A kind of packing plastic bottle leaks bottle pick-up unit
Technical field
The utility model relates to a kind of pick-up unit, particularly relates to a kind of packing plastic bottle and leaks bottle pick-up unit.
Background technology
The wrappage that current food beverage industry is conventional have vial, metal can, plastic bottle, paper wrapper etc.Vial is main
For Wines packing, be especially widely used in beer industry; Metal can packaging is more common in the drink such as vegetable protein beverage, mixed congee class; Therefore and uselessly to use on a large scale paper wrapper is all not so good as vial, metal can and plastic containers due to its resistance to pressure and hermetic barrier degree, can not carry out pasteurization; And take poly-cruel (PET), PEF (PE), polypropylene (PP) etc. as the plastic bottle of raw material, its anti-corruption candle property, low cost, plasticity by force, portability, can the advantage such as environmental protection recovery, just making this type of material become gradually
For existing wrapped main flow.
The food manufacturing relatively fallen behind will inevitably be produced food and drink and affect.Relevant data from investigation shows: in beverage production process, the Packaging Bottle leakage caused due to a variety of causes can reach 8/3000 to thousand/1000ths of total production, the economic loss caused in 1 year can up to millions of, and the manual inspection method that Some Enterprises uses, in today that human cost rises gradually, the manufacturing cost of enterprise will certainly be increased; Meanwhile, the poor efficiency of manual detection can not meet the requirement of high production capacity; On the other hand, if there is the product of leakage not to be detected, and flow into market, will certainly cause damage to the consumer health of consumable products, also can damage social image and the economic benefit of enterprise simultaneously.
In existing detection method, comparatively ripe with the detection method for vial.For the detection method of the Leak Detection of the plastic bottles such as PET and the exploitation of pick-up unit, not only can fill up the blank in this field domestic, reduce with external gap in food manufacturing, also can solve practical difficulty for enterprise simultaneously, improve the quality of product to a certain extent.
Utility model content
The purpose of this utility model is to provide a kind of packing plastic bottle and leaks bottle pick-up unit, and this device utilizes air pressure to detect leakage bottle, and detection efficiency is high and result accurate, and clean hygiene is pollution-free, can meet the requirement of high production capacity.
The technical solution adopted in the utility model is:
A kind of packing plastic bottle leaks bottle pick-up unit, comprise runner and be arranged on the transporting reticulation belt for empty bottle transmission in runner, described runner is provided with detecting unit, empty bottle through described transporting reticulation belt transmitting effect along described runner successively one by one through described detecting unit, described detecting unit comprises tested cylinder A, tested cylinder B, return cylinder and rejecting cylinder, described return cylinder and rejecting cylinder are fixed on pedestal, described tested cylinder B is fixed on column by piston rod two ends are unsettled, described tested cylinder A is fixed on the upper surface of described tested cylinder B and the left part of its piston rod is provided with pressure transducer, the piston rod right end vertical of described return cylinder is provided with a baffle plate, the piston rod right-hand member of described rejecting cylinder is connected with a horizontally disposed base plate, described tested cylinder A, tested cylinder B, return cylinder, reject cylinder to be all connected with same controller with pressure transducer.
Further, be provided with an alignment sensor on the left side of institute tested cylinder B, described alignment sensor is fixed on described pedestal.
Further, the column on the described left side is provided with register pin.
Further, setting nut is provided with at the right-hand member of described tested cylinder A piston rod.
Further, the upper surface of described base plate and the surface of described transporting reticulation belt are in same plane.
Further, described detecting unit has 4 groups at least, and often group is set up in parallel multiple.
The beneficial effects of the utility model are:
The utility model structure is simple.For the packing plastic bottle of good seal, when bottle is squeezed and produces distortion, the pressure in bottle significantly can increase along with the increase of body deflection; And for there is the packing plastic bottle leaked, due in extrusion process, the gas in bottle can be overflowed from leak, and the pressure in bottle can not have significant change along with the increase of body deflection.Therefore, the utility model utilizes cylinder extruding plastic Packaging Bottle to make it produce the deformation of certain amount of compression, and by pressure transducer Bian collection pressure of the inside of a bottle data, judges whether beverage bottle has leakage problem with this.Meanwhile, in order to avoid packing plastic bottle material and wall thickness are on the impact of test result, the utility model is provided with two tested cylinder, utilizes relative pressure to judge whether Lou bottle.Because pressurizing unit and device for eliminating all adopt cylinder to realize, can meet the demands in quick response, the sensation health of testing process can be ensured again; Meanwhile, be generally furnished with pneumatic supply because packing plastic bottle produces line, easy to use, clean hygiene is pollution-free.On the other hand, detecting unit is arranged only has 4 groups, and often group is provided with multiple, and can detect multiple packing plastic bottle, efficiency is high, and speed is fast simultaneously.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is detecting unit structural representation.
Embodiment
In order to make the advantage of the purpose of this utility model and technical scheme clearly understand, below in conjunction with accompanying drawing and example, the utility model is further elaborated.
As shown in figure 1 and 2, a kind of packing plastic bottle leaks bottle pick-up unit, comprises runner 1 and is arranged on the transporting reticulation belt 3 for empty bottle 2 transmission in runner 1.Described runner 1 is provided with detecting unit 4, empty bottle 2 through described transporting reticulation belt 3 transmitting effect along described runner 1 successively one by one through described detecting unit 4.Described detecting unit 4 comprises tested cylinder A5, tested cylinder B6, return cylinder 7 and rejects cylinder 8.Described return cylinder 7 and rejecting cylinder 8 are fixed on pedestal 9.Described tested cylinder B6 is fixed on column 10 by piston rod two ends are unsettled.Described tested cylinder A5 is fixed on the upper surface of described tested cylinder B6 and the left part of its piston rod is provided with pressure transducer 11.The piston rod right end vertical of described return cylinder 7 is provided with a baffle plate 12.The piston rod right-hand member of described rejecting cylinder 8 is connected with a horizontally disposed base plate 13.Described tested cylinder A5, tested cylinder B6, return cylinder 7, rejecting cylinder 8 are all connected with same controller (not shown in FIG.) with pressure transducer 11.
Further, be provided with an alignment sensor 14 on the left side of institute tested cylinder B6, described alignment sensor 14 is fixed on described pedestal 9, determines the position of the detection packing plastic bottle 2 treated.
Further, the column 10 on the described left side is provided with register pin 16, the distance of setting tested cylinder B6 activity.
Further, be provided with setting nut 16 at the right-hand member of described tested cylinder A5 piston rod, regulate tested cylinder A5 to the amount of compression of packing plastic bottle 2.
Further, the upper surface of described base plate 13 and the surface of described transporting reticulation belt 3, in same plane, are beneficial to the transfer of packing plastic bottle 2.
Further, described detecting unit 4 has 4 groups at least, and often group is set up in parallel multiple, by repeatedly shunting and multiple stage detecting unit concurrent working mode, reaches the requirement of producing unit detection speed.
Working method of the present utility model is:
In batch the with cover and packing plastic bottle 2 tightened is placed on runner 1, transmits shunting through transporting reticulation belt 3, enters one by one in detecting unit 4 and detect.After alignment sensor 14 detects that packing plastic bottle 2 enters surveyed area.Tested cylinder A5 works and piston rod is moved to the left, and promotes packing plastic bottle 2 and is moved to the left baffle plate 12 place.The piston rod of tested cylinder A5 continues to be moved to the left and to extrude packing plastic bottle 2 until reach piston rod setting operating range value, and pressure transducer 11 records force value now.Meanwhile, tested cylinder B6 starts working.Because the piston rod two of tested cylinder B6 is fixed, cylinder body is unsettled.During work, tested cylinder B6 cylinder body is moved to the left along piston rod direction.The tested cylinder A5 be arranged on tested cylinder B6 continues to be moved to the left under the drive of tested cylinder B6 cylinder body, the piston rod left end of tested cylinder A5 continues to extrude packing plastic bottle 2, until reach the moving distance value of the tested cylinder B6 of setting, pressure transducer 11 records force value now.The force value that before and after controller analyses and comparison, pressure transducer 11 records.When before and after contrasting, force value rises, packing plastic bottle 2 No leakage, tested cylinder A5 and tested cylinder B6 gets back to initial position, and return cylinder 7 Work Promote packing plastic bottle 2 moves right and gets back on transporting reticulation belt 3 simultaneously, and transfers out detecting unit 4.When contrast by stages before and after force value constant or reduce time, packing plastic bottle 2 has leakage, tested cylinder A5 and tested cylinder B6 gets back to initial position, reject cylinder 8 work drives base plate 13 to be moved to the left simultaneously, packing plastic bottle 2 is fallen below and is reclaimed in frame, then base plate 13 gets back to initial position, detects next time.
The utility model structure is simple.For the packing plastic bottle of good seal, when bottle is squeezed and produces distortion, the pressure in bottle significantly can increase along with the increase of body deflection; And for there is the packing plastic bottle leaked, due in extrusion process, the gas in bottle can be overflowed from leak, and the pressure in bottle can not have significant change along with the increase of body deflection.Therefore, the utility model utilizes cylinder extruding beverage bottle to make it produce the deformation of certain amount of compression, and by pressure transducer Bian collection pressure of the inside of a bottle data, judges whether beverage bottle has leakage problem with this.Meanwhile, in order to avoid packing plastic bottle material and wall thickness are on the impact of test result, the utility model is provided with two tested cylinder, utilizes relative pressure to judge whether Lou bottle.Because pressurizing unit and device for eliminating all adopt cylinder to realize, can meet the demands in quick response, the sensation health of testing process can be ensured again; Meanwhile, produce on line due to plastics package and be generally furnished with pneumatic supply, easy to use.On the other hand, detecting unit is arranged only has 4 groups, and often group is provided with multiple, and can detect multiple packing plastic bottle, efficiency is high, and speed is fast simultaneously.