CN202283795U - Fiber reinforced plastic (FRP) bar composite stainless steel tube - Google Patents

Fiber reinforced plastic (FRP) bar composite stainless steel tube Download PDF

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Publication number
CN202283795U
CN202283795U CN 201120333897 CN201120333897U CN202283795U CN 202283795 U CN202283795 U CN 202283795U CN 201120333897 CN201120333897 CN 201120333897 CN 201120333897 U CN201120333897 U CN 201120333897U CN 202283795 U CN202283795 U CN 202283795U
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CN
China
Prior art keywords
stainless steel
steel tube
frp
frp muscle
composite stainless
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201120333897
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Chinese (zh)
Inventor
张�杰
吴辉生
何唯平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI KNP MATERIAL TECHNOLOGY Co Ltd
Shenzhen Oceanpower Industrial Co Ltd
Shenzhen Oceanpower New Material Technology Co Ltd
Shenzhen Oceanpower Engineering Technology Co Ltd
Ocean Power Corp
Original Assignee
SHANGHAI KNP MATERIAL TECHNOLOGY Co Ltd
Shenzhen Oceanpower Industrial Co Ltd
Shenzhen Oceanpower New Material Technology Co Ltd
Shenzhen Oceanpower Engineering Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHANGHAI KNP MATERIAL TECHNOLOGY Co Ltd, Shenzhen Oceanpower Industrial Co Ltd, Shenzhen Oceanpower New Material Technology Co Ltd, Shenzhen Oceanpower Engineering Technology Co Ltd filed Critical SHANGHAI KNP MATERIAL TECHNOLOGY Co Ltd
Priority to CN 201120333897 priority Critical patent/CN202283795U/en
Application granted granted Critical
Publication of CN202283795U publication Critical patent/CN202283795U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Moulding By Coating Moulds (AREA)

Abstract

The utility model provides a fiber reinforced plastic (FRP) bar composite stainless steel tube, which comprises a stainless steel tube and FRP bars fastened on the outer surface of the stainless steel tube, wherein the FRP bars comprise raised parts and thread-shaped parts; and the thread-shaped parts are continuously distributed on the FRP bars. Under the condition of ensuring various performance indexes of the FRP bar composite stainless steel tube, the wall thickness of the stainless steel tube is effectively reduced, and the material cost and material weight are reduced; and moreover, the FRP bars are adopted, so that the development requirement of a resource-conserving, environment-friendly society is met.

Description

A kind of FRP muscle composite stainless steel pipe
Technical field
The utility model relates to a kind of multi-field FRP muscle composite stainless steel pipes such as medicine equipment, Drinking Water, chemical discharge opeing that can be used for.
Background technology
Stainless steel tube is safe and reliable, hygienic environment-protecting, economic and practical, makes it have the irreplaceable advantage of other tubing, and application in engineering can be more and more universal.
Along with the enforcement of China's policies of reform and opening to the outside world, national economy obtains to increase fast, and cities and towns dwelling house, public building and tourist facilities are built in a large number, and hot water supply and domestic water supply have been proposed new requirement.Quality problem particularly, People more and more is paid attention to, and requires also to improve constantly.This tubing commonly used of coating steel pipe will step down from the stage of history because of its susceptibility-to-corrosion gradually; Plastic tube, multiple tube and copper pipe have become the tubing commonly used of pipe-line system.But in many cases, stainless steel tube has more superiority, and thin-wall stainless steel is in drink water system, hot-water heating system and with other demanding system that feeds water, and has safe and reliable, hygienic environment-protecting, characteristics such as economic and practical.Thin-wall stainless steel is proved one of water supply system combination property tubing best, novel, energy-conservation and environment-friendly type by project practices at home and abroad; Also be a kind of very competitive water-feeding pipes, will be to improving water quality, improving people's living standard and bring into play unrivaled effect.
Stainless steel tube is durable in use, but its cost is higher, and the parties concerned all from reducing wall thickness, reducing and set about research in price, are beneficial to further popularization.
Summary of the invention
The purpose of the utility model is in order to solve the big and cost technical problems of high of existing stainless steel tube thickness, and the utility model is mainly taked following technical scheme.
The utility model provides a kind of FRP muscle composite stainless steel pipe, comprises stainless steel tube, is fastened on the FRP muscle of said stainless steel tube outer surface, and said FRP muscle comprises bossing and shape of threads part, and said shape of threads partial continuous is distributed in said FRP muscle.
Preferentially, the thickness of said stainless steel tube is 0.5mm.
Preferentially, the thickness of said stainless steel tube is 0.2mm.
Preferentially, the thickness of said FRP muscle is 2~3mm.
Preferentially, the width of said shape of threads part is 5mm, and thickness is 2mm.
Preferentially, said shape of threads part material is a polypropylene.
Preferentially, the material of said bossing comprises fortifying fibre and resin.
Preferentially, said fortifying fibre is any one in glass fibre, aramid fiber, polyethylene fibre, basalt fibre, carbon fiber, ramee, flax fiber, the tossa.
Preferentially, said resin is any one in the unsaturated-resin, epoxy resin, vinyl ester resins in the thermosetting resin.
With respect to prior art, the beneficial effect of the utility model is: under the situation that guarantees FRP muscle composite stainless steel pipe each item performance indications, effectively reduce the wall thickness of stainless steel tube, reduce material cost and material weight; And adopt the FRP muscle to meet environmental protection, conservation-minded society's growth requirement.
Description of drawings
Fig. 1 is the structural representation of a kind of FRP muscle of the utility model composite stainless steel pipe;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is preparation technology's sketch map of a kind of FRP muscle of the utility model composite stainless steel pipe.
Among Fig. 1 to Fig. 3: fiber creel 1, threading board 2, resin storage tank 3, buncher 4, pre-shaping device 5, mould and winding head 6, the device 7 that is heating and curing, draw-gear 8, cutter sweep 9, FRP muscle 10, bossing 11, shape of threads part 12, stainless steel tube 20.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the technical scheme of the utility model is carried out detailed elaboration.
FRP is the abbreviation of Fiber Reinforced polymer (fibre reinforced materials).
As depicted in figs. 1 and 2; The utility model provides a kind of FRP muscle composite stainless steel pipe; Comprise stainless steel tube 20, be fastened on the FRP muscle 10 of said stainless steel tube 20 outer surfaces; Said FRP muscle 10 comprises bossing 11 and shape of threads part 12, and said shape of threads part 12 continuous distributed are in said FRP muscle 10.Under the situation that guarantees FRP muscle composite stainless steel pipe each item performance indications, effectively reduce the wall thickness of stainless steel tube 20, reduce material cost and material weight; And adopt FRP muscle 10 to meet environmental protection, conservation-minded society's growth requirement.
Shape of threads part 12 is horizontally set on FRP muscle 10; Because the shape of threads part 12 of FRP muscle 10 can be in horizontal and vertical generation drawing stress; Guaranteeing that FRP muscle 10 has enough longitudinally outside the tensile stress; Simultaneously can greatly strengthen FRP muscle 10 vertical twisting resistances, guarantee the hoop performance of FRP muscle 10, make FRP muscle 10 can satisfy different instructions for uses.
FRP muscle composite stainless steel pipe is that stainless steel tube 20 places this FRP muscle 10 middles through 4 pultrusions are pre-formed as cylindrical FRP muscle 10 at the stainless steel outer surface through buncher with fortifying fibre and resin compound; Utilizing rotation to twine head again is wrapped in the ribbon polypropylene on the FRP muscle 10 of pultrusion; FRP muscle 10 forms groove under polyacrylic pultrusion effect; Groove makes FRP muscle 10 and stainless steel tube 20 tighten together effectively; Hauling machine vertically pulling and rotation twine acting in conjunction that head radially twines formation shape of threads part 12 down, promptly to connect together continuously be exactly shape of threads part 12 to groove.
Said stainless steel tube 20 thickness >=0.2mm, the thickness that can select said stainless steel tube 20 is 0.5mm, preferably the thickness of stainless steel tube 20 is 0.2mm; Thickness >=the 1mm of said FRP muscle 10, the thickness of preferably said FRP muscle 10 are 2~3mm.The utility model adopts the thick stainless steel tube 20 of 0.2mm to support as inwall; Stainless steel tube 20 guarantees its corrosion resistance; Performances such as internal pressure-resistant change consumption, thickness or the material of outsourcing FRP muscle 10 by the product specification requirement; Can effectively guarantee to reduce material cost and material weight under the condition of corrosion resistance and each item mechanical property requirements of tubing, cost advantage and weight advantage are provided for product uses.
Said shape of threads part 12 materials are polypropylene, and the width of said shape of threads part 12 is 5mm, and thickness is 2mm.Shape of threads part 12 is tied fortifying fibre tight and is in the same place with the resin mixture, local FRP muscle 10 diameters that polypropylene flat-filament is reined in are a little bit smaller, and the local diameter of not reining in just as spiral so take a fancy to more greatly.The FRP muscle composite stainless steel pipe that the utility model is produced, FRP muscle 10 can connect through nut for the continuous thread shape makes between the tubing, has solved the limitation of pipe applications well.
The material of said bossing 11 comprises fortifying fibre and resin.The weight percentage of fortifying fibre is 75%, and the weight percentage of resin is 25%.Said fortifying fibre is any one in glass fibre, aramid fiber, polyethylene fibre, basalt fibre, carbon fiber, ramee, flax fiber, the tossa.Said resin is any one in the unsaturated-resin, epoxy resin, vinyl ester resins in the thermosetting resin.
This instance is a fortifying fibre with the glass fibre, is matrix resin with the vinyl ester resins, gets FRP muscle composite stainless steel pipe through the preparation of pultrusion heat cure moulding process.
Wherein, the vinyl ester resins glue is to be mixed by vinyl ester resins, coupling agent, benzoyl peroxide, peroxidized t-butyl perbenzoate, styrene, filler and mill base; Wherein, get parts by weight and be 100 parts vinyl ester resins, at the parts by weight that add other each component be: coupling agent 0.5-3.0 part; Benzoyl peroxide 0.2-1.0 part; Peroxidized t-butyl perbenzoate 0.8-1.8 part, styrene 2-10 part, filler 3-10 part and mill base 0.5-1.5 part.
FRP muscle composite stainless steel pipe mainly prepares moulding process can be divided into following preparation section:
Send the yarn → impregnation → collection of filaments → stainless steel tube to insert → preformed → winding typing → traction → curing molding → cutting
The preparation technology of the utility model FRP muscle composite stainless steel pipe adopts traditional pultrusion heat cure moulding process, and scrap build requires little, can on existing pultrusion Wiring apparatus, produce, and application prospect is extensive.
Specifically describe the forming preparation process of the utility model below in conjunction with accompanying drawing 3:
(1) described glass fibre places on the fiber creel 1, draws the hole share split traction after several of threading board 2 are entried, and under the effect of tractive force, gets into resin storage tank 3 and carries out impregnation, and glue is above-mentioned vinyl ester resins glue;
(2) glass fibre behind the impregnation is extruded resin adhesive liquid more than needed on the fiber through buncher 4 and pre-shaping device 5 successively under the effect of tractive force; Stainless steel tube 20 is presented to the middle of glass fibre simultaneously; Stainless steel tube 20 with the glass fibre behind the impregnation by hauling machine toward front haulage; Under the effect of the extrusion die of pre-shaping device 5, the mixture of glass fibre and resin is in the braiding of stainless steel tube 20 outer surfaces and tentatively be shaped to columniform FRP muscle 10 shapes;
(3) preformed cylindrical FRP muscle 10 is again through mould and winding head 6; Further extrude resin adhesive liquid more than needed; Utilize rotation winding head the ribbon polypropylene to be wrapped on the FRP muscle 10 of pultrusion again, vertically spur under the acting in conjunction of radially twining at hauling machine and be fixed to the FRP muscle 10 that the surface has continuous thread shape part 12 with rotation winding head;
(4) the FRP muscle composite stainless steel pipe of process above-mentioned steps gets into the drying tunnel of the device 7 that is heating and curing under the effect of tractive force, the generation curing reaction that under the temperature that configures, is heated, and finally obtaining configuration of surface is the FRP muscle composite stainless steel pipe of continuous thread shape.
(5) last FRP muscle composite stainless steel pipe draws to cutter sweep 9 through draw-gear 8 and cuts into satisfactory FRP muscle composite stainless steel pipe finished product.
Above content is the further explain that combines concrete preferred implementation that the utility model is done, and can not assert that the practical implementation of the utility model is only limited to these explanations.For the those of ordinary skill of technical field under the utility model, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be regarded as belonging to the protection domain of the utility model.

Claims (6)

1. FRP muscle composite stainless steel pipe is characterized in that: comprise stainless steel tube, be fastened on the FRP muscle of said stainless steel tube outer surface, said FRP muscle comprises bossing and shape of threads part, and said shape of threads partial continuous is distributed in said FRP muscle.
2. FRP muscle composite stainless steel pipe according to claim 1 is characterized in that: the thickness of said stainless steel tube is 0.5mm.
3. FRP muscle composite stainless steel pipe according to claim 1 is characterized in that: the thickness of said stainless steel tube is 0.2mm.
4. FRP muscle composite stainless steel pipe according to claim 1 is characterized in that: the thickness of said FRP muscle is 2~3mm.
5. FRP muscle composite stainless steel pipe according to claim 1 is characterized in that: the width of said shape of threads part is 5mm, and thickness is 2mm.
6. FRP muscle composite stainless steel pipe according to claim 1 is characterized in that: said shape of threads part material is a polypropylene.
CN 201120333897 2011-09-07 2011-09-07 Fiber reinforced plastic (FRP) bar composite stainless steel tube Expired - Fee Related CN202283795U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120333897 CN202283795U (en) 2011-09-07 2011-09-07 Fiber reinforced plastic (FRP) bar composite stainless steel tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120333897 CN202283795U (en) 2011-09-07 2011-09-07 Fiber reinforced plastic (FRP) bar composite stainless steel tube

Publications (1)

Publication Number Publication Date
CN202283795U true CN202283795U (en) 2012-06-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102979965A (en) * 2011-09-07 2013-03-20 上海启鹏工程材料科技有限公司 Fiber reinforced polymer (FRP) tendon and stainless steel tube composite and preparation technology thereof
CN103643631A (en) * 2013-11-30 2014-03-19 郑州大学 Cement concrete bridge deck pavement layer with temperature adjusting function
CN104100777A (en) * 2013-04-08 2014-10-15 上海启鹏工程材料科技有限公司 FRP (fiber reinforced plastic) reinforced fiber composite metal pipe as well as manufacturing equipment and manufacturing method of FRP reinforced fiber composite metal pipe
CN105459460A (en) * 2015-12-28 2016-04-06 泰安市飞虹麻丝制品科技有限公司 Columnar composite material with thread

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102979965A (en) * 2011-09-07 2013-03-20 上海启鹏工程材料科技有限公司 Fiber reinforced polymer (FRP) tendon and stainless steel tube composite and preparation technology thereof
CN104100777A (en) * 2013-04-08 2014-10-15 上海启鹏工程材料科技有限公司 FRP (fiber reinforced plastic) reinforced fiber composite metal pipe as well as manufacturing equipment and manufacturing method of FRP reinforced fiber composite metal pipe
CN103643631A (en) * 2013-11-30 2014-03-19 郑州大学 Cement concrete bridge deck pavement layer with temperature adjusting function
CN105459460A (en) * 2015-12-28 2016-04-06 泰安市飞虹麻丝制品科技有限公司 Columnar composite material with thread

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120627

Termination date: 20200907

CF01 Termination of patent right due to non-payment of annual fee