fixed on a crossbeam below, and this crossbeam is by the 3rd air cylinder driven; Each malleation plug lower end is provided with vent, and communicates with a positive pressure sensor respectively.
The track in clip downstream, location is provided with N vertically cylinder; The output line of all positive pressure sensors, B/P EGR Back Pressure Transducer EGR all links to each other with the PLC controller; This PLC controller is according to the testing result of positive and negative pressure feeler mechanism; Control corresponding vertical cylinder and stretch out, underproof substandard products are ejected from feeding orbit, wherein N is a positive integer.So design, during work, the action of first cylinder drives push-down head and presses down 4 times, makes loose pump without a head, makes recoil of spring smooth and easy; Second section utilize the negative-pressure sealing principle to detect pump without a head whether suction is arranged, have or not spring, mashed piston whether; The 3rd section utilize the positive seal principle to detect pump without a head whether gas leakage is arranged, have or not bead, thread is quick-fried, body is bad etc., and a series of sealabilities detect, the 4th part has a certain project not meet to set the automatic rejecting that requires to above-mentioned.Acceptable product, reject are according to different position dischargings.
As optimization, clip top in first and second section location is provided with upper shifting board, and this upper shifting board which is provided with 2N and pressed down the location guide pin bushing by air cylinder driven, and this above-mentioned location guide pin bushing hollow is used to guide push-down head and negative pressure plug to press down.Push-down head is convenient in so design and the negative pressure plug is accurately located.
As optimization, said frame is provided with four feeding orbits, and every feeding orbit is by the vibrating disk feed, and N is 10.So design, 1, can realize unified examination criteria, detect the product of 40 stations in the same time simultaneously, increase work efficiency, reduce cost, accomplished one-time detection in 6 seconds and the time of pressurize has reached 3-4 second such as establishing, a day production capacity reaches 52.8 ten thousand; 2, simple in structure, device assembles is convenient, accurate positioning, low cost of manufacture; 3, prolong detecting the dwell time guarantees product quality, 4, realize full-automatic the detection, reduce human resources.
The utility model emulsion pump linear type multistation high-speed machines can detect the no bead of pump without a head, no spring, no suction, thread is quick-fried, body is bad, two bead, mashed piston; Detection time, length can be set according to requirement of client; Can require to set suction gas leakage index according to performance of products; Any one test item can not be rejected by product up to standard automatically, be applicable to each big emulsion pump manufacturing enterprise.
Description of drawings
Below in conjunction with accompanying drawing this emulsion pump linear type multistation high-speed machines is described further:
Fig. 1 is the structural representation of this emulsion pump linear type multistation high-speed machines;
Fig. 2 is the feed mechanism schematic representation of this emulsion pump linear type multistation high-speed machines;
Fig. 3 is the location clip schematic representation of this emulsion pump linear type multistation high-speed machines;
Fig. 4 is the detection of negative pressure schematic diagram of this emulsion pump linear type multistation high-speed machines;
Fig. 5 is that the malleation of this emulsion pump linear type multistation high-speed machines detects schematic diagram.
Among the figure: 1 is frame; 2 is feeding orbit; 3 is vibrating disk; 4 are the location clip; 41 is a left side; Right jig arm; 42 for driving cylinder; 5 is push-down head; 6 is first air cylinder driven; 7 is the negative pressure plug; 8 is B/P EGR Back Pressure Transducer EGR; 9 is second cylinder; 10 is lower shifting board; 11 is last top cylinder; 12 is the malleation plug; 13 is the 3rd cylinder; 14 is positive pressure sensor; 15 is vertical cylinder; 16 is upper shifting board; 17 for pressing down the location guide pin bushing; 18 is the lower seal head that links to each other with B/P EGR Back Pressure Transducer EGR; 19 is air pipe; 20 is pump without a head.
Embodiment
Mode of execution one: shown in Fig. 1-3, this emulsion pump linear type multistation high-speed machines comprises frame 1 and PLC controller.Said frame is provided with four feeding orbits 2; Every feeding orbit is by vibrating disk 3 feed, and every feeding orbit 2 is made up of two parallel lines tracks, pump 20 without a head with regard to frame between two parallel orbits; Feeding orbit 2 both sides are provided with location clip 4; Three sections in this location clip 4 minutes is provided with 30 clip slots altogether, by left and right jig arm 41 with drive cylinder 42 and form.
First section location clip 4 top is provided with the loosening machine structure, and this loosening machine structure comprises the crossbeam and first cylinder, connects 10 push-down heads 5 under this crossbeam, can go up and down for 6 times in first air cylinder driven;
Second section location clip is provided with detection of negative pressure mechanism; This detection of negative pressure mechanism comprises 10 negative pressure plugs 7 and 10 B/P EGR Back Pressure Transducer EGRs 8, and the two is corresponding one by one, is separately positioned on second section location clip upper and lower; Above-mentioned negative pressure plug 8 is fixed on crossbeam below; This crossbeam is driven by second cylinder 9, and B/P EGR Back Pressure Transducer EGR 8 is arranged on the lower shifting board 10 of clip below, location, and this lower shifting board 10 is driven by last top cylinder 11; When pushing up on the last top cylinder 11, the suction port of B/P EGR Back Pressure Transducer EGR 8 gets lodged in respectively on the end opening of a pump 20 without a head;
The 3rd section location clip is provided with malleation feeler mechanism; This malleation feeler mechanism comprises 10 malleation plugs 12, and malleation plug 12 is fixed on a crossbeam below, and this crossbeam is driven by the 3rd cylinder 13; Each malleation plug 12 lower end is provided with vent, and communicates with a positive pressure sensor 14 respectively.
The track in clip 4 downstream, location is provided with 10 vertical cylinders 15; The output line of all positive pressure sensors 14, B/P EGR Back Pressure Transducer EGR 8 all links to each other with the PLC controller; This PLC controller is according to the testing result of positive and negative pressure feeler mechanism; Control corresponding vertical cylinder 15 and stretch out, underproof substandard products are ejected from feeding orbit 2.
Clip top, first and second section location is provided with upper shifting board 16, and this upper shifting board 16 which is provided with 20 and presses down location guide pin bushing 17 also by air cylinder driven, and above-mentioned location guide pin bushing 17 hollows are used to guide push-down head 5 and negative pressure plug 7 to press down.
The detection of negative pressure principle is as shown in Figure 4: second cylinder 9 presses down; Pump 20 without a head produces negative pressure; Pump without a head 20 is suitable for reading by 7 shutoff of negative pressure plug; Pump 20 end openings without a head are blocked by the suction port of B/P EGR Back Pressure Transducer EGR 8, and B/P EGR Back Pressure Transducer EGR 8 judges whether to reach standard according to setting value and sends signal and give the PLC controller.
It is as shown in Figure 5 that malleation detects principle: the 3rd cylinder 13 presses down; Pump upper end shutoff without a head; Adding 2 seconds of 0.2MP air pressure simultaneously, does pressurize a period of time see whether also have pressure simultaneously? At this moment positive pressure sensor 14 judges whether to reach standard according to setting value and sends signal and give the PLC controller.
Claims (3)
1. an emulsion pump linear type multistation high-speed machines comprises frame and PLC controller, and it is characterized in that: said frame is provided with feeding orbit; Every feeding orbit is made up of two parallel lines tracks, and between two parallel orbits, the feeding orbit both sides are provided with the location clip to pump without a head with regard to frame; This location clip divides three sections; Be provided with 3N clip slot altogether, form by left and right jig arm and driving cylinder
Clip top, first section location is provided with the loosening machine structure, and this loosening machine structure comprises the crossbeam and first cylinder, connects N push-down head under this crossbeam, can under first air cylinder driven, go up and down;
Second section location clip is provided with detection of negative pressure mechanism; This detection of negative pressure mechanism comprises N negative pressure plug and N B/P EGR Back Pressure Transducer EGR, and the two is corresponding one by one, is separately positioned on second section location clip upper and lower; Above-mentioned N negative pressure plug is fixed on crossbeam below; This crossbeam is by second air cylinder driven, and N B/P EGR Back Pressure Transducer EGR is arranged on the lower shifting board of clip below, location, and this lower shifting board is by last top air cylinder driven; When pushing up on the cylinder of last top, the suction port of N B/P EGR Back Pressure Transducer EGR gets lodged in respectively on the end opening of a pump without a head;
The 3rd section location clip is provided with malleation feeler mechanism; This malleation feeler mechanism comprises N malleation plug, and positive pressure sensor is fixed on a crossbeam below, and this crossbeam is by the 3rd air cylinder driven; Each malleation plug lower end is provided with vent, and communicates with a positive pressure sensor respectively;
The track in clip downstream, location is provided with N vertically cylinder; The output line of all positive pressure sensors, B/P EGR Back Pressure Transducer EGR all links to each other with the PLC controller; This PLC controller is according to the testing result of positive and negative pressure feeler mechanism; Control corresponding vertical cylinder and stretch out, underproof substandard products are ejected from feeding orbit, wherein N is a positive integer.
2. emulsion pump linear type multistation high-speed machines as claimed in claim 1; It is characterized in that: clip top in first and second section location is provided with upper shifting board; This upper shifting board is by air cylinder driven; Which is provided with 2N and press down the location guide pin bushing, above-mentioned location guide pin bushing hollow is used to guide push-down head and negative pressure plug to press down.
3. according to claim 1 or claim 2 emulsion pump linear type multistation high-speed machines, it is characterized in that: said frame is provided with four feeding orbits, and every feeding orbit is by the vibrating disk feed, and N is 10.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011205709092U CN202417910U (en) | 2011-12-29 | 2011-12-29 | Linear-type multi-station high-speed detection machine of emulsion pump |
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CN2011205709092U CN202417910U (en) | 2011-12-29 | 2011-12-29 | Linear-type multi-station high-speed detection machine of emulsion pump |
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CN202417910U true CN202417910U (en) | 2012-09-05 |
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CN2011205709092U Expired - Fee Related CN202417910U (en) | 2011-12-29 | 2011-12-29 | Linear-type multi-station high-speed detection machine of emulsion pump |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106555746A (en) * | 2016-11-29 | 2017-04-05 | 余姚市翔盛塑业有限公司 | A kind of emulsion pumps testing machine |
WO2023004978A1 (en) * | 2021-07-29 | 2023-02-02 | 深圳市皓宇诚汽车电子有限公司 | Mounting device for valve plate of lotion pump |
-
2011
- 2011-12-29 CN CN2011205709092U patent/CN202417910U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106555746A (en) * | 2016-11-29 | 2017-04-05 | 余姚市翔盛塑业有限公司 | A kind of emulsion pumps testing machine |
WO2023004978A1 (en) * | 2021-07-29 | 2023-02-02 | 深圳市皓宇诚汽车电子有限公司 | Mounting device for valve plate of lotion pump |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20141229 |
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EXPY | Termination of patent right or utility model |