CN110984853A - Six-arm anchor rod transfer unit for coal mine - Google Patents
Six-arm anchor rod transfer unit for coal mine Download PDFInfo
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- CN110984853A CN110984853A CN201911196310.4A CN201911196310A CN110984853A CN 110984853 A CN110984853 A CN 110984853A CN 201911196310 A CN201911196310 A CN 201911196310A CN 110984853 A CN110984853 A CN 110984853A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
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Abstract
本发明属于煤矿井下锚杆支护设备,具体是一种煤矿用六臂锚杆转载机组。包含受料部、滑轨、自动锚索钻机、底盘、破碎部、液压系统、除尘系统、侧帮锚钻装置、卸料部、电气系统和风筒组件,底盘前方安装有滑轨,滑轨一端安装自动锚索钻机,滑轨上安装有可以沿滑轨移动的受料部,底盘上方安装有破碎部、液压系统、除尘系统和电气系统,底盘后方安装卸料部以及侧帮锚钻装置,侧帮锚钻装置设置有两台且左右对称设置,破碎部前端与受料部尾端连接,破碎部尾端与卸料部连接,底盘上还安装有风筒组件。
The invention belongs to underground bolt support equipment in coal mines, in particular to a six-arm bolt transfer unit for coal mines. Including receiving part, slide rail, automatic anchor cable drilling rig, chassis, crushing part, hydraulic system, dust removal system, side anchor drilling device, discharge part, electrical system and air duct components, slide rail is installed in front of the chassis, one end of the slide rail Install the automatic anchor cable drilling rig. The sliding rail is installed with a material receiving part that can move along the sliding rail. The crushing part, hydraulic system, dust removal system and electrical system are installed above the chassis, and the discharge part and side anchor drilling device are installed behind the chassis. There are two side anchor drilling devices and they are symmetrically arranged. The front end of the crushing part is connected with the rear end of the receiving part, the rear end of the crushing part is connected with the discharge part, and the air duct assembly is also installed on the chassis.
Description
技术领域technical field
本发明属于煤矿井下锚杆支护设备,具体是一种煤矿用六臂锚杆转载机组。The invention belongs to underground bolt support equipment in coal mines, in particular to a six-arm bolt transfer unit for coal mines.
背景技术Background technique
随着综采技术的快速发展,对现有掘进装备的技术水平要求越来越高,采掘比例失调、生产接续紧张的矛盾日益凸显。掘进效率低的主要原因在于掘、支不平衡,工作面割煤时间通常占17%~34%,而支护时间却要占到50%~67%,“掘进等支护”问题极大制约了进尺速度的提升,同时锚护过程中,一台锚杆钻需配套2-3名作业人员,锚护作业人员众多问题日益突出。因此,需探索掘、支平衡,采掘、支护、运输平行作业的生产工艺和装备,才能从根本上解决问题,实现高效、安全的快速掘进,也符合煤矿减员增效的政策。With the rapid development of fully mechanized mining technology, the requirements for the technical level of existing excavation equipment are getting higher and higher, and the contradictions of unbalanced mining ratio and tight production continuity have become increasingly prominent. The main reason for the low excavation efficiency is the unbalanced excavation and support. The coal cutting time in the working face usually accounts for 17% to 34%, while the support time accounts for 50% to 67%. The problem of "support such as excavation" greatly restricts In order to improve the footage speed, at the same time, in the process of anchoring, a bolter needs to be matched with 2-3 operators, and many problems of anchoring operators are becoming more and more prominent. Therefore, it is necessary to explore the production technology and equipment for parallel operations of excavation, support, and transportation, in order to fundamentally solve the problem and achieve efficient and safe rapid excavation, which is also in line with the coal mine's policy of reducing staff and increasing efficiency.
锚索支护是一种重要的支护方式,锚索支护技术已在我国煤矿得到广泛推广应用,传统的锚索支护工艺流程通常是人工操作的方式完成的:人工操作取钻杆装入钻箱,人工操作接钻杆钻孔,钻孔作业完成后人工操作取杆、卸杆,人工装填锚固药卷,锚索紧固等工序。整个工艺流程需要多人配合完成,自动化程度低、工人劳动强度大、作业环境差,整个作业锚护效率低。Anchor cable support is an important support method. The anchor cable support technology has been widely used in coal mines in my country. The traditional anchor cable support process is usually done manually: Enter the drilling box, manually operate the drill pipe to drill, and after the drilling operation is completed, manually operate the rod removal, unloading, manual loading of the anchoring coil, and anchor cable tightening. The entire process requires the cooperation of many people, the degree of automation is low, the labor intensity of workers is high, the operating environment is poor, and the anchoring efficiency of the entire operation is low.
传统的锚索支护工艺工人在没有可靠支护的区域作业,整个过程存在安全隐患;作业环境差,工人在钻孔作业时,夹有煤粉、灰尘的泥浆喷洒到操作工人身上;锚索支护时间长,工人需要守护在设备旁边,长时间高强度反复进行钻杆的装、拆作业,极易产生疲劳,工作效率降低,甚至引发安全事故。In the traditional anchor cable support process, workers work in areas without reliable support, and there are potential safety hazards in the whole process; the working environment is poor, and when the workers are drilling, the mud containing pulverized coal and dust is sprayed on the operators; anchor cables The support time is long, and workers need to guard next to the equipment. Repeated installation and disassembly of drill pipes with high intensity for a long time is very easy to cause fatigue, reduce work efficiency, and even cause safety accidents.
发明内容SUMMARY OF THE INVENTION
本发明为了解决上述问题,提供一种煤矿用六臂锚杆转载机组。In order to solve the above problems, the present invention provides a six-arm bolt transfer unit for coal mines.
本发明采取以下技术方案:一种煤矿用六臂锚杆转载机组,包括受料部、滑轨、自动锚索钻机、底盘、破碎部、液压系统、除尘系统、侧帮锚钻装置、卸料部、电气系统和风筒组件,底盘前方安装有滑轨,滑轨一端安装自动锚索钻机,滑轨上安装有可以沿滑轨移动的受料部,底盘上方安装有破碎部、液压系统、除尘系统和电气系统,底盘后方安装卸料部以及侧帮锚钻装置,侧帮锚钻装置设置有两台且左右对称设置,破碎部前端与受料部尾端连接,破碎部尾端与卸料部连接,底盘上还安装有风筒组件。The present invention adopts the following technical scheme: a six-arm bolt reloading unit for coal mines, comprising a material receiving part, a sliding rail, an automatic anchor cable drilling rig, a chassis, a crushing part, a hydraulic system, a dust removal system, a side anchor drilling device, and a discharging device. There are slide rails installed in front of the chassis, and an automatic anchor cable drilling rig is installed at one end of the slide rails. System and electrical system, the discharge part and the side anchor drill device are installed at the rear of the chassis. There are two side anchor drill devices and they are arranged symmetrically. The chassis is also connected with an air duct assembly.
进一步的,受料部包括料斗体、刮板链、刮板链张紧油缸和导向轮,料斗体底部安装刮板链,刮板链两端设置在导向轮上,刮板链上安装刮板链张紧油缸。Further, the receiving part includes a hopper body, a scraper chain, a scraper chain tensioning cylinder and a guide wheel, a scraper chain is installed at the bottom of the hopper body, both ends of the scraper chain are set on the guide wheels, and a scraper is installed on the scraper chain. Chain Tensioner Cylinder.
进一步的,滑轨包括钻架连接机构、移动滑轨、固定滑轨和滑轨伸缩油缸,固定滑轨的两端均设置有一个移动滑轨,移动滑轨通过滑轨伸缩油缸与固定滑轨连接,移动滑轨的外端通过钻架连接机构固定连接自动锚索钻机,固定滑轨中部安装两组钻架连接机构,通过钻架连接机构与中间的两组自动锚索钻机连接;钻架连接机构包括托架、转轴和凸轮,转轴安装于滑轨上的轴套内,转轴一端与托架固定,托架与自动锚索钻机连接,托架另一端安装有凸轮,凸轮的上下两侧分别与摆动油缸的油缸耳连接,摆动油缸的另一端固定。Further, the slide rail includes a drill frame connecting mechanism, a movable slide rail, a fixed slide rail and a slide rail telescopic oil cylinder, and both ends of the fixed slide rail are provided with a mobile slide rail, and the mobile slide rail is connected to the fixed slide rail through the slide rail telescopic oil cylinder. Connection, the outer end of the mobile slide rail is fixedly connected to the automatic anchor cable drilling rig through the drilling frame connection mechanism, and two sets of drilling frame connection mechanisms are installed in the middle of the fixed slide rail, which are connected with the middle two sets of automatic anchor cable drilling rigs through the drilling frame connection mechanism; the drilling frame The connecting mechanism includes a bracket, a rotating shaft and a cam. The rotating shaft is installed in the sleeve on the slide rail. One end of the rotating shaft is fixed with the bracket, the bracket is connected with the automatic anchor cable drilling machine, and the other end of the bracket is installed with a cam. The upper and lower sides of the cam They are respectively connected with the oil cylinder ears of the swing oil cylinder, and the other end of the swing oil cylinder is fixed.
进一步的,底盘包括主机架和行走机构,主机架安装在行走机构上部,主机架包括机架主体、操作平台和料斗,主机架与滑轨固定,主机架两侧安装操作平台,料斗安装在主机架上。Further, the chassis includes a main frame and a traveling mechanism, the main frame is installed on the upper part of the traveling mechanism, the main frame includes a frame body, an operation platform and a hopper, the main frame is fixed with the slide rail, the operation platform is installed on both sides of the main frame, and the hopper is installed on the main frame. on the shelf.
进一步的,破碎部包括破碎电机、破碎减速器、破碎轴组件和安装架组件,安装架组件安装在主机架上,破碎电机输出轴连接破碎减速器,破碎减速器与破碎轴组件连接,破碎轴组件安装在安装架组件上。Further, the crushing part includes a crushing motor, a crushing reducer, a crushing shaft assembly and a mounting frame assembly, the mounting frame assembly is installed on the main frame, the output shaft of the crushing motor is connected to the crushing reducer, the crushing reducer is connected to the crushing shaft assembly, and the crushing shaft is connected. The assembly is mounted on the mounting bracket assembly.
进一步的,侧帮锚钻装置包括侧帮钻架、旋转油缸、过渡连接盘和钻架升降机构,钻架升降机构固定在底盘上,钻架升降机构上安装过渡连接盘,过渡连接盘通过旋转油缸与侧帮钻架连接。Further, the side-assisted anchor drilling device includes a side-assisted drilling frame, a rotary oil cylinder, a transition connecting plate and a drilling frame lifting mechanism, the drilling frame lifting mechanism is fixed on the chassis, and a transition connecting plate is installed on the drilling frame lifting mechanism, and the transition connecting plate rotates. The oil cylinder is connected with the side drill frame.
进一步的,侧帮钻架包括框架组件I、左/右长进给油缸I、滑架组件I、短进给油缸I、钻箱和导向连接板组件I,滑架组件I安装于框架组件I内,滑架组件I两侧安装有左/右长进给油缸I,左/右长进给油缸I固定在框架组件I上,滑架组件I内设置有短进给油缸I,短进给油缸I顶部安装有导向连接板组件I,导向连接板组件I上固定钻箱。Further, the side drill frame includes a frame assembly I, a left/right long feed cylinder I, a carriage assembly I, a short feed cylinder I, a drill box and a guide connecting plate assembly I, and the carriage assembly I is installed in the frame assembly I. , the left/right long feed cylinder I is installed on both sides of the carriage assembly I, the left/right long feed cylinder I is fixed on the frame assembly I, the carriage assembly I is provided with a short feed cylinder I, and the top of the short feed cylinder I is A guide connecting plate assembly I is installed, and the drill box is fixed on the guide connecting plate assembly I.
进一步的,钻架升降机构包括框架组件II、滑架组件II、短进给油缸II、导向连接板组件II和左/右长进给油缸II,滑架组件II安装在框架组件II上,滑架组件II的左右对称设置左/右长进给油缸II,滑架组件II内部设置有短进给油缸II,短进给油缸II顶部安装有与侧帮钻架固定的导向连接板组件II。Further, the drilling frame lifting mechanism includes a frame assembly II, a carriage assembly II, a short feed cylinder II, a guide connecting plate assembly II and a left/right long feed cylinder II. The carriage assembly II is mounted on the frame assembly II, and the carriage The left and right long feed cylinders II are arranged symmetrically on the left and right sides of the assembly II. The carriage assembly II is provided with a short feed cylinder II. The top of the short feed cylinder II is installed with a guide connecting plate assembly II that is fixed to the side drill frame.
进一步的,卸料部包括输送机架、输送电机、输送减速器、输送轴和链轮,输送机架尾部设置有输送轴,输送轴两端设置有链轮,输送轴由固定在输送机架上的输送电机和输送减速器驱动。Further, the unloading part includes a conveying frame, a conveying motor, a conveying reducer, a conveying shaft and a sprocket. A conveying shaft is arranged at the tail of the conveying frame, and sprockets are arranged at both ends of the conveying shaft. It is driven by the conveying motor and conveying reducer.
进一步的,风筒组件包括进风连接段、中间连接段和出风连接段。Further, the air duct assembly includes an air inlet connection section, an intermediate connection section and an air outlet connection section.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本设备为一种集巷道顶部锚索锚杆和侧帮锚杆支护、破碎转载、履带式行走于一体的锚护装备,可配套掘锚机、可弯曲胶带转载机、迈步式自移机尾进行单巷掘进,满足巷道快速掘进使用需求。1. This equipment is a kind of anchor protection equipment that integrates the anchor cable bolt at the top of the roadway and the side anchor bolt support, crushing and reloading, and crawler-type walking. The tail of the machine is moved to carry out single-lane excavation to meet the needs of rapid excavation of the roadway.
2、本设备搭载了四部自动锚索钻机和两部侧帮锚钻装置,实现了对掘进巷道顶板锚索锚杆和巷道侧帮锚杆的完全支护。2. The equipment is equipped with four automatic anchor cable drilling rigs and two side anchor drilling devices, which realizes the complete support of the roadway roof anchor cable bolt and the roadway side anchor bolt.
3、本设备的自动锚索钻机为国内首创,是一种锚索锚护机器人,可实现巷道顶部锚索锚杆的自动锚护。3. The automatic anchor cable drilling rig of this equipment is the first in China. It is an anchor cable anchor protection robot, which can realize the automatic anchor protection of the anchor cable bolt at the top of the roadway.
4、本设备的侧帮锚钻装置,可实现对掘进巷道侧帮的大范围锚杆支护。在侧帮锚护过程中,采用钻架升降机构进行锚护升降,与传统的采用油缸提升方式,具有更大的提升行程,采用旋转油缸进行锚护角度调节,与双油缸摆动相比具有体积小、摆动调节角度大的特点。4. The side anchor drilling device of this equipment can realize the large-scale bolt support for the side anchor of the tunnel. In the process of side anchoring, the drilling frame lifting mechanism is used to lift the anchoring protection, which has a larger lifting stroke compared with the traditional lifting method of the oil cylinder. The rotary oil cylinder is used to adjust the angle of the anchoring protection, which has a larger volume than the swing of the double oil cylinder. Small and large swing adjustment angle.
5、本设备采用风筒组件将前方掘锚机截割产生的粉尘,通过掘锚机机后端的载除尘系统将粉尘从工作面抽向后方,改善工作面环境。掘锚机上布置的除尘系统用于处理掘锚机截割时产生的煤岩粉尘,经除尘器处理的空气需经过矿用六臂锚杆转载机组排向后方,若采用传统的帆布风筒,在整机移动过程中很容易划破,且移动困难。本设备创新性地采用了钢筒式风筒固定于整机左侧方,且经过空间结构优化设计,最终实现除尘系统的随车移动。5. The equipment adopts the air duct assembly to cut the dust generated by the front bolter, and the dust is pumped from the working face to the rear through the dust removal system at the rear end of the bolter to improve the working face environment. The dust removal system arranged on the bolter is used to deal with the coal and rock dust generated when the bolter is cutting. The air treated by the dust collector needs to be discharged to the rear through the mine six-arm bolt transfer unit. If the traditional canvas air duct is used, It is easy to be scratched during the movement of the whole machine, and it is difficult to move. This equipment innovatively adopts the steel cylinder type air duct fixed on the left side of the whole machine, and through the optimized design of the space structure, the dust removal system can be moved with the vehicle finally.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为受料部的结构示意图;Fig. 2 is the structural representation of the material receiving part;
图3为滑轨的结构示意图;Fig. 3 is the structural representation of the slide rail;
图4为钻架连接机构结构示意图;Fig. 4 is the structural schematic diagram of the drill frame connection mechanism;
图5为钻架连接机构与自动锚索钻机连接示意图;Figure 5 is a schematic diagram of the connection between the drilling frame connection mechanism and the automatic anchor cable drilling rig;
图6为自动锚索钻机的结构示意图I;Fig. 6 is the structural representation 1 of automatic anchor cable drilling rig;
图7为自动锚索钻机的结构示意图II;FIG. 7 is a schematic diagram II of the structure of the automatic anchor cable drilling rig;
图8为底盘的结构示意图;Figure 8 is a schematic structural diagram of a chassis;
图9为主机架的结构示意图;Figure 9 is a schematic structural diagram of the main frame;
图10为行走机构的结构示意图;Figure 10 is a schematic structural diagram of a walking mechanism;
图11为破碎部的结构示意图;Fig. 11 is the structural representation of the crushing part;
图12为侧帮锚钻装置的结构示意图;Figure 12 is a schematic structural diagram of a side-assisted anchor drill device;
图13为侧帮钻架的结构示意图;Figure 13 is a schematic structural diagram of a side drill frame;
图14为钻架升降机构的结构示意图;Figure 14 is a schematic structural diagram of a drilling frame lifting mechanism;
图15为卸料部的结构示意图;Figure 15 is a schematic structural diagram of the discharge part;
图16为风筒组件的结构示意图;Fig. 16 is the structural schematic diagram of the blower assembly;
图17为集成化可视平台的工作原理图;Fig. 17 is the working principle diagram of the integrated visualization platform;
图中:1–受料部,2–滑轨,3–自动锚索钻机,4–底盘,5–破碎部,6–液压系统,7–除尘系统,8–侧帮锚钻装置,9–卸料部,10–电气系统,11–风筒组件,12–料斗体,13–刮板链,14–刮板链张紧油缸,15–导向轮,16–钻架连接机构,17–移动滑轨,18–固定滑轨,19–夹钎机构,20–进给油缸,21–机械手,22–钻杆仓,23–棘轮机构,24–机械手旋转油缸,25–钻箱,26–框架,27–整体升降油缸,28–整体升降导轨,29–钻杆仓旋转油缸,30-机械手旋转油缸II,31-电液控阀组,32–全自动控制箱,33-主机架,34-行走机构,35-机架主体,36-操作平台,37-料斗,38-导向张紧装置,39-履带架,40-履带,41-翻板组件,42-驱动装置,43-破碎电机,44-破碎减速器,45-破碎轴组件,46-安装架组件,47-侧帮钻架,48-旋转油缸,49-过渡连接盘,50-钻架升降机构,51-框架组件,52-左/右长进给油缸,53-滑架组件,55-短进给油缸,56-钻箱,57-导向连接板组件,58-框架组件,59-滑架组件,61-短进给油缸,62-导向连接板组件,63-左/右长进给油缸,64-输送机架,65-输送电机,66-输送减速器,67-输送轴,68-链轮,69-进风连接段,70-中间连接段,71-出风连接段。In the picture: 1-receiving part, 2-slide rail, 3-automatic anchor drilling rig, 4-chassis, 5-crushing part, 6-hydraulic system, 7-dust removal system, 8-side anchor drilling device, 9- Unloading part, 10 – electrical system, 11 – blower assembly, 12 – hopper body, 13 – scraper chain, 14 – scraper chain tensioning cylinder, 15 – guide wheel, 16 – drill frame connection mechanism, 17 – movement Slide rail, 18 – fixed slide rail, 19 – clamping mechanism, 20 – feed cylinder, 21 – manipulator, 22 – drill rod compartment, 23 – ratchet mechanism, 24 – manipulator rotating cylinder, 25 – drill box, 26 – frame , 27-Integrated lifting cylinder, 28-Integrated lifting guide rail, 29-Drill rod bin rotary cylinder, 30-Robot rotary cylinder II, 31-Electro-hydraulic control valve group, 32-Fully automatic control box, 33-Main frame, 34- Traveling mechanism, 35-frame body, 36-operating platform, 37-hopper, 38-guide tensioning device, 39-crawler frame, 40-crawler, 41-turn plate assembly, 42-drive device, 43-crushing motor, 44- Crushing reducer, 45- Crushing shaft assembly, 46- Mounting frame assembly, 47- Side drill frame, 48- Rotary oil cylinder, 49- Transition connecting plate, 50- Drill frame lifting mechanism, 51- Frame assembly, 52- Left/Right Long Feed Cylinder, 53-Slide Frame Assembly, 55-Short Feed Cylinder, 56-Drill Box, 57-Guide Link Plate Assembly, 58-Frame Assembly, 59-Slide Frame Assembly, 61-Short Feed Cylinder, 62-Guide connecting plate assembly, 63-Left/right long feed cylinder, 64-Conveyor frame, 65-Conveyor motor, 66-Conveyor reducer, 67-Conveyor shaft, 68-Sprocket, 69-Air inlet connection section, 70-Intermediate connection section, 71-Outlet connection section.
具体实施方式Detailed ways
结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described with reference to the accompanying drawings:
本发明是为解决煤矿巷道掘进过程中,掘、锚、运失衡,掘进等支护的突出问题而研制的高效锚护设备,其前端配备4台自动锚索钻机,可实现巷道顶部锚索锚杆的自动锚护;后端配备2台侧帮锚钻装置,可实现对侧帮锚杆的快速锚护,前后同步作业,可快速完成整个巷道断面的支护工作。同时,配备刮板运输机实现了物料的同步连续运输,配备破碎组件实现了截割落煤的同步破碎,配备了干式除尘系统,实现了锚钻粉尘的高效除尘。整机锚护效率高、锚护自动化程度高,煤岩物料运输能力强,是煤矿巷道快速掘进技术水平提升的关键设备,也必将成为未来煤矿巷道快速掘进的主力机型。The invention is a high-efficiency anchoring equipment developed to solve the outstanding problems of unbalanced excavation, anchoring, transportation, and excavation in the process of coal mine tunnel excavation. Automatic anchoring and protection of the rod; the rear end is equipped with two side anchor drilling devices, which can realize the fast anchoring and protection of the side anchor rod, and the front and rear synchronization operations can quickly complete the support work of the entire roadway section. At the same time, the scraper conveyor is equipped to realize the synchronous and continuous transportation of materials, the crushing components are equipped to realize the synchronous crushing of cutting and falling coal, and the dry dust removal system is equipped to realize the efficient dust removal of anchor drilling dust. The whole machine has high anchoring efficiency, high anchoring automation, and strong coal and rock material transportation capacity. It is the key equipment for improving the technical level of rapid excavation of coal mine roadways, and will surely become the main model for rapid excavation of coal mine roadways in the future.
本发明包含受料部1、滑轨2、自动锚索钻机3、底盘4、破碎部5、液压系统6、除尘系统7、侧帮锚钻装置8、卸料部9、电气系统10、风筒组件11等部分。The present invention includes a material receiving part 1, a sliding rail 2, an automatic anchor
如图2所示,受料部1由料斗体12、刮板链13、刮板链张紧油缸14和导向轮15组成。受料部用来承接采掘设备运送过来的物料,并将物料运送至破碎部和卸料部。其中,料斗体12是受料部的主体结构,主要由高强度的优质结构钢和耐磨板焊接而成。导向轮15为惰轮组件,只承受弯矩,不承受扭矩。其两端与刮板链张紧油缸14连接,使导向轮15在料斗体12导槽上可前后滑动,达到刮板链13张紧的目的;As shown in FIG. 2 , the receiving part 1 is composed of a
如图3、4所示,滑轨2由钻架连接机构16、移动滑轨17、固定滑轨18、摆动油缸72、滑轨伸缩油缸73组成。左右最外侧的自动锚索钻机3通过钻架连接机构16固定在移动滑轨17上,通过摆动油缸72的伸缩实现自动锚索钻机3相对于移动滑轨17的左右摆动,通过滑轨伸缩油缸73的伸缩推动移动滑轨17相对于固定滑轨18移动,来实现左右最外侧的自动锚索钻机3的横向位置调节。中间内侧的两个自动锚索钻机3通过钻架连接机构16固定在固定滑轨18上,通过摆动油缸72的伸缩实现自动锚索钻机3相对于固定滑轨18的左右摆动,最终实现自动锚索钻机3巷道锚护过程的定位。如图所示,钻架连接机构16由托架74、转轴75和凸轮76组成。托架74主要用于连接自动锚索钻机3。转轴75安装于滑轨2的轴套内,通过转动实现自动锚索钻机3相对于滑轨2的左右摆动调节。凸轮76用于摆动油缸72的连接,摆动油缸72通过推动凸轮76的两油缸耳为自动锚索钻机3相对于滑轨2的左右摆动调节提供动力。本结构具有提供的摆动力矩大,结构紧凑,可靠性高的优点。As shown in FIGS. 3 and 4 , the slide rail 2 is composed of a drilling
如图6、7所示,自动锚索钻机3由夹钎机构19、进给油缸20、机械手21、钻杆仓22、棘轮机构23、机械手旋转油缸24、钻箱25、框架26、整体升降油缸27、整体升降导轨28、钻杆仓旋转油缸29、机械手旋转油缸II30、电液控阀组31、全自动控制箱32组成,实现了自动接杆与自动卸杆的自动钻孔作业。该锚索钻机最多可存储9根钻杆和1根头杆,适应钻杆长度范围1~1.2米。As shown in Figures 6 and 7, the automatic cable
如图8、9所示,底盘4由主机架33和行走机构34组成。其中主机架主要由机架主体35、操作平台36和料斗37组成,其兼顾连接左右行走机构34,并且也是人员操作的平台,另外起到固定滑轨2的作用。料斗37安装于机架主体35上,用于储存锚护用的锚杆、锚固剂等物料。行走机构34主要由导向张紧装置38、履带架39、履带40、翻板组件41和驱动装置42等部件组成,主要完成锚杆转载机组的行走,同时翻板组件41主要用于为操作人员操作侧帮锚钻装置8提供站人平台。As shown in FIGS. 8 and 9 , the chassis 4 is composed of a
如图10所示,行走机构34主要由导向张紧装置38、履带架39、履带40、翻板组件41和驱动装置42等部件组成,主要完成锚杆转载机组的行走,同时翻板组件41主要用于为操作人员操作侧帮锚钻装置8提供站人平台。As shown in FIG. 10 , the traveling
如图11所示,破碎部5由破碎电机43、破碎减速器44、破碎轴组件45、安装架组件46等组成,安装架组件46安装在主机架33上。破碎电机43输出的动力经破碎减速器44作用到破碎轴组件45上,将刮板链13运来的煤岩进行破碎。As shown in FIG. 11 , the crushing
如图12所示,侧帮锚钻装置8由侧帮钻架47、旋转油缸48、过渡连接盘49和钻架升降机构50等组成。在锚杆转载机组尾部左右对称布置了左右侧帮锚钻装置8,通过钻架升降机构50和旋转油缸48来实现左右侧帮钻架47方位的调整。As shown in FIG. 12 , the side anchoring device 8 is composed of a
如图13所示,侧帮钻架47由框架组件51、左/右长进给油缸52、滑架组件53、短进给油缸55、钻箱56和导向连接板组件57等组成。侧帮钻架47为本设备的主要工作机构,靠左/右长进给油缸52的两级进给和钻箱56的旋转实现钻孔和安装锚杆作业。锚钻工作时,布置于滑架组件53两侧的2根长进给油缸52将滑架组件53由钻机框架组件51底部推至顶部,布置于滑架组件53内部的1根短进给油缸55将钻箱56由滑架组件53底部推至顶部,两次推进运动的完成共同实现钻机钻箱56进给运动。As shown in FIG. 13 , the
如图14所示,钻架升降机构50由框架组件58、滑架组件59、短进给油缸61、导向连接板组件62和左/右长进给油缸63等组成,钻架升降机构50靠短进给油缸61和左/右长进给油缸63的两级进给,实现侧帮钻架47的竖直升降。钻架升降机构50工作时,布置于滑架组件59两侧的左/右长进给油缸63将滑架组件59由钻架升降机构50的框架组件58底部推至顶部,布置于滑架组件59内部的1根短进给油缸61将导向连接板组件62连接的钻架47由滑架组件59底部推至顶部,两次推进运动的完成共同实现侧帮钻架47升降进给运动。As shown in FIG. 14 , the drilling
如图15所示,卸料部9由输送机架64、输送电机65、输送减速器66、输送轴67和链轮68等组成,主要用于驱动刮板链13,将物料卸至后续的皮带转载机上。输送机架64是卸料部9的主体结构,输送减速器66是输送系统的动力源。由输送电机65传来的动力经过输送减速器66,作用到输送轴67上,通过键带动安装在轴上的链轮68转动,链轮68带动封闭的刮板链连续运行,将输送机架64内的物料运送到皮带转载机上。As shown in Figure 15, the unloading part 9 is composed of a conveying
如图16所示,风筒组件11由进风连接段69、中间连接段70和出风连接段71组成。风筒组件11主要为掘锚机截割产生的粉尘提供风流管路,通过位于掘锚机后部的除尘系统将粉尘从工作面抽向后方,改善工作面作业环境。As shown in FIG. 16 , the air duct assembly 11 is composed of an air
如图17所示,本设备采用集成化可视平台,操控系统采用总线的自动控制系统,集液压阀、电磁阀、传感器和电子控制于一体,通过现场总线传递信号,进行精准的电液控制,电气系统采用PLC控制,配有汉字显示装置,可详细显示设备整机运行参数,并可根据巷道要求对锚钻参数进行设置,便于操作人员及时了解整机运行状况,实现整机操作的集中控制。As shown in Figure 17, the equipment adopts an integrated visual platform, and the control system adopts the automatic control system of the bus, which integrates hydraulic valves, solenoid valves, sensors and electronic control, and transmits signals through the field bus for precise electro-hydraulic control. , The electrical system adopts PLC control and is equipped with a Chinese character display device, which can display the operating parameters of the whole machine in detail, and can set the parameters of the anchor drill according to the requirements of the roadway, which is convenient for the operator to know the running status of the whole machine in time and realize the centralized operation of the whole machine. control.
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| CN112727456A (en) * | 2021-01-15 | 2021-04-30 | 中国煤炭科工集团太原研究院有限公司 | Be used for unsteady roof to dig anchor all-in-one and can push anchor and bore platform |
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Application publication date: 20200410 |
