CN202292749U

CN202292749U - Floor board mounting device

Info

Publication number: CN202292749U
Application number: CN2011204203399U
Authority: CN
Inventors: 赵长晓; 皮君宝; 宋泽山; 王方荣
Original assignee: Bombardier Sifang Qingdao Transportation Ltd
Current assignee: Bombardier Sifang Qingdao Transportation Ltd
Priority date: 2011-10-30
Filing date: 2011-10-30
Publication date: 2012-07-04
Anticipated expiration: 2021-10-30

Abstract

The utility model relates to a floor board mounting device. A vacuum absorption floor board is adopted, and a special fixture for realizing transportation into a car by virtue of a semi-automatic manipulator and a floor board mounting auxiliary transportation device which realizes fast speed and high efficiency and is time-saving and effort-saving are adopted, thus the production efficiency of in-vehicle mounted floor board is improved and the mounting difficulty is reduced. The floor board mounting device mainly consists of an auxiliary platform, a platform trolley, a manipulator, a vacuum system and a control handle. The auxiliary platform is constructed by steel pipes and is provided with a sliding rail which is parallel to the side part of a car body; the platform trolley is born on the sliding rail of the auxiliary platform; and the manipulator is arranged on a movable platform trolley, and the control handle and a sucking disc of the vacuum system are arranged at the front end of the manipulator.

Description

Floor installation device

Technical Field

The utility model relates to a isolated plant for installation of floor in rail vehicle car specifically adopts semi-automatization manipulator structure, belongs to the machine-building and automated control field.

Background

At present, after a vehicle body is molded in the manufacturing process of a railway vehicle, a corresponding floor is paved in the vehicle to increase the internal decoration effect.

Because the installation technology that currently adopts, mainly the manpower transport mode is carried the floor into the car and is spliced again, and the automobile body is reserved the floor after the shaping and is carried the space limited, can have following use problem usually:

1. the labor intensity of manual carrying is high, the production efficiency is low, and time and labor are wasted;

2. the floor is lifted and enters from a door or a window of a vehicle body step by step, and the floor is easily damaged and scratched in the process, so that the waste of floor materials is caused;

3. because of adopting the manual handling mode, current floor all processes into the fritter that the area is less, increases the degree of difficulty of assembling because of its quantity is many, and the seam error is great, the plane degree is relatively poor after the installation, also influences the installation of follow-up other parts.

This patent application is made in view of this.

SUMMERY OF THE UTILITY MODEL

Floor installation device, lie in solving above-mentioned problem and adopt the vacuum adsorption floor, realize the special frock of carrying in to the car through semi-automatization's manipulator again to realize fast and high-efficient, labour saving and time saving's floor installation auxiliary conveyor, improve the production efficiency on installation floor in the car and reduce the installation degree of difficulty.

Another design objective is that the floor can be processed into large blocks with large area, and meanwhile, the floor cannot be easily damaged and scratched in the conveying process, and materials are saved.

In order to achieve the design purpose, the floor mounting device mainly comprises an auxiliary platform, a platform trolley, a manipulator, a vacuum system and a control handle. Wherein,

the auxiliary platform is built by steel pipes and is provided with a sliding track parallel to the side part of the vehicle body;

the platform trolley is borne on the sliding track of the auxiliary platform;

the manipulator is arranged on the moving platform trolley, and the front end of the manipulator is provided with a control handle and a sucker of a vacuum system.

As characterized by the above basic solution, the auxiliary platform provides a reliable load-bearing platform that provides a stable sliding trajectory for the platform trolley along the laying of the sliding tracks on the sides of the vehicle body.

The manipulator is arranged on the platform trolley and can realize the floor transportation in multiple directions such as front, back, up and down without load under the guidance of an operator.

The floor is taken and fixed by a vacuum adsorption mode through the sucking disc of the vacuum system, time and labor are saved, and the floor is not easy to slip, damage and scratch.

The control handle is used for guiding the floor which is well adsorbed and fixed by manpower and accurately sending the floor into the vehicle by using a manipulator, and assisting in finishing the selection and splicing operation of the installation position of the floor in the vehicle.

In order to further improve the use flexibility of the manipulator, the improvement measures can be taken that the manipulator comprises a fixed upright post arranged on the platform trolley, and at least one group of movable swing arms, pneumatic elements and pipelines connected with the fixed upright post; the foremost end of the movable swing arm is connected with a control handle and a sucker.

To further preferably improve the usability of the vacuum system, the vacuum system comprises a vacuum pump, a suction cup, a vacuum element and a pipeline.

To sum up, the utility model discloses floor installation device has following advantage and beneficial effect:

1. the mode that the floor is conveyed to the interior of the vehicle by the vacuum adsorption and semi-automatic mechanical arm is adopted, the mounting efficiency and the floor splicing quality can be obviously improved, the load of operators is reduced by a large amount, and time and labor are saved.

2. Through the installation device, the difficulty of installing the floor in the vehicle is obviously reduced, the decorative effect is improved, and the overall process manufacturing level of the vehicle is further improved.

3. The floor can not be easily damaged and scratched in the conveying process, and materials can be saved.

Drawings

The invention will now be further described with reference to the following drawings.

FIG. 1 is a schematic view of the construction of the floor mounting apparatus;

FIG. 2 is a top view of FIG. 1;

as shown in fig. 1 and 2, the auxiliary platform 1, the platform trolley 2, the manipulator 3, the vacuum system 4, the control handle 5, the fixed upright column 31, the movable swing arm 32, the pneumatic element and pipeline 34, the vacuum pump 41, the suction cup 42, and the vacuum element and pipeline 43.

Detailed Description

Embodiment 1, as shown in fig. 1 and 2, the floor installation device mainly comprises an auxiliary platform 1, a platform trolley 2, a manipulator 3, a vacuum system 4 and a control handle 5. Wherein,

the auxiliary platform 1 is built of steel pipes and is provided with sliding rails (not shown in the figure) parallel to the side of the vehicle body;

the platform trolley 2 is borne on the sliding track of the auxiliary platform 1, and the platform trolley 2 can be driven by a pneumatic motor to realize stable movement and safe use on the sliding track;

the manipulator 3 is arranged on the moving platform trolley 2, and the front end of the manipulator 3 is provided with a control handle 5 and a sucker 42 of the vacuum system 4;

the manipulator 3 comprises a fixed upright post 31 arranged on the

platform trolley

2, 2 groups of movable swing arms 32 connected with the fixed upright post 31, a pneumatic element and a pipeline 34; the foremost end of the movable swing arm 32 at the front end is connected with the operating handle 5 and the suction cup 42.

The vacuum system 4 is composed of a vacuum pump 41, a suction cup 42, a vacuum element and a pipeline 43.

The specific installation process is as follows:

the packing box is lifted, and the floor packing box is lifted to the platform trolley 2 by a crown block;

taking materials, and adsorbing and fixing the floor by a sucker 42 in a single piece manner;

feeding, namely rotating the floor by 90 degrees to convey the floor into the vehicle from the window of the vehicle body;

positioning the floor, and controlling 2 groups of movable swing arms 32 of the manipulator 3 through the control handle 5 to move the floor forwards, backwards, upwards and downwards to an installation position;

and (5) discharging, placing the floor and sending the manipulator out of the vehicle.

Claims

1. A floor mounting device, characterized in that: the device is composed of an auxiliary platform (1), a platform trolley (2), a manipulator (3), a vacuum system (4) and a control handle (5); wherein,

the auxiliary platform (1) is built by steel pipes and is provided with a sliding track parallel to the side part of the vehicle body;

the platform trolley (2) is borne on the sliding track of the auxiliary platform (1);

the manipulator (3) is arranged on the moving platform trolley (2), and the front end of the manipulator (3) is provided with a control handle (5) and a sucker (42) of the vacuum system (4).

2. The floor mounting apparatus of claim 1, wherein: the manipulator (3) comprises a fixed upright post (31) arranged on the platform trolley (2), at least one group of movable swing arms (32) connected with the fixed upright post (31), a pneumatic element and a pipeline (34);

the foremost end of the movable swing arm (32) is connected with a control handle (5) and a sucker (42).

3. A floor mounting device as claimed in claim 1 or 2, wherein: the vacuum system (4) consists of a vacuum pump (41), a suction cup (42), a vacuum element and a pipeline (43).