CN202242040U - Ultralow-temperature squeezing equipment for cyperus esculentus oil - Google Patents

Ultralow-temperature squeezing equipment for cyperus esculentus oil Download PDF

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Publication number
CN202242040U
CN202242040U CN2011203847647U CN201120384764U CN202242040U CN 202242040 U CN202242040 U CN 202242040U CN 2011203847647 U CN2011203847647 U CN 2011203847647U CN 201120384764 U CN201120384764 U CN 201120384764U CN 202242040 U CN202242040 U CN 202242040U
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cooling
cooling liquid
temperature
squeezing
reducing
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CN2011203847647U
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王广新
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Abstract

The utility model discloses ultralow-temperature squeezing equipment for cyperus esculentus oil. The ultralow-temperature squeezing equipment comprises a frame, a drive motor, a squeezing device, a feeder, a large gearbox, a power transfer and transmission device, a temperature-reducing device and a temperature-reducing power transmission device. The ultralow-temperature squeezing equipment is technically characterized in that a squeezing spiral shaft of the squeezing device of the equipment is a hollow shaft, a temperature-reducing cylinder of the temperature-reducing device is provided with a temperature-reducing interlayer, and a temperature-reducing circulatory system is formed by the hollow squeezing spiral shaft, the temperature-reducing interlayer of the temperature-reducing cylinder, a liquid storage tank and connecting pipelines among the hollow squeezing spiral shaft, the temperature-reducing interlayer of the temperature-reducing cylinder and the liquid storage tank. Through the circulation of special temperature-reducing liquid in the circulatory system, heat in the temperature-reducing cylinder and a squeezing chamber can be taken away, the squeezing chamber of the equipment can always keep an ultralow temperature during squeezing, sugar molecules contained in cyperus esculentus materials entering the squeezing chamber can always keep cured and can be separated from the materials by squeezing together with grease in the form of an aqueous solution, and thus, the production of the cyperus esculentus oil by mechanical squeezing is realized. The ultralow-temperature squeezing equipment can continuously produce and has the advantages of high work efficiency and high oil yield.

Description

Cyperus esculentus oil ultralow temperature press apparatus
Technical field
The utility model relates to the oily equipment of a kind of squeezing system, relates in particular to a kind of system oil equipment of ultralow temperature squeezing cyperus esculentus oil, belongs to the food processing machinery technical field.
Background technology
Oil Sha beans are also claimed chufa, belong to the Cyperaceae Cyperus, are a kind of novel high-quality, high yield draft oil crops that contain high grease, high sugar content.Oil Sha beans fruit oil content is generally 20%-25%; Reach as high as 36%, be rich in abundant and high protein and the amino acid of multiple unrighted acid and nutritive value in its grease, according to surveying and determination; Unsaturated fatty acid content reaches more than 80%; Be main component with oleic acid and linoleic acid wherein, have unique effects to reducing aspects such as blood fat, anti-angiocardiopathy and the metabolism of promotion body, healthy nutritive value is high.When being rich in grease, also contain the polysaccharide glycoconjugate of 15-20%, starch and other utilities of 20-25% in oily Sha's beans fruit.Because glycoconjugate part that oily Sha's beans fruit contains can be melted phenomenon under the temperature more than 30 ℃; And during the oily equipment of existing squeezing system squeezing grease its to press bore temperature minimum be 45 ℃; Generally between 60-130 ℃; Under this temperature, the sugar that melts in the expressing process part can dissolve bonding with the materials such as grease, starch that contain in oily Sha's beans fruit and be amalgam, thereby causes the oily equipment of existing squeezing system can't be applied to producing of cyperus esculentus oil.At present, squeezing is produced cyperus esculentus oil and only can be leaned on manual method to accomplish, and promptly accomplishes squeezing grease through the manually-operated hydraulic means and produces.This method not only takes a lot of work, time-consuming, and oil yield is extremely low.Therefore, research and development are fit to the oily equipment of cyperus esculentus oil squeezing system and seem very necessary.
The utility model content
The purpose of the utility model is the cyperus esculentus oil ultralow temperature press apparatus that provides a kind of operating efficiency and oil yield all higher.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
Cyperus esculentus oil ultralow temperature press apparatus comprises frame, drive motors, pressing device, feeder, canine tooth case, power transfer transmission device, and said drive motors is arranged on gantry base one side; Said pressing device and canine tooth case are installed on the frame; Said pressing device comprises the press for extracting juice cage that is horizontally set in the frame, is arranged on the spiral squeezing axis that presses spiral shell that is equipped with that presses in the cage, is installed in school cake device and feed head on the spiral squeezing axis; Be connected the feed pipe of feed head top; The two ends of said spiral squeezing axis are stretched out and are pressed outside the cage, and an end is installed on the bearing block through bearing, and the other end is connected through shaft coupling with the power output shaft of canine tooth case; Said feeder is a top device belt pulley, and the bottom is provided with the rotating shaft of binder leaf, and said feeder is vertically set on the feed head top, and the lower end is stretched in the feed pipe; Said power transfer transmission device is provided with V belt bull wheel and transfer belt pulley for holding one by one; The transverse axis that the other end is connected with the canine tooth case; Be arranged on the rear side of canine tooth case, said V belt bull wheel is connected through power output V-belt with the belt pulley of drive motors; Said spiral squeezing axis is a hollow shaft, and an end of axis body is provided with the cooling liquid outlet, and the other end is provided with the cooling liquid import, and the cooling liquid outlet is connected with the cooling liquid return duct, and this cooling liquid return duct other end is connected with cooling liquid storage pool inlet; On frame, and also be provided with heat sink and cooling actuating unit above being positioned at the press for extracting juice cage, said heat sink comprises the cooling cylinder and vertically is arranged on the interior cooling agitator of cylinder of lowering the temperature; Said cooling cylinder is provided with the cooling interlayer; The top is provided with charging aperture, and outer wall top is provided with the cooling liquid import, and the bottom is provided with discharging opening and cooling liquid outlet; The feed pipe of discharging opening and pressing device joins; The cooling liquid outlet is joined through cooling liquid tube connector and the import of spiral squeezing axis cooling liquid, and the import of cooling cylinder cooling liquid is joined through cooling liquid feed tube and cooling liquid circulating-pump outlet, and the cooling liquid pump inlet connects the cooling liquid storage pool through pipeline; Said cooling agitator is that the upper end is provided with pulley concial disk and large conical gear, and the lower end is provided with the shaft that stirs scraper; Said cooling actuating unit is arranged on the rear side of heat sink; This cooling actuating unit is that an end is provided with calmly, the trip belt pulley; The other end is provided with the transmission transverse axis of small conical gear; Said fixed, trip belt pulley is connected with the transfer belt pulley of power transfer transmission device through charging connection V-belt; Said small conical gear is meshed with the large conical gear of cooling agitator upper end, and the pulley concial disk of cooling agitator upper end connects the V-belt through the feeding main shaft and is connected with the belt pulley on feeder top.
The cooling liquid import of said spiral squeezing axis is provided with inlet union, and the cooling liquid outlet is provided with outlet connection.
Said spiral squeezing axis cooling liquid outlet is some apertures of irregular distribution.
Offer the charging observation panel on the feed pipe of said pressing device.
Said cooling cylinder horizontal interval is three cooling chamber in upper, middle and lower, and each cooling chamber bottom is provided with stirs scraper and discharging opening, is provided with the discharging controller on each discharging opening, and the discharging controller of cooling chamber of lower floor is provided with the discharging joystick; Be provided with tube connector between the cooling interlayer of each cooling chamber and be communicated with, the cooling liquid outlet of each tube connector and cooling chamber of lower floor cooling interlayer is equipped with control valve; Said each cooling chamber outer wall top is provided with blow-down pipe.
The spiral squeezing axis of said pressing device, the spiral shell that respectively presses that is nested with on spiral squeezing axis all adopt the casting of D40 steel, processing.
The utility model cyperus esculentus oil ultralow temperature press apparatus; Because the spiral squeezing axis of its pressing device adopts hollow shaft; Frame is provided with the cooling cylinder with cooling interlayer, and cooling interlayer, liquid storage tank and the connection pipeline each other of hollow spiral squeezing axis, cooling cylinder constitute the cooling circulatory system.Can make cooling cylinder and the heat that presses in the thorax be able to take away through special-purpose cooling liquid in the circulation of the circulatory system; This equipment of making presses thorax in expressing process can remain ultralow temperature; Contained glycan molecule can remain curing in oily Sha's beans material of entering press for extracting juice thorax; Can aqueous solution form and grease from material, squeeze simultaneously and separate, thereby realize the production of cyperus esculentus oil mechanical expression.
Compared with prior art, the utlity model has following advantage:
1, serialization production, high efficiency.Equipment with existing 200 type oil presses repacking is example, and can process raw material per working day to reach the 6-8 ton.
2, oil yield is high.Adopt the utility model press apparatus to produce cyperus esculentus oil, oil yield can reach more than 18%.
Description of drawings
Fig. 1 is the main TV structure sketch map of the utility model cyperus esculentus oil ultralow temperature press apparatus embodiment;
Fig. 2 is the side-looking structural representation of the utility model press apparatus embodiment.
Wherein, 1, frame, 2, drive motors, 3, feeder, 4, canine tooth case; 5, press cage, 6, spiral squeezing axis, 7, school cake device, 8, feed head, 9, feed pipe; 10, charging observation panel, 11, bearing block, 12, canine tooth case power output shaft, 13, shaft coupling, 14, the feeder belt pulley; 15, binder leaf, 16, power transfer V belt bull wheel, 17, the transfer belt pulley, 18, power output V-belt, 19, the outlet of spiral squeezing axis cooling liquid; 20, spiral squeezing axis cooling liquid import, 21, the cooling liquid inlet union, 22, the cooling liquid outlet connection, 23, the cooling liquid return duct, 24, the cooling cylinder; 25, cooling agitator, 26, the cooling interlayer, 27, upper strata cooling chamber, 28, middle level cooling chamber, 29, cooling chamber of lower floor; 30, cooling cylinder charging aperture, 31, the cooling liquid import, 32,33,34, cooling chamber's discharging controller, 35, the discharging controller level, 36,37, cooling interlayer tube connector; 38, cooling liquid outlet, 39, blow-down pipe, 40, the cooling liquid tube connector, 41, cooling agitator pulley concial disk, 42, large conical gear; 43,44,45, stir scraper, 46, fixed, trip belt pulley, 47, small conical gear, 48, charging connects the V-belt, 49, the feeding main shaft connects the V-belt.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is done further explain.
Embodiment
Like Fig. 1, shown in Figure 2, the utility model cyperus esculentus oil ultralow temperature press apparatus comprises frame 1, drive motors 2, pressing device, feeder 3, canine tooth case 4, power transfer transmission device; Said drive motors 2 is arranged on frame 1 base one side; Said pressing device and canine tooth case are installed on the frame 1, and said pressing device comprises the press for extracting juice cage 5 that is horizontally set in the frame, are arranged on the spiral squeezing axis 6 that presses spiral shell that is equipped with that presses in the cage; Be installed in school cake device 7 and feed head 8 on the spiral squeezing axis 6; Be connected the feed pipe 9 of feed head 8 tops, said feed pipe 9 is provided with charging observation panel 10, and the two ends of said spiral squeezing axis 6 are stretched out and pressed outside the cage; One end is installed on the bearing block 11 through bearing, and the other end is connected through shaft coupling 13 with the power output shaft 12 of canine tooth case 4; Said feeder 3 is a top device belt pulley 14, and the bottom is provided with the rotating shaft of binder leaf 15, and said feeder 3 is vertically set on feed head 8 tops, and the lower end is stretched in the feed pipe 9; Said power transfer transmission device is provided with V belt bull wheel 16 and transfer belt pulley 17 for holding one by one; The transverse axis that the other end is connected with canine tooth case 4; Be arranged on the rear side of canine tooth case 4, said V belt bull wheel 16 is connected through power output V-belt 18 with the belt pulley of drive motors 2; Said spiral squeezing axis 6 is a hollow shaft; One end of axis body is provided with cooling liquid outlet 19, and the other end is provided with cooling liquid import 20, and the cooling liquid import is provided with inlet union 21; The cooling liquid outlet is provided with outlet connection 22; Said spiral squeezing axis cooling liquid outlet 19 is some apertures of irregular distribution, and cooling liquid outlet connection 22 connects cooling liquid return duct 23, and this cooling liquid return duct 23 is connected with cooling liquid storage pool inlet; On frame; And be positioned at press for extracting juice cage 5 tops and also be provided with heat sink and cooling actuating unit, said heat sink comprises cooling cylinder 24 and vertically is arranged on the interior cooling agitator 25 of cooling cylinder that said cooling cylinder 24 is provided with cooling interlayer 26; There are three cooling chamber in upper, middle and lower 27,28,29 horizontal interval; Cooling cylinder top is provided with charging aperture 30, and upper strata cooling chamber outer wall top is provided with cooling liquid import 31, and each cooling chamber bottom of cooling cylinder is equipped with discharging opening; Each discharging opening is provided with discharging controller 32,33,34; The discharging controller 34 of cooling chamber of lower floor is provided with discharging joystick 35, and cooling chamber of lower floor discharging opening joins through the feed pipe 9 of discharging controller 34 with pressing device, is provided with tube connector 36,37 between each cooling chamber's cooling interlayer and is communicated with; The cooling liquid outlet 38 of each tube connector and cooling chamber of lower floor cooling interlayer is equipped with control valve, is provided with blow-down pipe 39 on each cooling chamber's external wall of upper portion.Lower floor's cooling liquid outlet is joined through cooling liquid tube connector 40 and spiral squeezing axis cooling liquid inlet union 21; Cooling liquid import 31 is joined through cooling liquid feed tube and cooling liquid circulating-pump outlet; The cooling liquid pump inlet connects the cooling liquid storage pool through pipeline; Said cooling agitator 25 is provided with pulley concial disk 41 and large conical gear 42 for the upper end, and the lower end is provided with the shaft that stirs scraper 43,44,45 in each cooling chamber bottom; Said cooling actuating unit is arranged on the rear side of heat sink; This cooling actuating unit is that an end is provided with calmly, trip belt pulley 46; The other end is provided with the transmission transverse axis of small conical gear 47; Said fixed, trip belt pulley 46 is connected with the transfer belt pulley 17 of power transfer transmission device through charging connection V-belt 48; Said small conical gear 47 is meshed with the large conical gear 42 of cooling agitator 25 upper ends, and the pulley concial disk 41 of cooling agitator 25 upper ends connects V-belt 49 through the feeding main shaft and is connected with the belt pulley 14 on feeder top.For increasing the anti-twist ability of equipment, the spiral squeezing axis of said pressing device, the spiral shell that respectively presses that is set on the spiral squeezing axis all adopt the casting of D40 steel, processing.
The course of work of the utility model cyperus esculentus oil ultralow temperature press apparatus: open the drive motors power supply; Drive motors 2 drives 16 runnings of power transfer V belt bull wheel through power output V-belt 18; The running of power transfer V belt bull wheel 16 connects fixed, the trip belt pulley 46 that V-belt 48 transfers to power the cooling actuating unit through charging on the one hand; Guiding, deceleration, gearing through canine tooth case 4 transfers to spiral squeezing axis 6 with power simultaneously under 12 transmissions of canine tooth case power output shaft on the other hand; Drive pressing device running work; The power that conducts to fixed, trip belt pulley 46 starts working cooling agitator 25 through guiding, the transmission of large and small conical gear 42,47, and the pulley concial disk 41 on cooling agitator top connects V-belt 49 through the feeding main shaft and drives feeders 3 running work.When opening drive motors 2; To pass through the softening oily Sha's beans material of steaming stir-fry sends in the cooling cylinder upper strata cooling chamber 27 through cooling cylinder charging aperture 30; The stirring scraper 43 of cooling agitator is when stirring cooling; Regular constantly stir material that upper strata cooling chamber discharging controller 32 will reach the cooling temperature and send in the cooling cylinder middle level cooling chamber 28 and continue cooling; The material that gets into cooling cylinder middle level cooling chamber 28 regular constantly stirred the material that middle level cooling chamber discharging controller 33 will reach the cooling temperature and is sent into the 29 further coolings of cooling chamber of cooling cylinder lower floor when the stirring scraper 44 of cooling agitator stirs cooling, and the material that gets into cooling chamber of cooling cylinder lower floor 29 is when the cooling agitator stirs scraper 45 and stirs cooling; Regular constantly stir the material that cooling chamber of lower floor discharging controller 34 will reach the cooling temperature and send in the feed pipe 9 of pressing device; The material that gets into feed pipe is stirred down in binder leaf 15 rotations of feeder, through the press for extracting juice thorax of feed head 8 entering pressing devices, promotes down through extruding, the rotation of pressing spiral shell; Material is constantly pushed ahead in pressing thorax; Grease after squeezing flows out from pressing the cage below, and the dregs of fat are discharged from slag notch, thereby accomplish whole expressing process.
The utility model cyperus esculentus oil ultralow temperature press apparatus relies on circulating of cooling liquid to realize cooling; Cooling liquid cooling cyclic process is following: start the cooling liquid circulating pump after three minutes at the unlatching drive motors; Cooling liquid gets into the cooling interlayer of cooling cylinder upper strata cooling chamber 27 through the cooling liquid import 31 of cooling liquid feed tube and cooling cylinder; Observe the blow-down pipe of upper strata cooling chamber; When finding liquid to occur, open the cooling liquid discharge control valve of cooling cylinder upper strata cooling chamber; Make cooling liquid get into the cooling interlayer of cooling cylinder middle level cooling chamber through the interlayer tube connector 36 of lowering the temperature; Observe the blow-down pipe of cooling cylinder middle level cooling chamber, when liquid occurring in this blow-down pipe, open cooling cylinder middle level cooling chamber cooling liquid discharge control valve, make cooling liquid get into cooling chamber of cooling cylinder lower floor interlayer through cooling interlayer tube connector 37; Observe cooling chamber of cooling cylinder lower floor blow-down pipe; When liquid occurs, open cooling chamber of cooling cylinder lower floor cooling liquid discharge control valve and make cooling liquid get into spiral squeezing axis cooling liquid inlet union 21 through cooling liquid tube connector 40, get into and enter in the cooling liquid outlet connection 22 from the cooling liquid outlet 19 that is provided with irregular aperture after cooling liquid in the hollow spiral squeezing axis 6 is taken the heat that presses thorax away, the cooling liquid in the cooling liquid outlet connection 22 turns back to the cooling liquid storage pool through cooling liquid return duct 23 and recycles through the cooling continued.

Claims (6)

1. cyperus esculentus oil ultralow temperature press apparatus; Comprise frame (1), drive motors (2), pressing device, feeder (3), canine tooth case (4), power transfer transmission device; Said drive motors (2) is arranged on frame (1) base one side, and said pressing device and canine tooth case are installed on the frame (1), and said pressing device comprises the press for extracting juice cage (5) that is horizontally set in the frame; Be arranged on the spiral squeezing axis (6) that presses spiral shell that is equipped with that presses in the cage; Be installed in school cake device (7) and feed head (8) on the spiral squeezing axis (6), be connected the feed pipe (9) of feed head (8) top, the two ends of said spiral squeezing axis (6) are stretched out and are pressed outside the cage; One end is installed on the bearing block (11) through bearing, and the other end is connected through shaft coupling (13) with the power output shaft (12) of canine tooth case (4); Said feeder (3) is a top device belt pulley (14), and the bottom is provided with the rotating shaft of binder leaf (15), and said feeder (3) is vertically set on feed head (8) top, and the lower end is stretched in the feed pipe (9); Said power transfer transmission device is provided with V belt bull wheel (16) and transfer belt pulley (17) for holding one by one; The transverse axis that the other end is connected with canine tooth case (4); Be arranged on the rear side of canine tooth case (4), said V belt bull wheel (16) is connected through power output V-belt (18) with the belt pulley of drive motors (2); It is characterized in that; Said spiral squeezing axis (6) is a hollow shaft, and an end of axis body is provided with cooling liquid outlet (19), and the other end is provided with cooling liquid import (20); Cooling liquid outlet (19) is connected with cooling liquid return duct (23), and this cooling liquid return duct (23) other end is connected with cooling liquid storage pool inlet; On frame; And be positioned at press for extracting juice cage (5) top and also be provided with heat sink and cooling actuating unit; Said heat sink comprises lowers the temperature cylinder (24) and vertically is arranged on the cooling agitator (25) in the cooling cylinder, and said cooling cylinder (24) is provided with cooling interlayer (26), and the top is provided with charging aperture (30); Outer wall top is provided with cooling liquid import (31); The bottom is provided with discharging opening and cooling liquid outlet (38), and the feed pipe of discharging opening and pressing device (9) joins, and cooling liquid outlet (38) is joined through cooling liquid tube connector (40) and spiral squeezing axis cooling liquid import (20); Cooling cylinder cooling liquid import (31) is joined through cooling liquid feed tube and cooling liquid circulating-pump outlet; The cooling liquid pump inlet connects the cooling liquid storage pool through pipeline, and said cooling agitator (25) is provided with pulley concial disk (41) and large conical gear (42) for the upper end, and the lower end is provided with the shaft that stirs scraper (45); Said cooling actuating unit is arranged on the rear side of heat sink; This cooling actuating unit is that an end is provided with calmly, trip belt pulley (46); The other end is provided with the transmission transverse axis of small conical gear (47); Said fixed, trip belt pulley (46) is connected with the transfer belt pulley (17) of power transfer transmission device through charging connection V-belt (48); Said small conical gear (47) is meshed with the large conical gear (42) of cooling agitator (25) upper end, and the pulley concial disk (41) of cooling agitator (25) upper end connects V-belt (49) through the feeding main shaft and is connected with the belt pulley (14) on feeder top.
2. cyperus esculentus oil ultralow temperature press apparatus according to claim 1 is characterized in that, the cooling liquid import (20) of said spiral squeezing axis is provided with inlet union (21), and cooling liquid outlet (19) is provided with outlet connection (22).
3. cyperus esculentus oil ultralow temperature press apparatus according to claim 2 is characterized in that, said spiral squeezing axis cooling liquid outlet (19) is some apertures of irregular distribution.
4. cyperus esculentus oil ultralow temperature press apparatus according to claim 1 is characterized in that, offers charging observation panel (10) on the feed pipe of said pressing device (9).
5. according to claim 1 or 2 or 3 or 4 described cyperus esculentus oil ultralow temperature press apparatus; It is characterized in that; Said cooling cylinder (24) horizontal interval is three cooling chamber in upper, middle and lower (27,28,29); Each cooling chamber bottom is provided with stirs scraper (43,44,45) and discharging opening, is provided with discharging controller (32,33,34) on each discharging opening, and the discharging controller (34) of cooling chamber of lower floor is provided with discharging joystick (35); Be provided with tube connector (36,37) between the cooling interlayer of each cooling chamber and be communicated with, the cooling liquid outlet (38) of each tube connector and cooling chamber of lower floor cooling interlayer is equipped with control valve; Each cooling chamber outer wall top of said cooling cylinder (24) is provided with blow-down pipe (39).
6. according to claim 1 or 2 or 3 or 4 described cyperus esculentus oil ultralow temperature press apparatus, it is characterized in that the spiral squeezing axis of said pressing device, the spiral shell that respectively presses that is nested with on spiral squeezing axis all adopt the casting of D40 steel, processing.
CN2011203847647U 2011-10-12 2011-10-12 Ultralow-temperature squeezing equipment for cyperus esculentus oil Expired - Lifetime CN202242040U (en)

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Application Number Priority Date Filing Date Title
CN2011203847647U CN202242040U (en) 2011-10-12 2011-10-12 Ultralow-temperature squeezing equipment for cyperus esculentus oil

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Application Number Priority Date Filing Date Title
CN2011203847647U CN202242040U (en) 2011-10-12 2011-10-12 Ultralow-temperature squeezing equipment for cyperus esculentus oil

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504935A (en) * 2011-10-12 2012-06-20 王广新 Method for pressing Cyperus esculentus oil at ultralow temperature and pressing equipment thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504935A (en) * 2011-10-12 2012-06-20 王广新 Method for pressing Cyperus esculentus oil at ultralow temperature and pressing equipment thereof

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