CN111361194A - Vegetable oil squeezing device and using method thereof - Google Patents
Vegetable oil squeezing device and using method thereof Download PDFInfo
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- 239000008158 vegetable oil Substances 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000003921 oil Substances 0.000 claims abstract description 93
- 235000019198 oils Nutrition 0.000 claims abstract description 93
- 238000003825 pressing Methods 0.000 claims abstract description 90
- 238000001125 extrusion Methods 0.000 claims abstract description 34
- 238000005192 partition Methods 0.000 claims abstract description 18
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- 235000019483 Peanut oil Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
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- 235000019484 Rapeseed oil Nutrition 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
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- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
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- 238000010977 unit operation Methods 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/14—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/186—Axially elongated knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/121—Screw constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/127—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Fats And Perfumes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开了一种植物油压榨装置及其使用方法,所述压榨箱的内部通过隔板分成排屑腔和压榨腔,所述压榨腔内设置有压榨筒,压榨筒的一端设置有进料腔,且进料腔包括上料斗一和上料斗二,将待压榨的植物本体经进料斗一两侧的条形进料口倒入进料斗一,通过电机二驱动搅拌轴带动螺旋铰刀对进入进料斗一内部的植物本体进行螺旋破碎,并经破碎后的植物本体经进料斗一的出口进入进料斗二,通过电机三驱动转轴一进行转动,使转轴一上的齿轮一与齿轮二啮合传动,使转轴一与转轴二带动碾碎辊一和碾碎辊二对破碎后的植物进行初步挤压榨油,即实现了对植物本体的破碎,也完成了对植物本体的初步挤压榨油,缩短了植物后续榨油时长,提高了植物的出油率。
The invention discloses a vegetable oil pressing device and a method of using the same. The inside of the pressing box is divided into a chip discharge chamber and a pressing chamber by a partition plate, a pressing cylinder is arranged in the pressing chamber, and a feeding chamber is arranged at one end of the pressing cylinder. , and the feeding cavity includes an upper hopper and a second upper hopper. The plant body to be pressed is poured into the feeding hopper 1 through the bar-shaped feeding ports on both sides of the feeding hopper. The second motor drives the stirring shaft to drive the spiral reamer. The plant body entering the first hopper is screwed, and the crushed plant body enters the second feeding hopper through the outlet of the first hopper, and the rotating shaft 1 is driven by the motor 3 to rotate, so that the gear 1 on the rotating shaft 1 is rotated. It meshes with the second gear, so that the first and second rotating shafts drive the crushing roller 1 and the crushing roller 2 to initially squeeze the crushed plants for oil, which not only realizes the crushing of the plant body, but also completes the crushing of the plant body. Preliminary extrusion of oil shortens the time for subsequent oil extraction of plants and improves the oil yield of plants.
Description
技术领域technical field
本发明属于压榨技术领域;具体是一种植物油压榨装置及其使用方法。The invention belongs to the technical field of squeezing; in particular, it relates to a vegetable oil squeezing device and a using method thereof.
背景技术Background technique
植物油是由不饱和脂肪酸和甘油化合而成的化合物,广泛分布于自然界中,是从植物的果实、种子、胚芽中得到的油脂。如花生油、豆油、亚麻油、蓖麻油、菜子油等。植物油的主要成分是直链高级脂肪酸和甘油生成的酯,脂肪酸除软脂酸、硬脂酸和油酸外,还含有多种不饱和酸,植物油中的脂肪酸能使皮肤滋润有光泽。Vegetable oil is a compound composed of unsaturated fatty acids and glycerol. It is widely distributed in nature and is an oil obtained from plant fruits, seeds and germs. Such as peanut oil, soybean oil, linseed oil, castor oil, rapeseed oil, etc. The main components of vegetable oils are esters of straight-chain higher fatty acids and glycerol. In addition to palmitic acid, stearic acid and oleic acid, fatty acids also contain a variety of unsaturated acids. The fatty acids in vegetable oils can make the skin moist and shiny.
植物油的制取是通过压榨制得,压榨是通过机械压缩力将液相从液固两相混合物中分离出来的一种单元操作。压榨技术主要用于油脂工业以及果蔬的制汁。压榨取油为借助机械力的作用,将油脂从油料中挤压出来的取油方法。按压榨取油的深度以及压榨时榨料所受压力的大小,压榨油可分为一次压榨和浸出取油配合的预榨。压榨取油与其他取油方法相比具有工艺简单,配套设备少,对油料品种适应强,生产灵活,油品质量好、色泽浅、风味纯正等优点。但压榨后饼残油量高,动力消耗大,零件易损耗。这种方法可以用于从可可豆、椰子、花生、棕榈仁、大豆、菜籽等种籽或果仁中榨取油脂。另外,压榨的另一个重要用途就是用来制取果汁,如苹果、柑橘、番茄汁等。The production of vegetable oil is obtained by pressing, which is a unit operation in which the liquid phase is separated from the liquid-solid two-phase mixture by mechanical compressive force. The pressing technology is mainly used in the oil industry and the juice production of fruits and vegetables. Oil extraction is a method of extracting oil by extruding oil from the oil with the help of mechanical force. According to the depth of the extracted oil and the pressure of the material during pressing, the pressed oil can be divided into one pressing and pre-pressing combined with leaching and oil extraction. Compared with other oil extraction methods, oil extraction has the advantages of simple process, less supporting equipment, strong adaptability to oil varieties, flexible production, good oil quality, light color and pure flavor. However, the residual oil content of the cake after pressing is high, the power consumption is large, and the parts are easy to wear. This method can be used to extract oil from seeds or nuts such as cocoa beans, coconuts, peanuts, palm kernels, soybeans, rapeseeds, etc. In addition, another important use of pressing is to make juices, such as apple, citrus, tomato juice, etc.
如专利申请号(CN201811346104.2)公开了一种食用油制作用的自动压榨设备,包括底板,底板上通过固定安装架安装有碾压箱,碾压箱的后端为开口结构,碾压箱的前端上侧设置有进料框,碾压箱的上端设置有辅助槽,碾压箱的下端为开口结构,且碾压箱的下端左右两侧的内壁上对称设置有滑动槽,碾压箱的左右两侧对称设置有固定孔,完成榨油操作,但是现有的植物有压榨过程中仍存在以下不足:For example, Patent Application No. (CN201811346104.2) discloses an automatic pressing equipment for edible oil production, comprising a bottom plate, a rolling box is installed on the bottom plate through a fixed mounting frame, the rear end of the rolling box is an open structure, and the rolling box A feeding frame is arranged on the upper side of the front end of the rolling box, an auxiliary groove is arranged on the upper end of the rolling box, the lower end of the rolling box is an open structure, and sliding grooves are symmetrically arranged on the inner walls of the left and right sides of the lower end of the rolling box. There are fixed holes symmetrically arranged on the left and right sides of the plant to complete the oil pressing operation, but the existing plants still have the following deficiencies in the pressing process:
1、现有的植物油压榨装置在植物的压榨过程中没有对植物进行初步破碎,导致植物在压制过程中出油率低,压榨时间长;1. The existing vegetable oil pressing device does not initially crush the plant during the pressing process of the plant, resulting in a low oil yield and a long pressing time of the plant during the pressing process;
2、现有植物油压榨的破碎工序、热处理工序以及压榨工序都是分开进行的,各个工序之间被隔开,通常都是破碎工序处理好的原料通过人工将其运送到热处理工序中,之后热处理工序处理好的原料通过人工将其运送到压榨工序中,使得破碎工序处理好的原料不能及时运送到热处理工序内进行热处理,同时也不能将热处理工序处理好的原料及时的运送到压榨工序内进行压榨处理,造成植物油压榨速度过慢,导致整线产能不高,需要大量的人力进行运送,加大了植物油压榨的成本;2. The crushing process, heat treatment process and pressing process of the existing vegetable oil pressing are carried out separately, and each process is separated. Usually, the raw materials processed in the crushing process are manually transported to the heat treatment process, and then heat treated The raw materials processed in the process are manually transported to the pressing process, so that the raw materials processed in the crushing process cannot be transported to the heat treatment process in time for heat treatment, and at the same time, the raw materials processed in the heat treatment process cannot be transported to the pressing process in time. The pressing process causes the vegetable oil pressing speed to be too slow, resulting in low production capacity of the whole line, requiring a lot of manpower for transportation, and increasing the cost of vegetable oil pressing;
3、现有的植物有压榨装置压榨后对于植物废渣,需要停机人工手动排渣,不仅加大了操作人员的工作强度,同时降低了植物油的压榨效率。3. The existing plant has a pressing device for plant waste after pressing, and it is necessary to stop and manually discharge the residue, which not only increases the work intensity of the operator, but also reduces the pressing efficiency of vegetable oil.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种植物油压榨装置及其使用方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a vegetable oil pressing device and a method for using the same, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种植物油压榨装置,包括压榨箱,所述压榨箱为卧式长方体空腔结构,所述压榨箱的内部竖直设置有隔板,并通过隔板将压榨箱分隔成排屑腔和压榨腔;A vegetable oil pressing device, comprising a pressing box, the pressing box is a horizontal cuboid cavity structure, the interior of the pressing box is vertically arranged with a partition plate, and the pressing box is divided into a chip discharge cavity and a pressing cavity by the partition plate ;
所述压榨腔的内部水平设置有压榨筒,所述压榨筒为锥形结构,所述压榨筒大头一端与压榨箱的侧面相抵,压榨筒小头一端与隔板相抵,所述压榨箱的外侧面上通过电机安装座设置有电机一,所述电机一的输出端固定连接有挤压螺杆,所述挤压螺杆的另一端设置在压榨筒的内部,位于压榨筒内部的挤压螺杆的外表面上固定设置有挤压叶片,所述压榨筒的底面开设有若干个出油口,所述出油口上固定连接有导油管,所述导油管的另一端贯穿压榨箱底部设置,且在导油管的底端连接有滤筒,所述导油管的正下方设置有收油箱,所述压榨筒大头一端侧面顶部通过进料管道连接有进料腔,所述进料腔包括进料斗一和进料斗二叠加构成,所述进料斗一竖直设置在进料斗二的上方;The inside of the pressing chamber is horizontally provided with a pressing cylinder, and the pressing cylinder is of a conical structure. A
所述进料斗一为楔形结构,所述进料斗一的顶部水平设置有横板,所述横板的两侧开设有条形进料口,所述横板的表面中心位置固定设置有电机二,所述电机二的输出端连接有搅拌轴,所述搅拌轴贯穿横板设置在进料斗一的内部,所述搅拌轴上固定设置有螺旋铰刀,所述进料斗一的出料口连接进料斗二的进料口;The first feeding hopper is a wedge-shaped structure, the top of the
所述进料斗二的内部并排设置有转轴一和转轴二,且在转轴一和转轴二分别设置有碾碎辊一和碾碎辊二,所述碾碎辊一和碾碎辊二在进料斗二在进料斗内并排设置,所述转轴一与转轴二的一端分别贯穿进料斗二的侧壁设置在防护罩的内部,且位于防护罩的内部的转轴一和转轴二上分别设置有齿轮一和齿轮二,所述齿轮一与齿轮二在防护罩内啮合传动,所述转轴一的输出端固定连接有电机三,所述电机三固定设置在防护罩的侧壁上。The inside of the
作为本发明再进一步的方案:所述排屑腔的内部固定设置有气缸,所述气缸的活塞杆端部固定连接有圆台型堵块,所述圆台型堵块卡接在隔板的废渣出口孔上,所述圆台型堵块经废渣出口孔连接在压榨筒端面出口上,所述隔板的侧面上竖直设置有导料管道,所述导料管道的顶部位于废渣出口孔下方,导料管道的底端贯穿压榨箱设置,且在导料管道的下方固定设置有废屑收集桶。As a further solution of the present invention, a cylinder is fixedly arranged inside the chip removal chamber, a circular cone-shaped blocking block is fixedly connected to the end of the piston rod of the cylinder, and the circular cone-shaped blocking block is clamped to the waste residue outlet of the partition plate On the hole, the circular cone-shaped blocking block is connected to the end face outlet of the press cylinder through the waste residue outlet hole, and a material guide pipe is vertically arranged on the side of the baffle plate, and the top of the material guide pipe is located below the waste residue outlet hole, which guides the material. The bottom end of the material pipe is arranged through the pressing box, and a waste collecting bucket is fixedly arranged below the material guide pipe.
作为本发明再进一步的方案:所述压榨筒的圆弧侧面上固定设置有若干个环形铸热铝套,所述压榨箱的外部顶面上固定设置有蓄电池,所述蓄电池通过导线电性连接有导电板,所述导电板通过多根导线与压榨筒侧面上的环形铸热铝套电性连接。As a further solution of the present invention: a plurality of annular cast aluminum sleeves are fixedly arranged on the arc side surface of the pressing cylinder, and a battery is fixedly arranged on the outer top surface of the pressing box, and the battery is electrically connected by wires. There is a conductive plate, and the conductive plate is electrically connected with the annular cast aluminum sleeve on the side of the pressing cylinder through a plurality of wires.
作为本发明再进一步的方案:所述导油管的顶部通过螺纹连接在压榨筒的出油口上,所述导油管的另一端开设有外螺纹,所述滤筒为两端无盖的空腔圆柱结构,所述滤筒的空腔顶部开设有与导油管外螺纹相适配的内螺纹,所述滤筒通过螺纹连接在导油管上,所述滤筒空腔底面上设置有滤网。As a further solution of the present invention: the top of the oil guide pipe is connected to the oil outlet of the press cylinder through threads, the other end of the oil guide pipe is provided with an external thread, and the filter cylinder is a hollow cylinder with no covers at both ends. structure, the top of the cavity of the filter cartridge is provided with an inner thread that matches the outer thread of the oil guide pipe, the filter cartridge is connected to the oil guide pipe by thread, and a filter screen is arranged on the bottom surface of the filter cartridge cavity.
作为本发明再进一步的方案:所述导油管上设置有控制阀。As a further solution of the present invention, a control valve is arranged on the oil guide pipe.
作为本发明再进一步的方案:所述压榨箱的内部竖直设置有若干块支撑板,所述支撑板的板面在水平方向开设有供压榨筒架设的通孔,所述压榨筒固定架设在支撑板的通孔内。As a further solution of the present invention, several support plates are vertically arranged inside the press box, and the plate surface of the support plate is provided with through holes in the horizontal direction for the press cylinder to be erected, and the press cylinder is fixedly erected on the in the through hole of the support plate.
作为本发明再进一步的方案:所述挤压叶片在压榨筒内的旋转半径随压榨筒的斜度依次减小。As a further solution of the present invention, the rotation radius of the extrusion blade in the press cylinder decreases sequentially with the inclination of the press cylinder.
作为本发明再进一步的方案:所述进料斗一的出料口正下方位于进料斗二内碾碎辊一和碾碎辊二的中间位置。As a further solution of the present invention, the discharge port of the first feeding hopper is located in the middle position of the first grinding roller and the second grinding roller in the second feeding hopper.
作为本发明再进一步的方案:所述碾碎辊一和碾碎辊二完全一致。As a further solution of the present invention: the first and second grinding rollers are identical.
作为本发明再进一步的方案:将待压榨的植物本体经进料斗一两侧的条形进料口倒入进料斗一,通过电机二驱动搅拌轴带动螺旋铰刀对进入进料斗一内部的植物本体进行螺旋破碎,并经破碎后的植物本体经进料斗一的出口进入进料斗二,通过电机三驱动转轴一进行转动,使转轴一上的齿轮一与齿轮二啮合传动,从而使齿轮二带动转轴二进行转动,即通过转轴一与转轴二带动碾碎辊一和碾碎辊二对破碎后的植物进行初步挤压榨油,将初步破碎后的碎渣导入压榨筒,通过电机一驱动挤压螺杆带动挤压叶片对进入压榨筒内部的植物破碎体进行二次挤压出油,并通过蓄电池带动环形铸热铝套对压榨筒进行加热,提高植物破碎体的出油率,并通过挤压叶片的多次螺旋挤压,使挤出的植物油经导油管导入收油箱,并通过导油管端部的滤筒对植物油中的残渣进行过滤,同时,通过气缸驱动活塞杆拉动圆台型堵块,使圆台型堵块打开隔板上的废渣出口孔,使压榨筒内压榨后的废渣经导料管道导入废屑收集桶。As a further scheme of the present invention: the plant body to be pressed is poured into the
本发明的有益效果:Beneficial effects of the present invention:
1、将待压榨的植物本体经进料斗一两侧的条形进料口倒入进料斗一,通过电机二驱动搅拌轴带动螺旋铰刀对进入进料斗一内部的植物本体进行螺旋破碎,并经破碎后的植物本体经进料斗一的出口进入进料斗二,通过电机三驱动转轴一进行转动,使转轴一上的齿轮一与齿轮二啮合传动,从而使齿轮二带动转轴二进行转动,即通过转轴一与转轴二带动碾碎辊一和碾碎辊二对破碎后的植物进行初步挤压榨油,即实现了对植物本体的破碎,也完成了对植物本体的初步挤压榨油,缩短了植物后续榨油时长,同时提高了植物的出油率;1. Pour the plant body to be pressed into the
2、将待压榨的植物本体经进料斗一两侧的条形进料口导入进料腔,通过进料斗一内的螺旋铰刀和进料斗二内的碾碎辊一与碾碎辊二对植物本体进行破碎,将破碎后的碎渣导入压榨筒,通过电机一驱动挤压螺杆带动挤压叶片对进入压榨筒内部的植物破碎体进行二次挤压出油,并通过蓄电池带动环形铸热铝套对压榨筒进行加热,提高植物破碎体的出油率,并通过挤压叶片的多次螺旋挤压,使挤出的植物油经导油管导入收油箱,并通过导油管端部的滤筒对植物油中的残渣进行过滤,即将植物油的破碎工序、热处理工序以及压榨工序都整合到单套设备中,极大的提高了植物油压榨速度,增加了植物油整线产能,同时在植物油压榨过程中减少了人力,降低了植物油压榨的成本;2. Introduce the plant body to be pressed into the feeding cavity through the bar-shaped feeding openings on both sides of the feeding hopper, and then pass the screw reamer in the
3、当压榨筒内的植物油压榨完毕后,通过气缸驱动活塞杆拉动圆台型堵块,使圆台型堵块打开隔板上的废渣出口孔,通过电机一驱动挤压螺杆带动挤压叶片转动,使挤压叶片在挤出筒内实现不停机操作,将植物废渣经压榨筒内排出,并将压榨后的废渣经导料管道导入废屑收集桶,极大的提高了植物油的压榨效率,降低了操作人员的劳动强度。3. After the vegetable oil in the pressing cylinder is pressed, the cylinder is driven by the piston rod to pull the circular cone-shaped blocking block, so that the circular cone-shaped blocking block opens the waste residue outlet hole on the partition, and the extruding screw is driven by the motor to drive the extruding blade to rotate. The extruding blade can realize non-stop operation in the extruding barrel, discharge the plant waste through the pressing barrel, and introduce the pressed waste into the waste collection barrel through the material guide pipe, which greatly improves the pressing efficiency of vegetable oil and reduces the the labor intensity of the operator.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
图1为一种植物油压榨装置正面结构示意图。Figure 1 is a schematic diagram of the front structure of a vegetable oil pressing device.
图2为一种植物油压榨装置上料腔立体图。Figure 2 is a perspective view of a feeding cavity of a vegetable oil pressing device.
图3为一种植物油压榨装置挤压叶片的结构示意图。FIG. 3 is a schematic structural diagram of a pressing blade of a vegetable oil pressing device.
图4为一种植物油压榨装置压榨筒的结构示意图。FIG. 4 is a schematic structural diagram of a pressing cylinder of a vegetable oil pressing device.
图5为一种植物油压榨装置进料斗二的结构示意图。FIG. 5 is a schematic structural diagram of the second feed hopper of a vegetable oil pressing device.
图6为一种植物油压榨装置滤筒的结构示意图。FIG. 6 is a schematic structural diagram of a filter cartridge of a vegetable oil pressing device.
图中:压榨箱1、隔板101、渣料出口孔102、排屑腔2、气缸201、圆台型堵块202、导料管道203、废屑收集桶204、压榨腔3、压榨筒301、出油口3011、电机一302、挤压螺杆303、挤压叶片304、支撑板305、导油管306、滤筒307、滤网3071、控制阀308、收油箱309、蓄电池4、导电板401、环形铸热铝套402、进料腔5、进料斗一501、电机二5011、搅拌轴5012、螺旋铰刀5013、横板5014、条形进料口5015、进料斗二502、防护罩5021、电机三5022、转轴一5023、转轴二5024、齿轮一5025、齿轮二5026、碾碎辊一5027、碾碎辊二5028。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~6,本发明实施例中,一种植物油压榨装置,包括压榨箱1,所述压榨箱1为卧式长方体空腔结构,所述压榨箱1的内部竖直设置有隔板101,并通过隔板101将压榨箱1分隔成排屑腔2和压榨腔3。Referring to FIGS. 1 to 6 , in an embodiment of the present invention, a vegetable oil pressing device includes a
所述压榨腔3的内部水平设置有压榨筒301,所述压榨筒301为锥形结构,使植物本体在压榨腔3内受到的挤压力更大,所述压榨筒301大头一端与压榨箱1的侧面相抵,压榨筒301小头一端与隔板101相抵,所述压榨箱1的外侧面上通过电机安装座设置有电机一302,所述电机一302的输出端固定连接有挤压螺杆303,所述挤压螺杆303的另一端设置在压榨筒301的内部,位于压榨筒301内部的挤压螺杆303的外表面上固定设置有挤压叶片304,所述压榨筒301的底面开设有若干个出油口3011,所述出油口3011上固定连接有导油管306,所述导油管306的另一端贯穿压榨箱1底部设置,且在导油管306的底端连接有滤筒307,所述导油管306的正下方设置有收油箱309,将通过进料腔5初步破碎后的碎渣导入压榨筒301,通过电机一302驱动挤压螺杆303带动挤压叶片304对进入压榨筒301内部的植物破碎体进行挤压出油,并将植物油经导油管306导入收油箱309。The inside of the
所述压榨筒301大头一端侧面顶部通过进料管道连接有进料腔5,所述进料腔5包括进料斗一501和进料斗二502叠加构成,所述进料斗一501竖直设置在进料斗二502的上方,所述进料斗一501为楔形结构,所述进料斗一501的顶部水平设置有横板5014,所述横板5014的两侧开设有条形进料口5015,所述横板5014的表面中心位置固定设置有电机二5011,所述电机二5011的输出端连接有搅拌轴5012,所述搅拌轴5012贯穿横板5014设置在进料斗一501的内部,所述搅拌轴5012上固定设置有螺旋铰刀5013,所述进料斗一501的出料口连接进料斗二502的进料口,将待压榨的植物本体经进料斗一501两侧的条形进料口5015倒入进料斗一501,通过电机二5011驱动搅拌轴5012带动螺旋铰刀5013对进入进料斗一501内部的植物本体进行螺旋破碎,并经破碎后的植物本体经进料斗一501的出口进入进料斗二502。A
所述进料斗二502的内部并排设置有转轴一5023和转轴二5024,且在转轴一5023和转轴二5024分别设置有碾碎辊一5027和碾碎辊二5028,所述碾碎辊一5027和碾碎辊二5028在进料斗二502在进料斗内并排设置,所述转轴一5023与转轴二5024的一端分别贯穿进料斗二502的侧壁设置在防护罩5021的内部,且位于防护罩5021的内部的转轴一5023和转轴二5024上分别设置有齿轮一5025和齿轮二5026,所述齿轮一5025与齿轮二5026在防护罩5021内啮合传动,所述转轴一5023的输出端固定连接有电机三5022,所述电机三5022固定设置在防护罩5021的侧壁上,通过电机三5022驱动转轴一5023进行转动,使转轴一5023上的齿轮一5025与齿轮二5026啮合传动,从而使齿轮二5026带动转轴二5024进行转动,即通过转轴一5026与转轴二5027带动碾碎辊一5027和碾碎辊二5028对破碎后的植物进行初步挤压榨油。A
所述排屑腔2的内部固定设置有气缸201,所述气缸201的活塞杆端部固定连接有圆台型堵块202,所述圆台型堵块202卡接在隔板101的废渣出口孔102上,所述圆台型堵块202经废渣出口孔102连接在压榨筒301端面出口上,所述隔板101的侧面上竖直设置有导料管道203,所述导料管道203的顶部位于废渣出口孔102下方,导料管道203的底端贯穿压榨箱1设置,且在导料管道203的下方固定设置有废屑收集桶204,当压榨筒301内的植物油压榨完毕后,通过气缸201驱动活塞杆拉动圆台型堵块202,使圆台型堵块202打开隔板101上的废渣出口孔102,通过电机一302驱动挤压螺杆303带动挤压叶片304转动,使挤压叶片304在挤出筒301内实现不停机操作,将植物废渣经压榨筒301内排出,并将压榨后的废渣经导料管道203导入废屑收集桶204,极大的提高了植物油的压榨效率,降低了操作人员的劳动强度.A
所述压榨筒301的圆弧侧面上固定设置有若干个环形铸热铝套402,所述压榨箱1的外部顶面上固定设置有蓄电池4,所述蓄电池4通过导线电性连接有导电板401,所述导电板401通过多根导线与压榨筒301侧面上的环形铸热铝套402电性连接,通过蓄电池4带动环形铸热铝套402对压榨筒301进行加热,能够有效提高植物破碎体的出油率。A plurality of annular
所述导油管306的顶部通过螺纹连接在压榨筒301的出油口3011上,所述导油管306的另一端开设有外螺纹,所述滤筒307为两端无盖的空腔圆柱结构,所述滤筒307的空腔顶部开设有与导油管306外螺纹相适配的内螺纹,所述滤筒307通过螺纹连接在导油管306上,所述滤筒307空腔底面上设置有滤网3071,通过滤网3071能够实现对压榨后的植物油进行过滤,并将滤筒307通过螺纹连接在导油管306上,使滤筒307便于拆装清洗。The top of the
所述导油管306上设置有控制阀308,控制导油管306的通断。The
所述压榨箱1的内部竖直设置有若干块支撑板305,所述支撑板305的板面在水平方向开设有供压榨筒301架设的通孔,所述压榨筒301固定架设在支撑板305的通孔内,使挤压筒301在压榨箱1内的架设更加稳定。A number of
所述挤压叶片304在压榨筒301内的旋转半径随压榨筒301的斜度依次减小,提高挤压叶片304在压榨筒301内对植物本体的挤压力。The rotation radius of the
所述进料斗一501的出料口正下方位于进料斗二502内碾碎辊一5027和碾碎辊二5028的中间位置。The discharge port of the
所述碾碎辊一5027和碾碎辊二5028完全一致。The
工作原理:将待压榨的植物本体经进料斗一501两侧的条形进料口5015倒入进料斗一501,通过电机二5011驱动搅拌轴5012带动螺旋铰刀5013对进入进料斗一501内部的植物本体进行螺旋破碎,并经破碎后的植物本体经进料斗一501的出口进入进料斗二502,通过电机三5022驱动转轴一5023进行转动,使转轴一5023上的齿轮一5025与齿轮二5026啮合传动,从而使齿轮二5026带动转轴二5024进行转动,即通过转轴一5026与转轴二5027带动碾碎辊一5027和碾碎辊二5028对破碎后的植物进行初步挤压榨油,将初步破碎后的碎渣导入压榨筒301,通过电机一302驱动挤压螺杆303带动挤压叶片304对进入压榨筒301内部的植物破碎体进行二次挤压出油,并通过蓄电池4带动环形铸热铝套402对压榨筒301进行加热,提高植物破碎体的出油率,并通过挤压叶片304的多次螺旋挤压,使挤出的植物油经导油管306导入收油箱309,并通过导油管306端部的滤筒307对植物油中的残渣进行过滤,同时,通过气缸201驱动活塞杆拉动圆台型堵块202,使圆台型堵块202打开隔板101上的废渣出口孔102,使压榨筒301内压榨后的废渣经导料管道203导入废屑收集桶204。Working principle: The plant body to be pressed is poured into the
以上内容仅仅是对本发明结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention, and those skilled in the art can make various modifications or supplements to the specific embodiments described or replace them in similar ways, as long as they do not deviate from the structure of the invention or Anything beyond the scope defined by the claims shall belong to the protection scope of the present invention.
Claims (10)
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CN117944316A (en) * | 2024-03-21 | 2024-04-30 | 洪雅县和鑫农业科技发展有限公司 | Rattan pepper high efficiency device of extracting oil |
CN117944316B (en) * | 2024-03-21 | 2024-06-28 | 洪雅县和鑫农业科技发展有限公司 | Rattan pepper high efficiency device of extracting oil |
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