CN202317226U - Machine for shearing aluminum alloy section on line - Google Patents
Machine for shearing aluminum alloy section on line Download PDFInfo
- Publication number
- CN202317226U CN202317226U CN2011204819470U CN201120481947U CN202317226U CN 202317226 U CN202317226 U CN 202317226U CN 2011204819470 U CN2011204819470 U CN 2011204819470U CN 201120481947 U CN201120481947 U CN 201120481947U CN 202317226 U CN202317226 U CN 202317226U
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- mule carriage
- shearing
- shear
- binder
- mule
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Abstract
The utility model discloses a machine for shearing an aluminum alloy section on line and relates to calendaring matched equipment in the technical field of processing of nonferrous metal. The machine consists of a carriage device, a shearing member, a shearing cutting block member, a section center adjustment device, a carriage balance block 19 and a carriage drive part, has the characteristics of high shearing speed, low loss, high safety, low labor intensity and the like, can be operated remotely, can be used for on-line shearing in the extrusion process of the aluminum alloy section and can also be used for on-line shearing in the extrusion processes of copper alloy or other nonferrous metal sections.
Description
Technical field
The utility model relates to the calendering corollary equipment in the technical field of nonferrous metal processing, particularly a kind of aluminium alloy extrusions on-line shearing machine.
Background technology
In the prior art, in aluminium section bar hot extrusion process, the type material of extruding need be carried out preliminary shearing according to certain length, at present; This shearing mainly contains dual mode: the one, adopt manual the shearing, and use large-scale scissors direct shearing by manual work, this kind mode is easier, but needs the special messenger to shear; Can't realize automation, and labour intensity is big, simultaneously, also requires operating personnel's shear action fast; Otherwise the meeting putty causes the section bar distortion, influences product quality; The 2nd, adopt mule carriage, and circular saw be installed in mule carriage, in the process of walking by circular saw with the section bar sawing; Though this kind mode can alleviate labor intensity of operating personnel,, the aluminium sawdust that when sawing, produces reclaims difficulty; Thereby the bauxite resource loss is bigger, simultaneously; The hot saw bits that produce during sawing splash everywhere, hurt sb.'s feelings easily, and security is relatively poor.
Summary of the invention
To the deficiency that existing equipment exists, the utility model technical problem to be solved provides that a kind of shear rate is fast, loss is low, security is better, labour intensity is little, can realize remote operated on-line shearing device.
For solving the problems of the technologies described above; The technical scheme that the utility model is taked is a kind of aluminium alloy extrusions on-line shearing machine of design: be to be made up of the mule carriage device; Described mule carriage device comprises mule carriage frame plate 15 and is loaded on two groups of mule carriage frame plate 15 bottoms and walks wheel 18, left mule carriage axle block 17, the right side by mule carriage axletree 16, a left side and walk the ground-engaging element that wheel 25, left mule carriage axle block 26 constitute, and a left side is walked wheel 18 and the right side and walked wheel 25 and install respectively on left rail 20 and right guide rail 24; Returning apparatus has shear component and shears the chopping block member on the top of mule carriage frame plate 15;
A, described shear component be by upright beam slab 11, crossbeam 4, shear cylinder 1, shear cylinder axis 3, shear knife 9, two groups of binder assemblies that are made up of compressing rod journal stirrup 6, binder slide bar 8, binder spring 7 and binder block 10 constitute; Upright beam slab 11 devices are a side on the top of mule carriage frame plate 15, and crossbeam 4 is equipped with in its upper end, shears cylinder 1 device on crossbeam 4, and are fixing by screw rod 2; Shear the shearing cylinder axis 3 connection shear knives 9 that cylinder 1 stretches out downwards; Compressing rod journal stirrup 6 devices wherein install binder slide bar 8 on the top of shear knife 9; The middle part of binder slide bar 8 installs binder spring 7, and the lower end connects binder block 10;
B, described shearing chopping block member are that the pad 27 of front end constitutes by shearing chopping block 13 and installing at an upper portion thereof, shear the top of chopping block 13 devices at mule carriage frame plate 15.
Returning apparatus has the section bar center adjustment device that is made up of adjusting screw(rod) 14 and regulating block 12, and adjusting screw(rod) 14 is installed on the upright beam slab 11, and its end is installed on the regulating block 12 that places mule carriage frame plate 15 tops.
A, also install mule carriage balance weight 19 and mule carriage driver part respectively in the bottom on mule carriage frame plate 15 both sides; Described mule carriage driver part is to be made up of mule carriage drive installation plate 22, mule carriage drive motors 21 and mule carriage driven wheel 23; Mule carriage drive installation plate 22 devices are on the right of mule carriage frame plate 15; Its lower end mule carriage drive motors 21, the axle head device mule carriage driven wheel 23 of this mule carriage drive motors 21;
B, below right guide rail 24, be processed with the tooth bar 28 with mule carriage driven wheel 23 engagement.
The aluminium alloy extrusions on-line shearing machine of the utility model adopts the shearing cylinder to drive shear knife and shear, thereby not only its shear rate is fast, labour intensity is little, and, owing in shear history, can not produce sawdust, so its loss is low, security is better; Simultaneously, the mule carriage driver part has been installed also, both can have been let mule carriage in shear history, move, can control mule carriage again and automatically reply along with extruding of section bar, thereby, both can be implemented in line shearing, can realize remote-controlled operation again.In addition, section bar center adjustment device has been installed also, can have been avoided the skew of section bar, thereby, the percentage of A-class goods of product can be improved.
Description of drawings
Accompanying drawing 1 is the main cross-sectional schematic of the utility model;
Accompanying drawing 2 is left cross-sectional schematic of the utility model.
Among the figure: the 1st, shear cylinder, the 2nd, screw rod, the 3rd, shear cylinder axis, the 4th, crossbeam, the 5th, binder slide bar nut, the 6th, compressing rod journal stirrup; The 7th, binder spring, the 8th, binder slide bar, the 9th, shear knife, the 10th, binder block, the 11st, upright beam slab, the 12nd, regulating block; The 13rd, shear chopping block, the 14th, adjusting screw(rod), the 15th, the mule carriage frame plate, the 16th, the mule carriage axletree, the 17th, left mule carriage axle block, the 18th, wheel is walked on a left side; The 19th, mule carriage balance weight, the 20th, left rail, the 21st, mule carriage drive motors, the 22nd, mule carriage drive installation plate, the 23rd, mule carriage driven wheel; The 24th, right guide rail, the 25th, wheel is walked on the right side, and the 26th, left mule carriage axle block, the 27th, pad, the 28th, tooth bar.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is further described.Following explanation is to adopt the mode of giving an example, but the protection domain of the utility model should not be limited to this.
Present embodiment is to be made up of mule carriage device, shear component, shearing chopping block member, section bar center adjustment device, mule carriage balance weight 19 and mule carriage driver part.
The mule carriage device is to be made up of mule carriage frame plate 15 and two groups of ground-engaging elements, and ground-engaging element comprises that mule carriage axletree 16, a left side walk wheel 18, left mule carriage axle block 17, the right side and walk wheel 25, left mule carriage axle block 26; Left side mule carriage axle block 17 is lifted on the bottom that is loaded on mule carriage frame plate 15 with left mule carriage axle block 26, installs mule carriage axletree 16 on it, installs a left side in the two end portions of this mule carriage axletree 16 and walks wheel 18 and walk wheel 25 with the right side; Left rail 20 installs on the frame of extruder the following tooth bar 28 that also is processed with of right guide rail 24 respectively with right guide rail 24;
Mule carriage balance weight 19 installs the bottom on mule carriage frame plate 15 both sides respectively with the mule carriage driver part; The mule carriage driver part comprises mule carriage drive installation plate 22, mule carriage drive motors 21 and mule carriage driven wheel 23; Mule carriage drive installation plate 22 devices are on the right of mule carriage frame plate 15; Its lower end mule carriage drive motors 21, the axle head device mule carriage driven wheel 23 of this mule carriage drive motors 21; The device for ejecting identical with automobile motor also is housed in mule carriage drive motors 21, after 21 energisings of mule carriage drive motors,, makes mule carriage driven wheel 23 and tooth bar 28 engagements on it with the motor shaft ejection that is about to be equipped with mule carriage driven wheel 23.
Shear component comprises upright beam slab 11, crossbeam 4, shears cylinder 1, shears cylinder axis 3, shear knife 9 and two groups of binder assemblies.
The binder assembly is to be made up of compressing rod journal stirrup 6, binder slide bar 8, binder spring 7 and binder block 10, and compressing rod journal stirrup 6 devices install binder slide bar 8 on the top of shear knife 9 in the axis hole on it, and the upper end is fixing by binder slide bar nut 5; The lower end of binder slide bar 8 connects binder block 10, and the center installs binder spring 7.The side of binder block 10 is close in the cutting edge side of shear knife 9.
Shearing the chopping block member comprises shearing chopping block 13 and installs the pad 27 of front end (this pad 27 can adopt high temperature cotton or graphite block or other high-temperature-resistant flexible material to process) at an upper portion thereof; Shear chopping block 13 devices on the top of mule carriage frame plate 15, the cutting edge side of its side and shear knife 9 is same plane.
Section bar center adjustment device is to be made up of adjusting screw(rod) 14 and regulating block 12, and adjusting screw(rod) 14 is installed on the upright beam slab 11, and its end is installed on " protruding " font groove of the regulating block 12 that places mule carriage frame plate 15 tops.
During use, regulate adjusting screw(rod) 14 earlier, let regulating block 12 block extrusion profile, make its position that mediates.When the section bar extruded arrives clipped position, by extruder operation personnel crawl floor push, immediately turn-on time relay and form self-locking; The time-delay break contact of this time relay is closed, connects air pressure electromagnetic valve, and the shear knife 9 that air pressure electromagnetic valve is then controlled shearing cylinder axis 3 lower ends of shearing cylinder 1 moves down rapidly; Simultaneously, compressing rod journal stirrup 6, binder slide bar 8 are pressed in binder block 10 on the section bar to be sheared through binder spring 7, and shear knife 9 is cut off section bar rapidly; In shear history; The mule carriage device moves under the thrust of extrusion profile in the lump, thus the generation of having avoided touching the material phenomenon.After shear time (that is: the time of time-delay disconnection) arrived, the time-delay break contact of the time relay broke off, and air pressure electromagnetic valve outage is immediately sheared cylinder axis 3 and is being with shear knife 9 to move up together with binder block 10, resets, and accomplishes shearing.
Meanwhile, when the crawl floor push, the timing closing contact of the time relay is broken off, and delays time, and this timing closing contact connects the mule carriage drive motors 21 of mule carriage device.After delay time arrived, the timing closing closing of contact of the time relay was connected mule carriage drive motors 21; Immediately, the motor shaft of mule carriage drive motors 21 ejects left, makes mule carriage driven wheel 23 and tooth bar 28 engagements on it; Under the driving of mule carriage drive motors 21, drive the mule carriage device and return, when turning back to the home position; Touch travel switch, break time relay power supply, mule carriage drive motors 21 outages immediately; The motor shaft of mule carriage drive motors 21 resets, and mule carriage driven wheel 23 breaks away from engagement with tooth bar 28, accomplishes the whole shear history of a reality.Regulate binder slide bar nut 5, the pressure during the scalable binder.
The aluminium alloy extrusions on-line shearing machine of the utility model both can be used for the on-line shearing in the aluminium alloy extrusions extrusion process, also can be used for the on-line shearing in copper alloy or other non-ferrous metal section bar extrusion process.
Claims (3)
1. aluminium alloy extrusions on-line shearing machine; Be to constitute by the mule carriage device; Described mule carriage device comprises mule carriage frame plate (15) and is loaded on two groups of mule carriage frame plate (15) bottom walking wheel (18), left mule carriage axle block (17), the right side by mule carriage axletree (16), a left side and walking the ground-engaging element that wheel (25), left mule carriage axle block (26) constitute, and a left side is walked wheel (18) and the right side and walked wheel (25) and install respectively on left rail (20) and right guide rail (24); It is characterized in that: the top returning apparatus at mule carriage frame plate (15) has shear component and shears the chopping block member;
A, described shear component are by upright beam slab (11), crossbeam (4), shear cylinder (1), shearing cylinder axis (3), shear knife (9), two groups of binder assemblies formations that are made up of compressing rod journal stirrup (6), binder slide bar (8), binder spring (7) and binder block (10); Upright beam slab (11) device is a side on the top of mule carriage frame plate (15), and crossbeam (4) is equipped with in its upper end, shears cylinder (1) device on crossbeam (4), and is fixing by screw rod (2); Shear shearing cylinder axis (3) the connection shear knife (9) that cylinder (1) stretches out downwards; Compressing rod journal stirrup (6) device wherein installs binder slide bar (8) on the top of shear knife (9); The middle part of binder slide bar (8) installs binder spring (7), and the lower end connects binder block (10);
B, described shearing chopping block member are that the pad of front end (27) constitutes by shearing chopping block (13) and installing at an upper portion thereof, shear the top of chopping block (13) device in mule carriage frame plate (15).
2. aluminium alloy extrusions on-line shearing machine according to claim 1; It is characterized in that: returning apparatus has the section bar center adjustment device that is made up of adjusting screw(rod) (14) and regulating block (12); Adjusting screw(rod) (14) is installed on the upright beam slab (11), and its end is installed on the regulating block (12) that places mule carriage frame plate (15) top.
3. aluminium alloy extrusions on-line shearing machine according to claim 1 and 2 is characterized in that:
A, also install mule carriage balance weight (19) and mule carriage driver part respectively in the bottom on mule carriage frame plate (15) both sides; Described mule carriage driver part is to be made up of mule carriage drive installation plate (22), mule carriage drive motors (21) and mule carriage driven wheel (23); Mule carriage drive installation plate (22) device is on the right of mule carriage frame plate (15); Its lower end mule carriage drive motors (21), the axle head device mule carriage driven wheel (23) of this mule carriage drive motors (21);
B, below right guide rail (24), be processed with the tooth bar (28) with mule carriage driven wheel (23) engagement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204819470U CN202317226U (en) | 2011-11-25 | 2011-11-25 | Machine for shearing aluminum alloy section on line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204819470U CN202317226U (en) | 2011-11-25 | 2011-11-25 | Machine for shearing aluminum alloy section on line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202317226U true CN202317226U (en) | 2012-07-11 |
Family
ID=46429223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204819470U Expired - Lifetime CN202317226U (en) | 2011-11-25 | 2011-11-25 | Machine for shearing aluminum alloy section on line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202317226U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759985A (en) * | 2015-04-07 | 2015-07-08 | 巢湖市海风门窗有限公司 | Section steel cutter |
| CN105081444A (en) * | 2015-07-27 | 2015-11-25 | 中国核电工程有限公司 | Shearing device convenient to repair in long distance |
| CN105666160A (en) * | 2016-04-15 | 2016-06-15 | 江苏东方宝泰科技有限公司 | On-line shearing machine for producing aluminum composite plate |
| CN106112099A (en) * | 2016-08-16 | 2016-11-16 | 温州市成尚装饰五金有限公司 | A kind of five metalworking aluminum product cutting devices |
| CN106392943A (en) * | 2016-12-01 | 2017-02-15 | 无锡市创恒机械有限公司 | Automatic adjusting compressing mechanism |
| CN106624113A (en) * | 2017-01-17 | 2017-05-10 | 成都启立辰智科技有限公司 | Novel building construction cutting machine |
| CN110802266A (en) * | 2019-11-12 | 2020-02-18 | 中山市和胜智能家居配件有限公司 | Extruder outlet aluminum shearing equipment |
-
2011
- 2011-11-25 CN CN2011204819470U patent/CN202317226U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759985A (en) * | 2015-04-07 | 2015-07-08 | 巢湖市海风门窗有限公司 | Section steel cutter |
| CN104759985B (en) * | 2015-04-07 | 2017-11-17 | 巢湖市海风门窗有限公司 | Profile cut-off machine |
| CN105081444A (en) * | 2015-07-27 | 2015-11-25 | 中国核电工程有限公司 | Shearing device convenient to repair in long distance |
| CN105081444B (en) * | 2015-07-27 | 2019-05-28 | 中国核电工程有限公司 | A kind of shear convenient for remote overhauling |
| CN105666160A (en) * | 2016-04-15 | 2016-06-15 | 江苏东方宝泰科技有限公司 | On-line shearing machine for producing aluminum composite plate |
| CN106112099A (en) * | 2016-08-16 | 2016-11-16 | 温州市成尚装饰五金有限公司 | A kind of five metalworking aluminum product cutting devices |
| CN106112099B (en) * | 2016-08-16 | 2018-01-12 | 福建奋安铝业有限公司 | A kind of five metalworking aluminum product cutting devices |
| CN106392943A (en) * | 2016-12-01 | 2017-02-15 | 无锡市创恒机械有限公司 | Automatic adjusting compressing mechanism |
| CN106624113A (en) * | 2017-01-17 | 2017-05-10 | 成都启立辰智科技有限公司 | Novel building construction cutting machine |
| CN106624113B (en) * | 2017-01-17 | 2018-10-26 | 温州特固机电制造有限公司 | Construction cutting machine |
| CN110802266A (en) * | 2019-11-12 | 2020-02-18 | 中山市和胜智能家居配件有限公司 | Extruder outlet aluminum shearing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120711 |