The utility model content
The non-fragment orbit system that the utility model aims to provide a kind of reliability height, good endurance, easy construction and is easy to safeguard.
To achieve these goals, the utility model provides a kind of non-fragment orbit system, comprising: base; The track plate is arranged on the base top; Pouring layer is arranged between base and the track plate, and pouring layer is filled by self-compacting concrete or cement emulsified asphalt mortar or resin mortar and formed, and, have first bar construction in the pouring layer; Two row support rail platforms are arranged on the track plate abreast; Rail is arranged on the support rail platform.
Further, the non-fragment orbit system is a block construction.
Further, arranging of first bar construction is netted for individual layer, and first bar construction is positioned at pouring layer along the middle part of short transverse or the position below the middle part.
Further, arranging of first bar construction is netted or for reinforcing cage for multilayer, and the median plane of first bar construction along pouring layer along short transverse is symmetrical set.
Further, the non-fragment orbit system of the utility model also comprises: connector, and first end of connector extends in the track plate, and second end of connector extends in the pouring layer; Connector and track plate are structure as a whole, and connector is the insulation material.
Further, the projection in the top plan view of rail of connector and rail is the coincidence of part at least, and the projection of connector in the top plan view of rail is positioned at the drop shadow spread of support rail platform in the top plan view of rail.
Further, the material of base is a concrete, and, have bar construction in the base.
Further, base has the position limiting structure that acts on pouring layer; Position limiting structure is a positive stop lug boss, and base is along having limited impression on the bearing of trend, and positive stop lug boss is that pouring layer is protruding to formation in the limited impression.
Further, the cross section of positive stop lug boss is rounded, on the annular surface of the limited impression of base, has cushion.
Further, the cross section of positive stop lug boss is a rectangle, vertical two opposite planar places of the limited impression of base or horizontal two opposite positions or around place, four sides cushion is set.
Further, the angle of cushion and horizontal direction is more than or equal to 45 ° and smaller or equal to 90 °.
Further, the thickness of cushion is more than or equal to 5mm and smaller or equal to 50mm.
Further, cushion is a double-decker, and the outer field material of cushion is rigid foam plate or cystosepiment, and the material of the internal layer of cushion is rubber or foam material or vulcanized rubber or resin.
Further, track plate and two row support rail platforms are structure as a whole, and wherein, the spacing between each the support rail platform in the row support rail platform is greater than the spacing between each the support rail platform in another row support rail platform.
Further, track plate and two row support rail platforms are structure as a whole, and wherein, on perpendicular to track plate direction, the height of a row support rail platform is higher than the height of another row support rail platform.
Further, track plate and two row support rail platforms are structure as a whole, and wherein, the gauge between a row support rail platform and another row support rail platform changes.
Use the technical scheme of the utility model, the non-fragment orbit system comprises: base, track plate, pouring layer, connector, two row support rail platform and rail.In said structure, the track plate is arranged on the base top; Pouring layer is arranged between base and the track plate, and pouring layer is filled by self-compacting concrete or cement emulsified asphalt mortar or resin mortar and formed, and, have first bar construction in the pouring layer; Two row rail are arranged on the support rail platform.
Track plate and LIFT connect as one, and form firm composite construction, have improved the globality of rail system, can satisfy the requirement of track to stationarity, comfortableness.Utilize self-compacting concrete or cement emulsified asphalt mortar or resin mortar to fill the formation pouring layer and make that the mechanical property of pouring layer and track plate is close as far as possible; Intensity is more or less the same and can adjusts the track plate; Like this, solved the easy gap phenomenon that takes place of pouring layer that prior art middle orbit plate and asphalt mortar, bituminous mortar form effectively, the longitudinal end of track plate is prone to produce the problem of warpage; Simultaneously; Utilize self-compacting concrete or cement emulsified asphalt mortar or resin mortar to fill the formation pouring layer and can simplify technology, be convenient to the Control Engineering quality, reduce pollution environment.First bar construction in the pouring layer can improve the mechanical characteristic of LIFT.Can draw from foregoing description, the reliability height of the non-fragment orbit system of the utility model, good endurance, be prone to construction and be easy to safeguard.
The specific embodiment
Need to prove that under the situation of not conflicting, embodiment and the characteristic among the embodiment among the application can make up each other.Below with reference to accompanying drawing and combine embodiment to specify the utility model.
Fig. 1 shows the vertical section structure sketch map according to the non-fragment orbit system implementation example one of the utility model; Fig. 2 shows the transversal profile sketch map of the non-fragment orbit system of Fig. 1.In conjunction with referring to Fig. 1 and Fig. 2, as can be seen from the figure, the non-fragment orbit system of present embodiment comprises: base 16, track plate 12, pouring layer 14, connector 13, two row support rail platforms 11 and 11 ' and rail 10.In said structure, track plate 12 is arranged on base 16 tops; Pouring layer 13 is arranged between base 16 and the track plate 12, and pouring layer 14 is filled by self-compacting concrete or cement emulsified asphalt mortar or resin mortar and formed, and, have the first bar construction 14a in the pouring layer 14; Two row support rail platforms 11 and 11 ' are arranged on the track plate 12 abreast; Two row rail 10 are arranged on support rail platform 11 and 11 '.
Track plate 12 forms firm composite construction through connecting as one with connector 13 and the adhesion stress and the LIFT 14 of track plate 12 with LIFT 14, has improved the globality of rail system, can satisfy the requirement of track to stationarity, comfortableness.Utilize self-compacting concrete or cement emulsified asphalt mortar or resin mortar to fill the formation pouring layer and make that the mechanical property of pouring layer and track plate is close as far as possible; Intensity is more or less the same and can adjusts the track plate; Like this, solved the easy gap phenomenon that takes place of pouring layer that prior art middle orbit plate and asphalt mortar, bituminous mortar form effectively, the longitudinal end of track plate 12 is prone to produce the problem of warpage; Simultaneously; Utilize self-compacting concrete or cement emulsified asphalt mortar or resin mortar to fill formation pouring layer 14 and can simplify technology, be convenient to the Control Engineering quality, reduce pollution environment.The first bar construction 14a in the pouring layer 14 can improve the mechanical characteristic of LIFT.Can draw from foregoing description, the reliability height of the non-fragment orbit system of the utility model, good endurance, be prone to construction and be easy to safeguard.
Preferably, the non-fragment orbit system is a block construction, for different circuits, has different block constructions such as roadbed, bridge, tunnel etc.Such as, under the roadbed situation, base 16 is 1, and track plate 12 is 3, and under the bridge situation, base 16 is 1, and track plate 12 is 1, and under the tunnel situation, base 16 is 1, and track plate 12 is 3.Such benefit is, the roadbed location, and the base section length is shorter, can adapt to severe cold area and cold district, the requirement that the temperature gradient and the temperature difference are bigger; The bridge location adopts the long scope of individual plates that base is set, but increases the application property and the maintenanceability of rail system.
Arranging of the first bar construction 14a in the pouring layer 14 is netted or multilayer is netted or for reinforcing cage for individual layer.Preferably, as shown in Figure 1, for ease of mechanized construction, arranging of the first bar construction 14a is netted for individual layer, and this first bar construction 14a is positioned at middle part or position middle part below of pouring layer 14 along short transverse.Perhaps preferably, if when pouring layer 14 is thicker, arranging of the first bar construction 14a is netted or be reinforcing cage for multilayer, and the median plane of this first bar construction 14a along pouring layer 14 along short transverse is symmetrical set.Simultaneously, netted or for reinforcing cage when arranging of the first bar construction 14a for multilayer, it is noted that multilayer is netted or need avoid miscellaneous part for the layout of reinforcing cage, avoid interfering with each other.Pouring layer 14 with bar construction also plays the effect of load except that the effect of playing the construction adjustment, filling, can bear the vertical lateral force under the effects such as train load and temperature load, reaches the adverse effect that foundation settlement etc. is caused the track superstructure.
In a kind of preferred embodiment, the non-fragment orbit system also comprises: connector 13, and first end of this connector 13 extends in the track plate 12, and second end of connector 13 extends in the pouring layer 14.Can be between pouring layer 14 and the track plate 12 because the adhesive property of material; Between them, form adhesive surface, because vibration and impact that superstructure is produced by the train effect, the contraction of load that variations in temperature produced and material itself etc. are understood influence track plate 12 and pouring layer 14 bonding between two-layer; Therefore; Connector 13 must be set where necessary to strengthen the combination between two-layer, make track plate 12 and cast form firm " composite constructions " for 14 layers, and keep composite construction reliably and with long-term.Connector 13 can be employed in the pre-buried form of stretching out reinforcing bar in track plate 12 bottoms, and the pattern of stretching out reinforcing bar can be the reinforcement component of different structural forms such as WELDING STUDS, single or door type etc.Preferably, because the needs of insulation of track circuit and integrated ground, this connector 13 is preferably the resin reinforcing bar or has the reinforcing bar of insulating coating for insulation material, connector 13.Connector 13 is provided with modes such as anchor bar or anchoring pin through pre-buried or later stage through boring or preformed hole etc., and the position that need are strengthened connecting especially connects, and makes composite construction more solid and reliable, can reduce the height of rail system simultaneously.
Preferably, connector 13 and the projection of rail 10 in the top plan view of rail 10 coincidence of part at least, and the projection of connector 13 in the top plan view of rail 10 is positioned at the support rail platform 11 and the 11 ' drop shadow spread in the top plan view of rail 10.Connector 13 is positioned at mainly to be considered here and can bear effect such as train load and temperature load vertical lateral force down, and foundation settlement etc. is played the effect of part reinforcement simultaneously to the adverse effect that the track superstructure is caused to track plate and pouring layer.
For the composite construction that track plate 12, connector 13 and pouring layer 14 are formed supports, preferably, the material of base 16 is a concrete, and, have second bar construction in the base 16.Ordinary circumstance can adopt plain bars to carry out arrangement of reinforcement in the base 16.The upper surface of base 16 (between base 16 and the pouring layer 14) is equipped with separation layer 15; Play the effect of isolating composite construction and base 16; Simultaneously because the setting of separation layer 15 can be coordinated the different structure stratified deformation, play the cushioning effect of certain vibration that train is caused; Can prevent simultaneously the reflection of crackle that base 16 produced in long-term the use, and the maintenance when being damaged for rail system provides condition to superstructure.Separation layer 15 is preferably geotextiles etc. and has the certain friction factor and the better geotextile of hydrophobicity performance.
Preferably, can produce under external force in length and breadth to displacement, with stability position limiting structure 200 is set on base 16 it is carried out in length and breadth to spacing for increasing its safety for fear of the track plate 12 of non-fragment orbit system.Particularly, base 16 has the position limiting structure 200 that acts on pouring layer 14, as shown in Figures 2 and 3; In the present embodiment; Position limiting structure 200 is a positive stop lug boss, and base 16 is along having limited impression on the bearing of trend, and positive stop lug boss is that pouring layer 14 is protruding to formation in the limited impression.
The cross section of positive stop lug boss (along track plate 12 bearing of trends) can be multiple structure, and wherein, preferably, the cross section of positive stop lug boss is rounded, on the annular surface of the limited impression of base 16, has cushion 21.Position between said pouring layer 14 and base 16 and except cushion 21 is provided with separation layer 15.The setting of separation layer 15 and elastic buffer bed course 21 can prevent that dangerous masterpiece is used on positive stop lug boss and the limited impression, and can be from not weakening the effect of position limiting structure 200 in essence.
Perhaps, in another kind of embodiment, the cross section of positive stop lug boss is a rectangle, vertical two opposite planar places of the limited impression of base 16 or horizontal two opposite positions or around place, four sides cushion 21 is set.Same, the position between said pouring layer 14 and base 16 and except cushion 21 is provided with separation layer 15.The effect of this separation layer 15 is same as the previously described embodiments, repeats no more at this.
It should be noted that: when cushion 21 is provided with, should be close to the limited impression side, ramp slope should not be too slow, otherwise can to the composite construction of track plate 12 and pouring layer 14 in length and breadth to spacing be that the stability of rail system has a negative impact.Preferably, the angle of cushion 21 and horizontal direction is more than or equal to 45 ° and smaller or equal to 90 °.Preferably, the thickness of cushion 21 is advisable more than or equal to 5mm and smaller or equal to 50mm.
Preferably; Cushion 21 is a double-decker; Cushion 21 outer field materials are lower rigid foam plate or cystosepiment of rigidity, and the material of the internal layer of cushion 21 is rubber or foam material or vulcanized rubber or resin, and cushion should have hydrophobicity performance preferably.
There is excellent adaptability in the non-fragment orbit system of the utility model equally for curve and Vertical Curve Section.As shown in Figure 5, be furnished with plain bars in the track plate 12, reinforcing bar can adopt resin reinforcing bar or measures such as insulating coating, edge insulator, to satisfy the technical requirements of insulation of track circuit.As replacement scheme and particularly advantageous form is the prestressed structure that adopts plain bars to combine with prestressed reinforcement, can prevent effectively that track plate 12 from cracking.Track plate 12 is provided with some fill orifices 17, to make things convenient for building of pouring layer 14.Two row's support rail platforms 11 and 11 ' that track plate 12 tops are provided with can be adjusted in track plate 12 manufacture processes along the vertical direction of X axle, Y axle and the track plate 12 shown in the figure, and this will be very beneficial for the compliance of rail system in different line alignments location.
In a kind of preferred embodiment; As shown in Figure 5; Track plate 12 and two row support rail platforms 11 and 11 ' are structure as a whole, and wherein, the space D 1 ' between each the support rail platform 11 ' in the row support rail platform 11 ' is greater than the space D 1 between each the support rail platform 11 in another row support rail platform 11.For the curve location; Two row support rail platforms 11 and 11 ' can be symmetrical set along curve; At this moment, the space D 1 ' between each the support rail platform 11 ' in the row support rail platform 11 ' is greater than the space D 1 between each the support rail platform 11 in another row support rail platform 11, like this; Do not influence the quantity that has reduced support rail platform 11 ' under the stable prerequisite of orbital motion, and then practicing thrift cost.
In embodiment two, as shown in Figure 4, track plate 12 and two row support rail platforms 11 and 11 ' are structure as a whole, and wherein, on perpendicular to track plate 12 directions, the height of a row support rail platform 11 ' is higher than the height of another row support rail platform 11.Curve location superelevation is provided with and can realizes through line base 16; Simultaneously; When track plate 12 is made, according to the requirement that is provided with of superrelation on curve, two row's support rail platforms 11 that adjustment track plate 12 end faces are provided with and 11 ' height; Realize the requirement of superelevation variation of curve location and rail, and can reduce the workload of later stage track accurate adjustment to adjustment.
As shown in Figure 6, in embodiment three, the height of two row's support rail platforms 11 and the height of support rail platform 11 ' be increase gradually with the accommodation curve location.
In another kind of preferred embodiment, track plate 12 and two row support rail platforms 11,11 ' are structure as a whole, and wherein, the gauge between a row support rail platform 11 ' and another row support rail platform 11 changes.Can adapt to the use in part slacking of gauge location or expansion and cotraction regulator or track switch location with this.
From above description, can find out that the utility model the above embodiments have realized following technique effect:
1, it is prefabricated that the track plate adopts batch production, and workmanship and precision are easy to guarantee; Reduce the on-site concrete construction volume, helped accelerating construction progress; Can adopt the prestressing force design, normal service load effect lower railway plate does not ftracture, and helps improving the track structure durability; Support rail platform locus is adjustable, is beneficial to the meticulous adjustment of track trend.
2, can the dissimilar fastener systems of supporting employing, can elasticity preferably be provided for rail system, reduce the accurate adjustment workload of rail simultaneously.
3, the track plate adopts pouring layer such as self-compacting concrete to build down, through connector or interlaminar bonding, constitutes composite construction, improves the stress of track plate; Can adopt self-compacting concrete to replace the cement emulsified asphalt mortar filling bed, the rail system engineering material is single, helps reducing construction costs, improves the rail system durability.
4, the track plate carries out spacing through interlaminar bonding or connector; " composite construction " that track plate and pouring layer constitute carries out mechanical position limitation through the base position limiting structure, cancellation convex retaining platform, the application property of raising rail system, track structure good stability.
5, between pouring layer and base separation layer is set, coordinates the distortion between " composite construction " and base, cut off the base crackle, in particular cases rail system reparation condition is provided simultaneously to cast reflection layer by layer.
The preferred embodiment that the above is merely the utility model is not limited to the utility model, and for a person skilled in the art, the utility model can have various changes and variation.All within the spirit and principle of the utility model, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.