A kind of with the Cinder Machine of shotcrete robot with the control dedusting function
Technical field:
The utility model relates to a kind of equipment of skimming, and especially relates to a kind of with the Cinder Machine of shotcrete robot with the control dedusting function.
Technical background:
Cinder Machine is underground driving, excavation, loading machinery equipment replaces manual work and the mechanical alternative new science and technology product of batch (-type), is the guarantee of underground engineering construction safely and fast.Its belongs to that engineering machinery, hole adopt that equipment, underground excavation equipment, construction of tunnel equipment, railway tunnel work equipment, highway tunnel engineering equipment, power station diversion tunnel engineering equipment, mining equipment, mining industry excavation equipment, hydraulic engineering Diversion Tunnel heading equipment, culvert heading equipment, coal mine roadway heading equipment, metallic ore heading equipment, iron ore heading equipment, phosphorus ore carrier loader, manganese ore adopt that installing is equipped with, well lane engineering carrier loader, excavating equipment, conveying equipment, handling facilities, construction equipment, extractive equipment, shovel fortune equipment, scrapers, fully-mechanized mining equipment, earth moving plant, cubic meter of stone machinery, concreting machinery, tunnel and subsurface equipment, road building machinery, rehandle facilities, tunnel machine, mechanical, the coal mine explosion-proof equipment of material handling.Its purposes is in extensive range, the narrow short operation of the most suitable place small space.Existing Cinder Machine changed original construction semi-mechanization, be interrupted and slag tap shipment and need a large amount of artificial collaborative high security risks of low velocity, expensive state.The Cinder Machine collection takes off, dig, harrow, adorn, transport, unload and walk in one, walking, excavation, collection, conveying, entrucking, six kinds of functions of place cleaning, continuous high-efficient production.
At present, in mine, water power and constructing tunnel process, Cinder Machine utilizes first spray that concrete shotcrete machine carries out, sprays and gunite such as fill spray again, is wherein critical process and important safety guarantee technical measures.The spray regime of spray gun generally adopts the mode of artificial pistol to carry out in the shotcrete construction process; Influenced by human factor, execution conditions etc.; Spray optimal processing parameter such as spray angle, spray gun outlet and be difficult to effectively ensured, cause producing in the course of injection dust concentration on the one hand up to 250mg/m apart from the distance of jet face etc.
3About, receive the dirt source to give the control influence that dedusting brings difficulty, administer dust harzard and be in space state basically, have a strong impact on the healthy of operating personnel, causing connecing dirt personnel pneumoconiosis increases greatly; Cause spraying rebound degree on the other hand up to about 50%, increase the injection cost of unit in charge of construction greatly.In recent years, occurred utilizing manipulator to replace staff to carry out the mode of spray operation, the product dust concentration and the rebound degree of operation process are reduced greatly; Therefore it is very significant adopting special control dust arrester to handle the dust harzard that is produced in the Cinder Machine course of work and adopt special spouting plant to handle the supporting problem.
The utility model content:
It is high that the purpose of the utility model provides a kind of efficiency of construction, can effectively prevent and treat dust in the work progress, also can realize Cinder Machine, shotcrete robot, the control dust removal integrated plant of mechanization gunite simultaneously.
For achieving the above object; The technical scheme of the utility model is: a kind of Cinder Machine with shotcrete robot and control dedusting function, comprise Cinder Machine, and this Cinder Machine comprises the device of skimming, running gear and transport; Wherein said running gear is provided with operating platform; Said transport is installed on the said operating platform, and the said device of skimming is installed in said running gear the place ahead, and its main points are: dust control device, dust arrester and shotcrete robot are installed on said operating platform; Wherein said dust arrester is positioned at the dust control device rear, and said shotcrete robot is positioned at the place ahead of said dust control device;
Said dust control device comprises air curtain generation body and control dirt centrifugal blower; Said air curtain generation body is positioned at the front portion of said running gear; And this air curtain generation body covers on said transport top, is provided with air curtain in the said air curtain generation body air channel takes place, and circumferentially all has in this air curtain generation body sidewall upper edge with said air curtain the air curtain that the air channel communicates to take place the hole takes place; Said control dirt centrifugal blower is connected with said air curtain generation body, and this control dirt centrifugal blower air outlet communicates with said air curtain generation air channel;
Said dust arrester comprises deduster dust shield, dedusting centrifugal blower and deduster dewatering purifying equipment; The air intake of said dedusting centrifugal blower is connected with said deduster dust shield; And this dedusting centrifugal blower communicates with the inner chamber of said deduster dust shield; Air outlet flange at said dedusting centrifugal blower is connected with the deduster dewatering purifying equipment, and said deduster dust shield is arranged on the said air curtain generation body, and this deduster dust shield is positioned at the inboard that the air channel takes place said air curtain;
Said shotcrete robot comprises portal frame; This portal frame is positioned at the place ahead of said air curtain generation body, and this portal frame covers on said transport top, has been arranged side by side two cross cylinders at said portal frame rear side; Two these cross cylinders pass and are fixed on the said operating platform from the inboard of said air curtain generation body; The piston rod external part of two these cross cylinders is connected with two foots of said portal frame respectively, and said portal frame can move forward and backward under said cross cylinder effect, on said portal frame, sliding machine is installed; This sliding machine can move on said portal frame, and on said sliding machine, injection apparatus is installed.
Adopt above structure; During the utility model work, start control dirt centrifugal blower and dedusting centrifugal blower, the air channel takes place thereby make control dirt centrifugal blower that wind is sent into the air curtain that is provided with in the air curtain generation body; The hole ejection takes place through air curtain in high-pressure blast; Since air curtain take place the hole along circumferential arrangement on air curtain generation body sidewall, and air curtain generation body is positioned at the front portion of said running gear, so in the utility model running gear and skim and form curtain wall by high-pressure blast between the device; The dust that produces during the utility model work will be intercepted by curtain wall, makes that the constructor at curtain wall rear and construction environment are well improved; Simultaneously, under the effect of dedusting centrifugal blower, dust entering deduster dust shield under the suction of dedusting centrifugal blower in curtain wall the place ahead that high-pressure blast forms, thus the dust atmosphere in curtain wall the place ahead also can be improved, and convenient construction personnel construct.Cinder Machine carries out hoeing, transhipment to material after, can carry out gunite to tunnel etc., thereby make hoeing, transhipment and the gunite institutional operation that in the constructing tunnel process, realizes material; Improved operating efficiency, in the above structure, at the end connection flexible pipe of injection apparatus; The other end is equipped with spray gun; Start two cross cylinders, can realize moving forward and backward of portal frame, can be on the sliding machine on the portal frame so be installed in along with portal frame moves forward and backward; Therefore the injection apparatus drive injection apparatus on the sliding machine moves forward and backward, thereby realizes the whitewashing of front and back position; Sliding machine can move on portal frame, thereby realizes the whitewashing of position, the left and right sides and upper-lower position.Above structure; Cinder Machine can carry out gunite to tunnel etc. after material being carried out hoeing, transhipment, in hoeing, transhipment and whitewashing payment process, can effectively control dirt and dedusting; Can either improve working environment, reduce working strength of workers again.
Said portal frame comprises balladeur train, wire roller and wire rope; Said balladeur train is an arched frame, and this balladeur train covers on said transport top, and one group of said wire roller is installed on said balladeur train; Said steel wire loop is on said wire roller; At said balladeur train one end Worm and worm-wheel gearing is installed, said wire rope is entangled on the output shaft of said Worm and worm-wheel gearing, and said Worm and worm-wheel gearing is connected with hydraulic motor output shaft through shaft coupling; Said sliding machine is installed on said balladeur train, and the two ends of said wire rope are fixed on the said sliding machine.Adopt above structure; The primer fluid pressure motor is owing to hydraulic motor output shaft is connected with worm-and-wheel gear through shaft coupling, so the worm-and-wheel gear running; Worm screw is that the wire rope that the output shaft drive is twined above that moves back and forth in the worm-and-wheel gear; And wire roller can play the effect of guiding to wire rope, and at this moment, the two ends of wire rope are fixedly connected with sliding machine; So wire rope pulling sliding machine backhauls commentaries on classics on balladeur train, realize the whitewashing of position, the left and right sides and upper-lower position reliably.
Said sliding machine comprises the balladeur train mount pad; This balladeur train mount pad is a frame; A side is equipped with sliding rolling in this balladeur train mount pad, and a side is equipped with bearing, and said balladeur train mount pad is sleeved on the said balladeur train; Said bearings is at said balladeur train upper surface, and said cunning is rolled and is close to said balladeur train soffit; Be fixed with chute in said balladeur train mount pad front side; In said chute, be equipped with can move left and right slide rail; On this slide rail, be fixed with the spray gun mount pad; Be fixed with radial oil cylinders in said chute front side, the piston rod external part of said radial oil cylinders is fixedly connected with said spray gun mount pad, is fixed with oscillating oil cylinder in said spray gun mount pad front side and is hinged with injection apparatus; Said oscillating oil cylinder is positioned at said injection apparatus below, and the piston rod external part of this oscillating oil cylinder is fixedly connected with said injection apparatus.Adopt above structure, a side is equipped with sliding rolling in the balladeur train mount pad, and a side is equipped with bearing; So this balladeur train mount pad can move on balladeur train reliably; When starting radial oil cylinders in the above structure, make radial oil cylinders promote spray gun mount pad move left and right, the while injection apparatus is move left and right also; Realized when sliding machine is fixed on a certain position of balladeur train, also can realize the move left and right of injection apparatus; When starting oscillating oil cylinder in the above structure, under the effect of oscillating oil cylinder, can rotate up and down by the push-and-pull injection apparatus, thereby the angle adjustment when realizing the injection apparatus whitewashing makes the scope of whitewashing increase.
, safety reliable for the use of the utility model are covered with the portal frame outer cover in the said balladeur train outside.
Be fixed with two groups of cross cylinder holders at said portal frame rear side; Two groups of these cross cylinder holders are respectively on the said operating platform that is bolted to said transport both sides; On every group of said cross cylinder holder, support said cross cylinder; On every group of said cross cylinder holder, have over against pilot hole, in this pilot hole, be equipped with guide peg, this guide peg front end is fixedly connected with said portal frame.Adopt above structure, the existence of cross cylinder holder can be fixed on the utility model on other equipment or the bottom surface reliably, and the existence of guide peg can be good at guaranteeing moving forward and backward of portal frame.
About said injection apparatus lower end, be arranged side by side left and right installation journal stirrup; Be fixed with support bar in said spray gun mount pad front side; This support bar is located in the hole of said right installation journal stirrup; Said oscillating oil cylinder lower end is supported on the said injection apparatus, and it is hinged that journal stirrup is installed on the piston rod external part of this oscillating oil cylinder and a said left side.Adopt above structure, can realize the angle adjustment of injection apparatus move left and right and this injection apparatus reliably.
Said air curtain generation body is " n " font structure, and this air curtain generation body lower end is fixed on the said operating platform of the said transport left and right sides.Adopt above structure, because air curtain generation body is " n " font structure, so its three sides all are provided with air curtain the hole take place, so can be good at the dust and the curtain wall rear in curtain wall the place ahead are separated, and this kind mounting means of air curtain generation body is comparatively reliable.
Said control dirt centrifugal blower air outlet is connected through flange with said air curtain generation body, and this control dirt centrifugal blower is positioned at the rear of said air curtain generation body, and this control dirt centrifugal blower is fixed on the gripper shoe fixing on the said transport.Adopt above structure, the installation site of control dirt centrifugal blower is more suitable, and it is more reliable with being connected of said air curtain generation body to control the dirt centrifugal blower simultaneously.
Be fixed with support platform in said running gear rear end, said deduster dewatering purifying equipment is fixed on the said support platform, and this deduster dewatering purifying equipment is positioned at said transport below.Adopt above structure, the deduster dewatering purifying equipment can take off the steam of dust in dedusting centrifugal blower and the deduster dust shield dried, thereby the dedusting centrifugal blower can be moved reliably.
Four and two said nozzles are installed respectively on said transport rear end and the said device of skimming, and said nozzle all links to each other with pipeline.Adopt above structure, nozzle can spray the place of skimming, thereby the dust at the place that skims is reduced; Reduce the rebound degree of dust, simultaneously, the nozzle that is in the transport rear end can spray water; Dust to carrying the rear sprays; Reduce dust, can reduce dust, improve construction environment so increase nozzle.
The effect of the utility model: the utility model has been realized hoeing, transhipment, gunite and the integrated function of dust harzard improvement of material, improves efficiency of construction and cost, reduces labour intensity, effectively reduces dust harzard and sprays rebound degree; The utlity model has novelty simple in structure, be easy to characteristics such as realization.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the perspective view of the utility model;
Fig. 4 is the installation perspective view of dust control device 4 and dust arrester 5 among Fig. 1;
Fig. 5 is the structural representation of shotcrete robot among Fig. 1;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is the structural representation of the portal frame 9 among Fig. 5;
Fig. 9 is the left view of Fig. 5;
Figure 10 is the structural representation of the sliding machine 11 among Fig. 5;
Figure 11 is the vertical view of Figure 10;
Figure 12 is the left view of Figure 10;
Figure 13 is the perspective view of shotcrete robot among Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
See also Fig. 1, Fig. 2 and Fig. 3: a kind of with the Cinder Machine of shotcrete robot with the control dedusting function; Comprise Cinder Machine; This Cinder Machine is selected existing Cinder Machine for use; The structure of Cinder Machine is prior art; Said Cinder Machine comprises the device 1 of skimming, running gear 2 and transport 3, and wherein said transport 3 is installed on the said running gear 2, in these running gear 2 the place aheads the said device 1 of skimming is installed; Said transport 3 can adopt belt conveyor or scraping plate conveying device; Said running gear 2 adopts the crawler-type traveling mode, on this running gear 2, operating platform 6 is installed, and driver's seat 15, hydraulic power unit 16, fuel tank 17, cooling unit 18, control box 19, electric control box 20, multichannel valve body 21 etc. are installed on said operating platform 6; Wherein said hydraulic power unit 16 is installed in the said operating platform 6 of running gear 2 right part crawler belts top through bolted mode; Said fuel tank 17 and cooling unit 18 all are installed on the pallet of hydraulic power unit 16 tops through bolted mode, and the structure of Cinder Machine parts such as the device 1 of more than skimming, running gear 2 and transport 3, driver's seat 15, hydraulic power unit 16, fuel tank 17, cooling unit 18, control box 19, electric control box 20, multichannel valve body 21 is prior art, and be same; The mounting structure relation of above Cinder Machine parts is a prior art also, so do not give unnecessary details at this.On said operating platform 6, dust control device 4, dust arrester 5 and shotcrete robot are installed, wherein said dust arrester 5 is positioned at dust control device 4 rears, and said shotcrete robot is positioned at the place ahead of said dust control device 4; Said dust control device 4 comprises air curtain generation body 41 and control dirt centrifugal blower 42; Said air curtain generation body 41 is positioned at the front portion of said running gear 2; And this air curtain generation body 41 covers on said transport 3 tops; Be provided with air curtain in the said air curtain generation body 41 air channel 41a takes place; Circumferentially all have in these air curtain generation body 41 sidewall upper edges and with said air curtain the air curtain that air channel 41a communicates to take place hole 41b takes place, said control dirt centrifugal blower 42 is connected with said air curtain generation body 41, and these control dirt centrifugal blower 42 air outlets communicate with said air curtain generation air channel 41a (as shown in Figure 4); Said dust arrester 5 comprises deduster dust shield 51, dedusting centrifugal blower 52 and deduster dewatering purifying equipment 53; The air intake of said dedusting centrifugal blower 52 is connected with said deduster dust shield 51; And this dedusting centrifugal blower 52 communicates with the inner chamber of said deduster dust shield 51; Air outlet flange at said dedusting centrifugal blower 52 is connected with deduster dewatering purifying equipment 53; Said deduster dust shield 51 is arranged on the said air curtain generation body 41, and this deduster dust shield 51 is positioned at the inboard that air channel 41a takes place for said air curtain, and said air curtain generation body 41 is wholely set (seeing also Fig. 4) with deduster dust shield 51; Said shotcrete robot comprises portal frame 9; This portal frame 9 is positioned at the place ahead of said air curtain generation body 41; And this portal frame 9 covers on said transport 3 tops; Be arranged side by side 10, two these cross cylinders 10 of two cross cylinders at said portal frame 9 rear sides and passed and be fixed on the said operating platform 6 from the inboard of said air curtain generation body 41, the piston rod external part of two these cross cylinders 10 is connected with two foots of said portal frame 9 respectively; Said portal frame 9 can move forward and backward under said cross cylinder 10 effects; On said portal frame 9, sliding machine 11 is installed, this sliding machine 11 can move on said portal frame 9, and injection apparatus 118 (like Fig. 5, Fig. 6, Fig. 7 and shown in Figure 13) is installed on said sliding machine 11.
See also Fig. 8 and Fig. 9: said portal frame 9 comprises balladeur train 91, wire roller 92 and wire rope 93; Said balladeur train 91 is an arched frame; Be covered with portal frame outer cover 94 in said balladeur train 91 outsides, this balladeur train 91 covers on said transport 3 tops, and one group of said wire roller 92 is installed on said balladeur train 91; Said wire rope 93 is enclosed within on the said wire roller 92; At said balladeur train 91 1 ends Worm and worm-wheel gearing 12 is installed, said wire rope 93 is entangled on the output shaft of said Worm and worm-wheel gearing 12, and said Worm and worm-wheel gearing 12 is connected through the output shaft of shaft coupling with hydraulic motor 13; Said sliding machine 11 is installed on said balladeur train 91, and the two ends of said wire rope 93 are fixed on the said sliding machine 11.
See also Figure 10, Figure 11 and Figure 12: said sliding machine 11 comprises balladeur train mount pad 111; This balladeur train mount pad 111 is a frame; A side is equipped with and sliding roll 113, one sides bearing 114 is installed in this balladeur train mount pad 111, and said balladeur train mount pad 111 is sleeved on the said balladeur train 91; Said bearing 114 is supported on said balladeur train 91 upper surfaces, and said cunning is rolled 113 and is close to said balladeur train 91 soffits; Be fixed with chute 115 in said balladeur train mount pad 111 front sides; In said chute 115, be equipped with can move left and right slide rail 116; On this slide rail 116, be fixed with spray gun mount pad 112; Be fixed with radial oil cylinders 117 in said chute 115 front sides, the piston rod external part of said radial oil cylinders 117 is fixedly connected with said spray gun mount pad 112, is fixed with oscillating oil cylinder 119 in said spray gun mount pad 112 front sides and is hinged with injection apparatus 118; Said oscillating oil cylinder 119 is positioned at said injection apparatus 118 belows, and the piston rod external part of this oscillating oil cylinder 119 is fixedly connected with said injection apparatus 118.
Can find out in conjunction with Fig. 1, Fig. 2, Fig. 5, Fig. 6, Fig. 7 and Figure 13: be fixed with two groups of cross cylinder holders 23 at said portal frame 9 rear sides; Two groups of these cross cylinder holders 23 are respectively on the said operating platform 6 that is bolted to said transport 3 both sides; On every group of said cross cylinder holder 23, support said cross cylinder 10; On every group of said cross cylinder holder 23, have over against pilot hole 231; In this pilot hole 231, be equipped with guide peg 14, these guide peg 14 front ends are fixedly connected with said portal frame 9.
Can find out in conjunction with Fig. 5, Fig. 6, Fig. 7 and Figure 13: about said injection apparatus 118 lower ends, be arranged side by side left and right installation journal stirrup 118a, 118b; Be fixed with support bar 1110 in said spray gun mount pad 112 front sides; This support bar 1110 is located in the hole of said right installation journal stirrup 118b; Said oscillating oil cylinder 119 lower ends are supported on the said injection apparatus 118, and it is hinged that journal stirrup 118a is installed on the piston rod external part of this oscillating oil cylinder 119 and a said left side.
In Fig. 3, can find out: said air curtain generation body 41 is " n " font structure, and these air curtain generation body 41 lower ends are fixed on the said operating platform 6 of said transport 3 left and right sides.
See also Fig. 4: said control dirt centrifugal blower 42 air outlets and said air curtain generation body 41 are connected through flange; And this control dirt centrifugal blower 42 is positioned at the rear of said air curtain generation body 41, and this control dirt centrifugal blower 42 is fixed on the gripper shoe 7 fixing on the said transport 3.
It can also be seen that in conjunction with Fig. 1, Fig. 2 and Fig. 3: be fixed with support platform 8 in said running gear 2 rear ends, said deduster dewatering purifying equipment 53 is fixed on the said support platform 8, and this deduster dewatering purifying equipment 53 is positioned at said transport 3 belows; Four and two said nozzles 22 are installed respectively on said transport 3 rear ends and the said device 1 of skimming, and said nozzle 22 all links to each other with pipeline.
The above is merely the preferred embodiment of the utility model; It is not restriction with the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.