CN117818127A - Plant extraction device and method - Google Patents
Plant extraction device and method Download PDFInfo
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- CN117818127A CN117818127A CN202410250905.8A CN202410250905A CN117818127A CN 117818127 A CN117818127 A CN 117818127A CN 202410250905 A CN202410250905 A CN 202410250905A CN 117818127 A CN117818127 A CN 117818127A
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- 238000000605 extraction Methods 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 124
- 238000000227 grinding Methods 0.000 claims abstract description 42
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract 2
- 241000196324 Embryophyta Species 0.000 claims description 133
- 230000018044 dehydration Effects 0.000 claims description 90
- 238000006297 dehydration reaction Methods 0.000 claims description 90
- 238000005520 cutting process Methods 0.000 claims description 56
- 230000005540 biological transmission Effects 0.000 claims description 38
- 230000000903 blocking effect Effects 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 239000000419 plant extract Substances 0.000 claims description 9
- 239000011550 stock solution Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 208000005156 Dehydration Diseases 0.000 claims 14
- 238000003466 welding Methods 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 1
- 239000012466 permeate Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000284 extract Substances 0.000 description 3
- 239000004480 active ingredient Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/14—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C2018/147—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers of the plural stage type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域Technical Field
本发明属于植物提取技术领域,具体涉及一种植物提取装置以及方法。The invention belongs to the technical field of plant extraction, and in particular relates to a plant extraction device and method.
背景技术Background technique
在植物萃取领域常需要先对植物的原液进行提取,植物提取是以植物为原料,按照对提取的最终产品的用途的需要,经过物理化学提取分离过程,定向获取和浓集植物中的某一种或多种有效成分,而不改变其有效成分结构而形成的产品;In the field of plant extraction, it is often necessary to extract the original liquid of the plant first. Plant extraction is to use plants as raw materials, and according to the needs of the final product of the extraction, through the physical and chemical extraction and separation process, to obtain and concentrate one or more active ingredients in the plant in a targeted manner without changing the structure of the active ingredients to form a product;
虽然现有生活中提取装置在一定程度上满足了使用者的使用需求,但在使用过程中仍存在一定的缺陷,具体问题如下,目前在对植物原液提取过程中,通常采用刀片对植物根茎进行破碎的方式进行原液提取,由于植物根茎比较坚韧,其内部的汁液不易渗透出来,导致提取效果较差,无法将植物内的大部分原液充分提取出来,容易造成植物原液的浪费,同时植物原液提取效率较低,无法满足人们的使用需求;Although the existing extraction devices in daily life meet the needs of users to a certain extent, there are still certain defects in the use process. The specific problems are as follows: at present, in the process of extracting plant stock solution, a blade is usually used to break the plant rhizomes to extract the stock solution. Since the plant rhizomes are relatively tough, the juice inside them is not easy to penetrate, resulting in poor extraction effect, and most of the stock solution in the plant cannot be fully extracted, which easily causes waste of plant stock solution. At the same time, the extraction efficiency of plant stock solution is low and cannot meet people's use needs;
为解决上述问题,本申请中提出一种植物提取装置以及方法。In order to solve the above problems, a plant extraction device and method are proposed in the present application.
发明内容Summary of the invention
本发明提供一种植物提取装置以及方法,可以有效解决上述背景技术中提出的问题。The present invention provides a plant extraction device and method, which can effectively solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种植物提取装置,包括固定底座和设置在固定底座下方的收集罐;To achieve the above-mentioned object, the present invention provides the following technical solutions: a plant extraction device, comprising a fixed base and a collection tank arranged below the fixed base;
固定底座的上方安装有挤压提取组件,挤压提取组件包括用于对植物根茎进行挤压榨汁获取植物提取物的挤压支架、挤压研磨辊、调节移动座、挤压电机、支撑筛板、聚流斗、驱动齿轮、调节螺块和调节螺杆;An extrusion extraction component is installed above the fixed base, and the extrusion extraction component includes an extrusion bracket, an extrusion grinding roller, an adjustment movable seat, an extrusion motor, a support screen plate, a flow collecting bucket, a driving gear, an adjustment screw block and an adjustment screw for squeezing plant rhizomes to extract juice to obtain plant extracts;
固定底座的表面固定有支撑筛板,支撑筛板的表面两侧焊接有挤压支架,两组挤压支架之间设置有两组挤压研磨辊,两组挤压研磨辊的两端均转动连接有调节移动座,且调节移动座滑动连接在挤压支架的内部,其中一组调节移动座的表面螺钉安装有挤压电机,挤压研磨辊的正下方设置有聚流斗,且聚流斗焊接在支撑筛板的表面,支撑筛板的内部开设有筛孔,两组挤压研磨辊的一端均固定有驱动齿轮,两组调节移动座的表面两侧对称固定有调节螺块,两组调节螺块的内部均螺纹连接有调节螺杆,且调节螺杆转动连接在挤压支架的内部。A supporting screen plate is fixed to the surface of the fixed base, and extrusion brackets are welded on both sides of the surface of the supporting screen plate. Two groups of extrusion grinding rollers are arranged between the two groups of extrusion brackets. Both ends of the two groups of extrusion grinding rollers are rotatably connected with adjusting movable seats, and the adjusting movable seats are slidably connected to the inside of the extrusion brackets. An extrusion motor is installed with screws on the surface of one group of adjusting movable seats. A focusing bucket is arranged directly below the extrusion grinding roller, and the focusing bucket is welded to the surface of the supporting screen plate. Screen holes are opened inside the supporting screen plate. Driving gears are fixed at one end of the two groups of extrusion grinding rollers. Adjusting screw blocks are symmetrically fixed on both sides of the surfaces of the two groups of adjusting movable seats. The insides of the two groups of adjusting screw blocks are threadedly connected with adjusting screws, and the adjusting screws are rotatably connected to the inside of the extrusion bracket.
作为本发明一种植物提取装置优选的,挤压提取组件还包括贴靠齿轮、推移座、推移丝杆、固定架和手轮;As a preferred plant extraction device of the present invention, the extrusion extraction component also includes abutting gears, a push seat, a push screw, a fixing frame and a hand wheel;
两组驱动齿轮之间设置有推移座,推移座的内部转动连接有两组贴靠齿轮,两组贴靠齿轮啮合连接,且两组贴靠齿轮分别与两组驱动齿轮啮合连接,推移座的端处转动连接有推移丝杆,挤压支架的表面焊接有固定架,且推移丝杆螺纹连接在固定架的内部,推移丝杆的端处固定有手轮。A pushing seat is arranged between the two sets of driving gears, and the inside of the pushing seat is rotatably connected with two sets of abutting gears, and the two sets of abutting gears are meshed and connected, and the two sets of abutting gears are respectively meshed and connected with the two sets of driving gears, and a pushing screw is rotatably connected at the end of the pushing seat, a fixing frame is welded on the surface of the extrusion bracket, and the pushing screw is threadedly connected to the inside of the fixing frame, and a hand wheel is fixed at the end of the pushing screw.
作为本发明一种植物提取装置优选的,挤压电机的机身表面两侧对称固定有定位滑架,挤压支架的表面开设有与定位滑架相适配的定位滑槽。As a preferred plant extraction device of the present invention, positioning slides are symmetrically fixed on both sides of the body surface of the extrusion motor, and the surface of the extrusion bracket is provided with positioning grooves adapted to the positioning slides.
作为本发明一种植物提取装置优选的,调节螺杆的底端处固定有锥齿轮件,锥齿轮件的另一端处固定有转动轴,且转动轴转动连接在挤压支架的内部,转动轴的端处固定有花键,挤压支架的表面焊接有支撑座,且花键转动在支撑座的内部。As a preferred plant extraction device of the present invention, a bevel gear part is fixed at the bottom end of the adjusting screw, a rotating shaft is fixed at the other end of the bevel gear part, and the rotating shaft is rotatably connected to the inside of the extrusion bracket, a spline is fixed at the end of the rotating shaft, a support seat is welded on the surface of the extrusion bracket, and the spline rotates inside the support seat.
作为本发明一种植物提取装置优选的,花键和推移丝杆之间连接有传动链条件,传动链条件的两侧对称抵接有同步推拉板,同步推拉板的顶端处和推移丝杆转动连接,同步推拉板的底端处开设有与花键相适配的避让槽,挤压研磨辊的下方设置有排料板,且排料板焊接在挤压支架的内部。As a preferred plant extraction device of the present invention, a transmission chain condition is connected between the spline and the push screw, and synchronous push-pull plates are symmetrically abutted on both sides of the transmission chain condition. The top end of the synchronous push-pull plate is rotatably connected to the push screw, and an avoidance groove matched with the spline is provided at the bottom end of the synchronous push-pull plate. A discharge plate is arranged under the extrusion grinding roller, and the discharge plate is welded to the inside of the extrusion bracket.
作为本发明一种植物提取装置优选的,排料板的端处安装有破碎提取组件,破碎提取组件包括用于对植物根茎进行切断破碎获取植物提取物的破碎箱、破碎电机、切割旋架、破碎刀片、传动齿轮一、旋转轴、切断刀辊、阻挡滤板和导流板;As a preferred plant extraction device of the present invention, a crushing and extraction component is installed at the end of the discharge plate, and the crushing and extraction component includes a crushing box for cutting and crushing plant rhizomes to obtain plant extracts, a crushing motor, a cutting rotary frame, a crushing blade, a transmission gear, a rotating shaft, a cutting knife roller, a blocking filter plate and a guide plate;
排料板的端处固定有破碎箱,破碎箱的表面螺钉安装有破碎电机,破碎电机的输出端固定有切割旋架,切割旋架转动连接在破碎箱的内部,且切割旋架的表面固定有破碎刀片,破碎刀片的上方设置有两组旋转轴,且两组旋转轴的表面固定有切断刀辊,切割旋架远离破碎电机的端处固定有传动齿轮一,破碎刀片的下方设置有呈弧形结构的阻挡滤板,且阻挡滤板焊接在破碎箱的内部,阻挡滤板的下方对称设置有两组呈倾斜排列的导流板,且导流板焊接在破碎箱的内部。A crushing box is fixed at the end of the discharge plate, a crushing motor is screwed onto the surface of the crushing box, a cutting rotary frame is fixed to the output end of the crushing motor, the cutting rotary frame is rotatably connected to the inside of the crushing box, and a crushing blade is fixed to the surface of the cutting rotary frame, two groups of rotating shafts are arranged above the crushing blades, and cutting knife rollers are fixed to the surfaces of the two groups of rotating shafts, a transmission gear 1 is fixed to the end of the cutting rotary frame away from the crushing motor, a blocking filter plate with an arc-shaped structure is arranged below the crushing blades, and the blocking filter plate is welded to the inside of the crushing box, and two groups of guide plates arranged obliquely are symmetrically arranged below the blocking filter plate, and the guide plates are welded to the inside of the crushing box.
作为本发明一种植物提取装置优选的,破碎提取组件还包括聚料挡板、传动齿轮二和切断齿轮;As a preferred plant extraction device of the present invention, the crushing and extraction component also includes a gathering baffle, a second transmission gear and a cutting gear;
两组旋转轴的端处均固定有切断齿轮,且两组切断齿轮相互啮合,传动齿轮一的表面啮合连接有传动齿轮二,且传动齿轮二和其中一组切断齿轮啮合连接,破碎箱的顶部内壁焊接有聚料挡板。Cutting gears are fixed at the ends of the two sets of rotating shafts, and the two sets of cutting gears are meshed with each other. The surface of transmission gear one is meshed with transmission gear two, and transmission gear two is meshed with one set of cutting gears. A gathering baffle is welded on the top inner wall of the crushing box.
作为本发明一种植物提取装置优选的,破碎箱的底部安装有脱水提取组件,脱水提取组件包括用于对切断破碎后的植物残渣进行压缩脱水获取植物提取物的脱水箱、支撑架、脱水电机、螺旋脱水绞龙、脱水滤筒、脱水顶板、弹簧、顶推滑板和阻挡承托架;As a preferred plant extraction device of the present invention, a dehydration extraction component is installed at the bottom of the crushing box, and the dehydration extraction component includes a dehydration box, a support frame, a dehydration motor, a spiral dehydration auger, a dehydration filter cartridge, a dehydration top plate, a spring, a push slide plate and a blocking support frame for compressing and dehydrating the cut and crushed plant residues to obtain plant extracts;
破碎箱的底部焊接有脱水箱,且收集罐和固定底座均固定在脱水箱的表面,脱水箱的两端均焊接有支撑架,其中一组支撑架的表面螺钉安装有脱水电机,且另外一组支撑架的表面固定有阻挡承托架,脱水电机的输出端固定有螺旋脱水绞龙,且螺旋脱水绞龙的两端转动连接在支撑架和阻挡承托架之间,螺旋脱水绞龙的表面罩设有脱水滤筒,且脱水滤筒固定在两组支撑架之间,阻挡承托架的内部设置有脱水顶板,脱水顶板滑动连接在螺旋脱水绞龙的表面端处,且支撑架的内部开设有与脱水顶板相适配的顶推槽,螺旋脱水绞龙的表面端处滑动连接有顶推滑板,螺旋脱水绞龙的表面端处绕设有弹簧,且弹簧的两端固定在脱水顶板和顶推滑板之间。A dewatering box is welded to the bottom of the crushing box, and the collecting tank and the fixed base are fixed on the surface of the dewatering box, and support frames are welded at both ends of the dewatering box, a dewatering motor is installed by screws on the surface of one group of support frames, and a blocking support frame is fixed on the surface of another group of support frames, a spiral dewatering auger is fixed to the output end of the dewatering motor, and the two ends of the spiral dewatering auger are rotatably connected between the support frame and the blocking support frame, a dewatering filter cartridge is provided on the surface cover of the spiral dewatering auger, and the dewatering filter cartridge is fixed between the two groups of support frames, a dewatering top plate is provided inside the blocking support frame, the dewatering top plate is slidably connected to the surface end of the spiral dewatering auger, and a pushing groove matched with the dewatering top plate is provided inside the support frame, a pushing slide is slidably connected to the surface end of the spiral dewatering auger, a spring is wound around the surface end of the spiral dewatering auger, and the two ends of the spring are fixed between the dewatering top plate and the pushing slide.
作为本发明一种植物提取装置优选的,脱水提取组件还包括进料斗和收集箱;As a preferred plant extraction device of the present invention, the dehydration extraction component further includes a feed hopper and a collection box;
脱水箱的顶部一侧焊接有进料斗,且进料斗正对导流板的下方,脱水箱的底部通过管道连接有收集箱,且收集箱和收集罐通过连接管相连通。A feed hopper is welded on one side of the top of the dehydration box, and the feed hopper is directly opposite to the bottom of the guide plate. The bottom of the dehydration box is connected to a collection box through a pipeline, and the collection box and the collection tank are connected through a connecting pipe.
本发明还提供一种植物提取装置以及方法,包括以下步骤:The present invention also provides a plant extraction device and method, comprising the following steps:
S1、通过启动挤压电机驱动两组挤压研磨辊在挤压支架的内部进行转动,即可对植物根茎进行碾压,从而对植物根茎内部的汁液进行初步压榨提取;S1, by starting the extrusion motor to drive two sets of extrusion grinding rollers to rotate inside the extrusion bracket, the plant rhizomes can be crushed, so as to perform preliminary squeezing and extraction of the juice inside the plant rhizomes;
S2、通过启动破碎电机驱动切断刀辊和破碎刀片在破碎箱的内部进行转动,即可对压榨后的植物根茎进行切断和破碎处理,从而对植物根茎内部的纤维进行破坏,使得植物根茎内部的汁液充分渗透流出;S2, by starting the crushing motor to drive the cutting knife roller and the crushing blade to rotate inside the crushing box, the squeezed plant rhizomes can be cut and crushed, thereby destroying the fibers inside the plant rhizomes, so that the juice inside the plant rhizomes can fully penetrate and flow out;
S3、然后启动脱水电机驱动螺旋脱水绞龙在脱水滤筒的内部进行转动,即可对破碎后的植物残渣进行挤压脱水处理,实现液渣的彻底分离,能够将植物内的原液充分提取出来。S3, then start the dehydration motor to drive the spiral dehydration auger to rotate inside the dehydration filter cartridge, so as to squeeze and dehydrate the crushed plant residues, realize the complete separation of liquid and residue, and fully extract the original liquid in the plant.
与现有技术相比,本发明的有益效果:本发明结构科学合理,使用安全方便:Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
1、设置有挤压提取组件,通过挤压支架、挤压研磨辊、调节移动座、挤压电机、支撑筛板、聚流斗、驱动齿轮、调节螺块和调节螺杆的使用,能够对植物根茎进行压榨,实现对其内部汁液初步挤压提取,通过两组挤压研磨辊的运转,能够在对植物表面进行压榨的同时带动植物根茎自身产生相对移动,即可对植物根茎进行全面压榨,提高碾压效果,避免造成植物原液的浪费,不仅提升了植物原液的提取效率和效果,还利于后续收集提取后的残渣物,从而满足人们的使用需求;1. An extrusion extraction component is provided. Through the use of an extrusion bracket, an extrusion grinding roller, an adjustable movable seat, an extrusion motor, a supporting screen plate, a flow collecting bucket, a driving gear, an adjusting screw block and an adjusting screw, the plant rhizomes can be squeezed to achieve preliminary extrusion and extraction of the internal juice. Through the operation of two sets of extrusion grinding rollers, the plant surface can be squeezed while the plant rhizomes themselves can be driven to move relative to each other, so that the plant rhizomes can be fully squeezed, the crushing effect can be improved, and the waste of plant stock solution can be avoided. This not only improves the extraction efficiency and effect of the plant stock solution, but also facilitates the subsequent collection of the residue after extraction, thereby meeting people's use needs;
通过贴靠齿轮、推移座、推移丝杆、固定架和手轮的使用,能够调整两组挤压研磨辊之间的间距,便于将植物根茎放置在两组挤压研磨辊之间,随后反向转动手轮,即可将两组挤压研磨辊挤压在植物根茎表面,并根据挤压提取需求调整挤压研磨辊对植物根茎的挤压力度,防止出现植物根茎原液挤压不完全或挤压力度过大损坏装置的情况。By using the abutting gears, the pushing seat, the pushing screw, the fixing frame and the hand wheel, the spacing between the two sets of extrusion and grinding rollers can be adjusted, so that the plant rhizomes can be placed between the two sets of extrusion and grinding rollers. Then, by rotating the hand wheel in the opposite direction, the two sets of extrusion and grinding rollers can be squeezed onto the surface of the plant rhizomes, and the extrusion force of the extrusion and grinding rollers on the plant rhizomes can be adjusted according to the extrusion extraction requirements to prevent the plant rhizome concentrate from being incompletely squeezed or the extrusion force from being too great to damage the device.
2、设置有破碎提取组件,通过破碎箱、破碎电机、切割旋架、破碎刀片、传动齿轮一、旋转轴、切断刀辊、阻挡滤板和导流板的使用,能够对掉落的植物根茎进行切断,使其均匀的切割成等距的碎段,减小其体积,避免出现堵塞情况,即可对植物根茎的破碎进行预处理,减轻破碎刀片工作负担的同时,提升破碎刀片对植物根茎的破碎效率和破碎效果,提高对植物根茎的破碎效果,即可对植物根茎内部的纤维进行破坏,使得植物根茎内部的汁液充分渗透流出,从而提高对植物根茎汁液的提取量;2. A crushing and extraction component is provided. Through the use of a crushing box, a crushing motor, a cutting rotary frame, a crushing blade, a transmission gear, a rotating shaft, a cutting knife roller, a blocking filter plate and a guide plate, the fallen plant rhizomes can be cut off, so that they are evenly cut into equidistant fragments, their volume is reduced, and blockage is avoided. The crushing of the plant rhizomes can be pre-processed, and the workload of the crushing blade can be reduced. At the same time, the crushing efficiency and crushing effect of the crushing blade on the plant rhizomes are improved, and the crushing effect on the plant rhizomes is improved, and the fibers inside the plant rhizomes can be destroyed, so that the juice inside the plant rhizomes can fully penetrate and flow out, thereby increasing the extraction amount of the plant rhizomes juice;
通过聚料挡板、传动齿轮二和切断齿轮的使用,能够通过破碎电机的驱动,破碎刀片能够高速运转破碎,相对切断刀辊来言,能够定速对掉落的植物根茎进行切断,实现同时对植物根茎进行切断和破碎处理,节约电力消耗,降低了生产的成本。Through the use of the gathering baffle, the second transmission gear and the cutting gear, the crushing blade can be driven by the crushing motor to run at a high speed for crushing. Compared with the cutting knife roller, the fallen plant roots can be cut at a constant speed, thereby realizing the cutting and crushing of the plant roots at the same time, saving electricity consumption and reducing production costs.
3、设置有脱水提取组件,通过脱水箱、支撑架、脱水电机、螺旋脱水绞龙、脱水滤筒、脱水顶板、弹簧、顶推滑板和阻挡承托架的使用,能够对植物残渣内部的汁液水分进行挤压脱水处理,通过脱水滤筒的滤孔,能够对植物残渣进行固液分离,植物残渣会通过脱水箱端处开设的排渣口排出,无需人工手动对脱水滤筒内的植物残渣进行清理,省时省力,进一步提高对植物的出液的榨取效果,能够将植物内的原液充分提取出来,避免造成植物原液的浪费;3. A dehydration extraction component is provided. Through the use of a dehydration box, a support frame, a dehydration motor, a spiral dehydration auger, a dehydration filter cartridge, a dehydration top plate, a spring, a push slide plate and a blocking support frame, the juice and water inside the plant residue can be squeezed and dehydrated. Through the filter holes of the dehydration filter cartridge, the plant residue can be separated into solid and liquid. The plant residue will be discharged through the slag discharge port opened at the end of the dehydration box. There is no need to manually clean the plant residue in the dehydration filter cartridge, which saves time and effort, further improves the effect of squeezing the plant liquid, and can fully extract the original liquid in the plant to avoid wasting the original liquid;
通过进料斗和收集箱的使用,能够将破碎后的植物根茎残渣及其汁液引导至脱水滤筒的内部,并且提取后的植物原液统一收集在收集箱的内部。By using the feed hopper and the collection box, the crushed plant root residues and the juice thereof can be guided to the interior of the dehydration filter cartridge, and the extracted plant stock solution is uniformly collected in the interior of the collection box.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明的整体结构示意图一;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;FIG2 is a second schematic diagram of the overall structure of the present invention;
图3为本发明中挤压提取组件的结构示意图一;FIG3 is a structural schematic diagram 1 of the extrusion extraction component of the present invention;
图4为本发明中挤压提取组件的结构示意图二;FIG4 is a second structural schematic diagram of the extrusion extraction assembly of the present invention;
图5为本发明中挤压提取组件的局部剖视图;FIG5 is a partial cross-sectional view of the extrusion extraction assembly of the present invention;
图6为本发明中图5的A处放大图;FIG6 is an enlarged view of point A in FIG5 of the present invention;
图7为本发明中图5的B处放大图;FIG7 is an enlarged view of point B in FIG5 of the present invention;
图8为本发明中破碎提取组件和脱水提取组件的剖视图;FIG8 is a cross-sectional view of a crushing and extracting assembly and a dehydration and extracting assembly in the present invention;
图9为本发明中破碎提取组件的剖视图;FIG9 is a cross-sectional view of the crushing and extraction assembly of the present invention;
图10为本发明中破碎箱和传动齿轮一的结构示意图;FIG10 is a schematic diagram of the structure of a crushing box and a transmission gear 1 in the present invention;
图11为本发明中脱水提取组件的剖视图。FIG. 11 is a cross-sectional view of the dehydration extraction component of the present invention.
图中:1、固定底座;2、收集罐;3、挤压提取组件;31、挤压支架;32、挤压研磨辊;321、排料板;33、调节移动座;34、挤压电机;341、定位滑架;342、定位滑槽;35、支撑筛板;36、聚流斗;37、驱动齿轮;371、贴靠齿轮;372、推移座;373、推移丝杆;374、固定架;375、手轮;38、调节螺块;39、调节螺杆;391、锥齿轮件;392、转动轴;393、花键;394、支撑座;395、传动链条件;396、同步推拉板;4、破碎提取组件;41、破碎箱;411、聚料挡板;42、破碎电机;43、切割旋架;44、破碎刀片;45、传动齿轮一;451、传动齿轮二;452、切断齿轮;46、旋转轴;47、切断刀辊;48、阻挡滤板;49、导流板;5、脱水提取组件;51、脱水箱;511、进料斗;512、收集箱;52、支撑架;53、脱水电机;54、螺旋脱水绞龙;55、脱水滤筒;56、脱水顶板;57、弹簧;58、顶推滑板;59、阻挡承托架。In the figure: 1, fixed base; 2, collecting tank; 3, extrusion extraction component; 31, extrusion bracket; 32, extrusion grinding roller; 321, discharge plate; 33, adjustment moving seat; 34, extrusion motor; 341, positioning slide; 342, positioning slide; 35, support screen plate; 36, focusing bucket; 37, driving gear; 371, abutting gear; 372, push seat; 373, push screw; 374, fixed frame; 375, hand wheel; 38, adjustment screw block; 39, adjustment screw; 391, bevel gear member; 392, rotating shaft; 393, spline; 394, support seat; 395, transmission chain conditions; 396 , synchronous push-pull plate; 4, crushing and extraction component; 41, crushing box; 411, gathering baffle; 42, crushing motor; 43, cutting rotary frame; 44, crushing blade; 45, transmission gear 1; 451, transmission gear 2; 452, cutting gear; 46, rotating shaft; 47, cutting knife roller; 48, blocking filter plate; 49, guide plate; 5, dehydration and extraction component; 51, dehydration box; 511, feed hopper; 512, collection box; 52, support frame; 53, dehydration motor; 54, spiral dehydration auger; 55, dehydration filter cartridge; 56, dehydration top plate; 57, spring; 58, push slide plate; 59, blocking support frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:如图1-图11所示,本发明提供技术方案,一种植物提取装置,包括固定底座1和设置在固定底座1下方的收集罐2;Embodiment: As shown in FIG. 1 to FIG. 11 , the present invention provides a technical solution, a plant extraction device, comprising a fixed base 1 and a collection tank 2 disposed below the fixed base 1;
固定底座1的上方安装有挤压提取组件3,挤压提取组件3包括用于对植物根茎进行挤压榨汁获取植物提取物的挤压支架31、挤压研磨辊32、排料板321、调节移动座33、挤压电机34、定位滑架341、定位滑槽342、支撑筛板35、聚流斗36、驱动齿轮37、贴靠齿轮371、推移座372、推移丝杆373、固定架374、手轮375、调节螺块38、调节螺杆39、锥齿轮件391、转动轴392、花键393、支撑座394、传动链条件395和同步推拉板396;An extrusion extraction component 3 is installed above the fixed base 1, and the extrusion extraction component 3 includes an extrusion bracket 31 for squeezing plant rhizomes to extract juice and obtain plant extracts, an extrusion grinding roller 32, a discharge plate 321, an adjustment movable seat 33, an extrusion motor 34, a positioning slide 341, a positioning slide 342, a support screen plate 35, a flow collecting bucket 36, a driving gear 37, abutting gear 371, a push seat 372, a push screw 373, a fixed frame 374, a hand wheel 375, an adjustment screw block 38, an adjustment screw 39, a bevel gear part 391, a rotating shaft 392, a spline 393, a support seat 394, a transmission chain condition 395 and a synchronous push-pull plate 396;
固定底座1的表面固定有支撑筛板35,支撑筛板35的表面两侧焊接有挤压支架31,两组挤压支架31之间设置有两组由上至下依次排列的挤压研磨辊32,两组挤压研磨辊32的两端均转动连接有调节移动座33,挤压支架31的内部开设有与调节移动座33相适配的移动槽,且调节移动座33通过此移动槽滑动连接在挤压支架31的内部,其中一组调节移动座33的表面螺钉安装有挤压电机34,挤压电机34的机身表面两侧对称固定有定位滑架341,挤压支架31的表面开设有与定位滑架341相适配的定位滑槽342,挤压研磨辊32的正下方设置有聚流斗36,且聚流斗36焊接在支撑筛板35的表面,支撑筛板35的内部开设有筛孔,且支撑筛板35的下表面也通过聚流斗36和收集罐2相连接,两组挤压研磨辊32远离挤压电机34的一端均固定有驱动齿轮37,两组驱动齿轮37之间设置有推移座372,推移座372的内部转动连接有两组贴靠齿轮371,两组贴靠齿轮371啮合连接,且两组贴靠齿轮371分别与两组驱动齿轮37啮合连接,推移座372的端处转动连接有推移丝杆373,挤压支架31的表面焊接有固定架374,且推移丝杆373螺纹连接在固定架374的内部,推移丝杆373的端处固定有手轮375,两组调节移动座33的表面两侧对称固定有调节螺块38,两组调节螺块38的内部均螺纹连接有调节螺杆39,且调节螺杆39转动连接在挤压支架31的内部,调节螺杆39的底端处固定有锥齿轮件391,锥齿轮件391的另一端处固定有转动轴392,且转动轴392转动连接在挤压支架31的内部,转动轴392的端处固定有花键393,挤压支架31的表面焊接有支撑座394,且花键393转动在支撑座394的内部,花键393和推移丝杆373之间连接有传动链条件395,传动链条件395的两侧对称抵接有同步推拉板396,同步推拉板396的顶端处和推移丝杆373转动连接,同步推拉板396的底端处开设有与花键393相适配的避让槽,可在其表面进行滑动,挤压研磨辊32的下方设置有排料板321,且排料板321焊接在挤压支架31的内部,锥齿轮件391由两组传动比为2:1的锥形轮组成,因此转动轴392和调节螺杆39之间的传动比也为2:1。A support screen plate 35 is fixed on the surface of the fixed base 1, and extrusion brackets 31 are welded on both sides of the surface of the support screen plate 35. Two groups of extrusion grinding rollers 32 are arranged in sequence from top to bottom between the two groups of extrusion brackets 31. Both ends of the two groups of extrusion grinding rollers 32 are rotatably connected with adjustment movable seats 33. A movable groove adapted to the adjustment movable seat 33 is opened inside the extrusion bracket 31, and the adjustment movable seat 33 is slidably connected to the inside of the extrusion bracket 31 through the movable groove. An extrusion motor 34 is installed with screws on the surface of one group of the adjustment movable seats 33. Positioning slides 341 are symmetrically fixed on both sides of the body surface of the extrusion motor 34. The surface of the extrusion bracket 31 is opened with a movable groove adapted to the positioning slide 341. The positioning chute 342 of the extrusion grinding roller 32 is provided with a focusing bucket 36 directly below the extrusion grinding roller 32, and the focusing bucket 36 is welded to the surface of the supporting screen plate 35, and the supporting screen plate 35 is provided with sieve holes inside, and the lower surface of the supporting screen plate 35 is also connected to the collecting tank 2 through the focusing bucket 36, and the ends of the two groups of extrusion grinding rollers 32 away from the extrusion motor 34 are fixed with driving gears 37, and a push seat 372 is provided between the two groups of driving gears 37, and the internal rotation of the push seat 372 is connected with two groups of abutting gears 371, and the two groups of abutting gears 371 are meshed and connected, and the two groups of abutting gears 371 are respectively meshed and connected with the two groups of driving gears 37, and the end of the push seat 372 is rotatably connected with a push screw 373, and the extrusion A fixing frame 374 is welded on the surface of the bracket 31, and a push screw 373 is threadedly connected to the inside of the fixing frame 374, and a hand wheel 375 is fixed at the end of the push screw 373. Adjustment screw blocks 38 are symmetrically fixed on both sides of the surface of the two groups of adjustment movable seats 33. The insides of the two groups of adjustment screw blocks 38 are both threadedly connected with adjustment screws 39, and the adjustment screws 39 are rotatably connected to the inside of the extrusion bracket 31. A bevel gear part 391 is fixed at the bottom end of the adjustment screw 39, and a rotating shaft 392 is fixed at the other end of the bevel gear part 391, and the rotating shaft 392 is rotatably connected to the inside of the extrusion bracket 31. A spline 393 is fixed at the end of the rotating shaft 392, and a support seat is welded on the surface of the extrusion bracket 31. 394, and the spline 393 rotates inside the support seat 394, a transmission chain condition 395 is connected between the spline 393 and the push screw 373, and the two sides of the transmission chain condition 395 are symmetrically abutted with synchronous push-pull plates 396, the top of the synchronous push-pull plate 396 is rotatably connected to the push screw 373, and the bottom end of the synchronous push-pull plate 396 is provided with an avoidance groove matched with the spline 393, which can slide on its surface, a discharge plate 321 is arranged under the extrusion grinding roller 32, and the discharge plate 321 is welded to the inside of the extrusion bracket 31, and the bevel gear part 391 is composed of two sets of conical wheels with a transmission ratio of 2:1, so the transmission ratio between the rotating shaft 392 and the adjusting screw 39 is also 2:1.
排料板321的端处安装有破碎提取组件4,破碎提取组件4包括用于对植物根茎进行切断破碎获取植物提取物的破碎箱41、聚料挡板411、破碎电机42、切割旋架43、破碎刀片44、传动齿轮一45、传动齿轮二451、切断齿轮452、旋转轴46、切断刀辊47、阻挡滤板48和导流板49;A crushing and extracting assembly 4 is installed at the end of the discharge plate 321, and the crushing and extracting assembly 4 includes a crushing box 41 for cutting and crushing plant rhizomes to obtain plant extracts, a gathering baffle 411, a crushing motor 42, a cutting rotary frame 43, a crushing blade 44, a transmission gear 1 45, a transmission gear 2 451, a cutting gear 452, a rotating shaft 46, a cutting knife roller 47, a blocking filter plate 48 and a guide plate 49;
排料板321的端处固定有破碎箱41,破碎箱41的表面螺钉安装有破碎电机42,破碎电机42的输出端固定有切割旋架43,切割旋架43转动连接在破碎箱41的内部,且切割旋架43的表面固定有多组呈环形阵列的破碎刀片44,破碎刀片44的上方设置有两组旋转轴46,且两组旋转轴46的表面均交错排列固定有切断刀辊47,两组旋转轴46的端处均固定有切断齿轮452,且两组切断齿轮452相互啮合,切割旋架43远离破碎电机42的端处固定有传动齿轮一45,传动齿轮一45的表面啮合连接有传动齿轮二451,且传动齿轮二451和其中一组切断齿轮452啮合连接,破碎刀片44的下方设置有呈弧形结构的阻挡滤板48,且阻挡滤板48焊接在破碎箱41的内部,阻挡滤板48的下方对称设置有两组呈倾斜排列的导流板49,且导流板49焊接在破碎箱41的内部,破碎箱41的顶部内壁焊接有聚料挡板411。A crushing box 41 is fixed at the end of the discharge plate 321, a crushing motor 42 is screwed on the surface of the crushing box 41, a cutting rotary frame 43 is fixed at the output end of the crushing motor 42, the cutting rotary frame 43 is rotatably connected to the inside of the crushing box 41, and a plurality of groups of crushing blades 44 in a circular array are fixed on the surface of the cutting rotary frame 43, two groups of rotating shafts 46 are arranged above the crushing blades 44, and cutting knife rollers 47 are fixed on the surfaces of the two groups of rotating shafts 46 in an alternating manner, and cutting gears 452 are fixed at the ends of the two groups of rotating shafts 46, and the two groups of cutting gears 452 are meshed with each other. A transmission gear 1 45 is fixed to the end of the cutting rotary frame 43 away from the crushing motor 42, and a transmission gear 2 451 is meshedly connected to the surface of the transmission gear 1 45, and the transmission gear 2 451 is meshedly connected to one group of cutting gears 452. A blocking filter plate 48 with an arc-shaped structure is arranged below the crushing blade 44, and the blocking filter plate 48 is welded to the inside of the crushing box 41. Two groups of guide plates 49 arranged in an inclined manner are symmetrically arranged below the blocking filter plate 48, and the guide plates 49 are welded to the inside of the crushing box 41. A material gathering baffle 411 is welded to the top inner wall of the crushing box 41.
破碎箱41的底部安装有脱水提取组件5,脱水提取组件5包括用于对切断破碎后的植物残渣进行压缩脱水获取植物提取物的脱水箱51、进料斗511、收集箱512、支撑架52、脱水电机53、螺旋脱水绞龙54、脱水滤筒55、脱水顶板56、弹簧57、顶推滑板58和阻挡承托架59;A dehydration and extraction assembly 5 is installed at the bottom of the crushing box 41. The dehydration and extraction assembly 5 includes a dehydration box 51, a feed hopper 511, a collection box 512, a support frame 52, a dehydration motor 53, a spiral dehydration auger 54, a dehydration filter cartridge 55, a dehydration top plate 56, a spring 57, a push slide plate 58 and a blocking support frame 59 for compressing and dehydrating the cut and crushed plant residues to obtain plant extracts;
破碎箱41的底部焊接有脱水箱51,且收集罐2和固定底座1均固定在脱水箱51的表面,脱水箱51的两端均焊接有支撑架52,其中一组支撑架52的表面螺钉安装有脱水电机53,且另外一组支撑架52的表面固定有阻挡承托架59,脱水电机53的输出端固定有螺旋脱水绞龙54,且螺旋脱水绞龙54的两端转动连接在支撑架52和阻挡承托架59之间,螺旋脱水绞龙54的表面罩设有脱水滤筒55,且脱水滤筒55固定在两组支撑架52之间,阻挡承托架59的内部设置有脱水顶板56,脱水顶板56滑动连接在螺旋脱水绞龙54的表面端处,且支撑架52的内部开设有与脱水顶板56相适配的顶推槽,螺旋脱水绞龙54的表面端处滑动连接有顶推滑板58,螺旋脱水绞龙54的表面端处绕设有弹簧57,且弹簧57的两端固定在脱水顶板56和顶推滑板58之间,脱水箱51的顶部一侧焊接有进料斗511,且进料斗511正对导流板49的下方,脱水箱51的底部通过管道连接有收集箱512,且收集箱512和收集罐2通过连接管相连通。A dehydration box 51 is welded to the bottom of the crushing box 41, and the collecting tank 2 and the fixed base 1 are fixed on the surface of the dehydration box 51, and support frames 52 are welded at both ends of the dehydration box 51, a dehydration motor 53 is screwed to the surface of one group of support frames 52, and a blocking support frame 59 is fixed to the surface of another group of support frames 52, a spiral dehydration auger 54 is fixed to the output end of the dehydration motor 53, and the two ends of the spiral dehydration auger 54 are rotatably connected between the support frame 52 and the blocking support frame 59, a dehydration filter cartridge 55 is provided on the surface cover of the spiral dehydration auger 54, and the dehydration filter cartridge 55 is fixed between the two groups of support frames 52, and the interior of the blocking support frame 59 is provided with a A dehydration top plate 56 is provided, which is slidably connected to the surface end of the spiral dehydration auger 54, and a push groove matched with the dehydration top plate 56 is opened inside the support frame 52. A push slide plate 58 is slidably connected to the surface end of the spiral dehydration auger 54, and a spring 57 is wound around the surface end of the spiral dehydration auger 54, and both ends of the spring 57 are fixed between the dehydration top plate 56 and the push slide plate 58. A feed hopper 511 is welded to one side of the top of the dehydration box 51, and the feed hopper 511 is directly opposite to the bottom of the guide plate 49. The bottom of the dehydration box 51 is connected to the collecting box 512 through a pipeline, and the collecting box 512 and the collecting tank 2 are connected through a connecting pipe.
本发明还提供一种植物提取装置以及方法,包括以下步骤:The present invention also provides a plant extraction device and method, comprising the following steps:
S1、通过启动挤压电机34驱动两组挤压研磨辊32在挤压支架31的内部进行转动,即可对植物根茎进行碾压,从而对植物根茎内部的汁液进行初步压榨提取;S1, by starting the extrusion motor 34 to drive the two sets of extrusion grinding rollers 32 to rotate inside the extrusion bracket 31, the plant rhizomes can be crushed, so as to perform preliminary squeezing and extraction of the juice inside the plant rhizomes;
S2、通过启动破碎电机42驱动切断刀辊47和破碎刀片44在破碎箱41的内部进行转动,即可对压榨后的植物根茎进行切断和破碎处理,从而对植物根茎内部的纤维进行破坏,使得植物根茎内部的汁液充分渗透流出;S2, by starting the crushing motor 42 to drive the cutting knife roller 47 and the crushing blade 44 to rotate inside the crushing box 41, the squeezed plant rhizomes can be cut and crushed, thereby destroying the fibers inside the plant rhizomes, so that the juice inside the plant rhizomes can fully penetrate and flow out;
S3、然后启动脱水电机53驱动螺旋脱水绞龙54在脱水滤筒55的内部进行转动,即可对破碎后的植物残渣进行挤压脱水处理,实现液渣的彻底分离,能够将植物内的原液充分提取出来。S3, then start the dehydration motor 53 to drive the spiral dehydration auger 54 to rotate inside the dehydration filter cylinder 55, so as to squeeze and dehydrate the crushed plant residues, realize the complete separation of liquid and residue, and fully extract the original liquid in the plant.
当需要对植物原液进行提取时,首先将旋拧手轮375,由手轮375带动推移丝杆373在固定架374的内部进行旋转,并使得推移丝杆373沿着螺旋轨迹在固定架374的内部进行移动,进而推动推移座372带动贴靠齿轮371朝向驱动齿轮37的一侧进行移动,在此期间,通过推移丝杆373的转动,能够带动传动链条件395进行运转,然后在同步推拉板396的配合下,能够使得传动链条件395的另一端处在花键393的表面进行滑动,并随着自身的运转带动花键393在支撑座394的内部进行旋转,进而带动转动轴392在挤压支架31的内部同步旋转,随着转动轴392的旋转,能够带动锥齿轮件391进行运转,进而带动两组调节螺杆39在挤压支架31的内部同速同向进行转动,通过调节螺杆39的转动,能够带动调节螺块38沿着螺旋轨迹进行移动,进而带动调节移动座33在挤压支架31内部开设的调节槽内进行滑动,即可带动挤压研磨辊32和驱动齿轮37同步移动,在此期间,两组贴靠齿轮371分别啮合在两组驱动齿轮37的表面,即可调整两组挤压研磨辊32之间的间距,便于将植物根茎放置在两组挤压研磨辊32之间,随后反向转动手轮375,即可将两组挤压研磨辊32挤压在植物根茎表面,并根据挤压提取需求调整挤压研磨辊32对植物根茎的挤压力度,防止出现植物根茎原液挤压不完全或挤压力度过大损坏装置的情况。When it is necessary to extract the plant liquid, first turn the hand wheel 375, and the hand wheel 375 drives the push screw 373 to rotate inside the fixed frame 374, and makes the push screw 373 move inside the fixed frame 374 along the spiral trajectory, and then push the push seat 372 to drive the abutting gear 371 to move toward one side of the driving gear 37. During this period, the rotation of the push screw 373 can drive the transmission chain condition 395 to operate, and then with the cooperation of the synchronous push-pull plate 396, the other end of the transmission chain condition 395 can slide on the surface of the spline 393, and with its own operation, it drives the spline 393 to rotate inside the support seat 394, and then drives the rotating shaft 392 to rotate synchronously inside the extrusion bracket 31. With the rotation of the rotating shaft 392, the bevel gear part 391 can be driven to operate. , thereby driving the two sets of adjusting screws 39 to rotate at the same speed and in the same direction inside the extrusion bracket 31. Through the rotation of the adjusting screw 39, the adjusting screw block 38 can be driven to move along the spiral trajectory, thereby driving the adjusting movable seat 33 to slide in the adjusting groove opened inside the extrusion bracket 31, and the extrusion grinding roller 32 and the driving gear 37 can be driven to move synchronously. During this period, the two sets of abutting gears 371 are respectively engaged with the surfaces of the two sets of driving gears 37, so that the spacing between the two sets of extrusion grinding rollers 32 can be adjusted, so that the plant rhizomes can be placed between the two sets of extrusion grinding rollers 32. Then, the hand wheel 375 is rotated in the opposite direction to squeeze the two sets of extrusion grinding rollers 32 on the surface of the plant rhizomes, and the extrusion force of the extrusion grinding rollers 32 on the plant rhizomes can be adjusted according to the extrusion extraction requirements to prevent the plant rhizome concentrate from being incompletely extruded or the extrusion force is too large to damage the device.
接着运行本装置电力设备,随着挤压电机34的启动,由挤压电机34带动其中一组挤压研磨辊32在挤压支架31的内部进行转动,进而带动其端处连接的驱动齿轮37同步转动,再由驱动齿轮37和贴靠齿轮371啮合传动,能够带动另外一组驱动齿轮37和挤压研磨辊32在挤压支架31的内部同速反向旋转,即可对植物根茎进行压榨,实现对其内部汁液初步挤压提取,通过两组挤压研磨辊32对植物根茎的挤压固定,通过两组挤压研磨辊32的运转,能够在对植物表面进行压榨的同时带动植物根茎自身产生相对移动,即可对植物根茎进行全面压榨,提高碾压效果,挤压出的植物原液会通过挤压研磨辊32表面开设的引流槽掉落至聚流斗36的内部,然后经过支撑筛板35的过滤,有效的引导进收集罐2的内部进行收集,压榨完毕的植物根茎在重力作用下落入排料板321中,并通过排料板321的引导滑落至破碎箱41中。Then, the power equipment of the device is operated. With the start of the extrusion motor 34, one set of the extrusion grinding rollers 32 is driven by the extrusion motor 34 to rotate inside the extrusion bracket 31, thereby driving the driving gear 37 connected at its end to rotate synchronously. Then, the driving gear 37 and the abutting gear 371 are meshed and driven to drive another set of driving gears 37 and the extrusion grinding rollers 32 to rotate at the same speed and in the opposite direction inside the extrusion bracket 31, so that the plant rhizomes can be squeezed to achieve the preliminary squeezing and extraction of the juice inside the plant rhizomes. The two sets of extrusion grinding rollers 32 squeeze the plant rhizomes. Fixed, through the operation of two sets of extrusion and grinding rollers 32, the plant surface can be squeezed while the plant rhizomes themselves can be driven to move relative to each other, so that the plant rhizomes can be fully squeezed and the crushing effect is improved. The squeezed plant concentrate will fall into the interior of the flow collecting hopper 36 through the drainage grooves opened on the surfaces of the extrusion and grinding rollers 32, and then be filtered through the supporting screen plate 35 and effectively guided into the interior of the collecting tank 2 for collection. The squeezed plant rhizomes fall into the discharge plate 321 under the action of gravity, and slide into the crushing box 41 under the guidance of the discharge plate 321.
掉落至破碎箱41内部的植物根茎,在聚料挡板411的作用下,会对其进行聚拢引导,使其刚好掉落至两组切断刀辊47之间,通过破碎电机42的启动,能够带动切割旋架43在破碎箱41的内部进行旋转,进而带动其表面的破碎刀片44在破碎箱41的内部同步旋转,并且带动其端处的传动齿轮一45在破碎箱41的外侧进行旋转,通过传动齿轮一45的旋转,能够带动传动齿轮二451在破碎箱41的表面进行旋转,进而带动切断齿轮452内部的两组齿轮同速反向进行运转,即可带动两组旋转轴46在破碎箱41的内部同速反向旋转,再由旋转轴46的转动,能够带动其表面的切断刀辊47同步转动,即可对掉落的植物根茎进行切断,使其均匀的切割成等距的碎段,减小其体积,避免出现堵塞情况,即可对植物根茎的破碎进行预处理,减轻破碎刀片44工作负担的同时,提升破碎刀片44对植物根茎的破碎效率和破碎效果,切割成碎段的植物根茎会继续下落,通过切割旋架43和破碎刀片44的旋转,即可对植物根茎进行彻底破碎,期间,通过阻挡滤板48的设置,能够对植物根茎进行阻挡,防止未完全破碎的植物根茎直接掉落进脱水箱51的内部影响破碎效果和出汁率,伴随着破碎刀片44的旋转,未完全破碎的植物根茎会被带起进行颠覆,从而再次被破碎刀片44切割破碎,直至彻底破碎,提高对植物根茎的破碎效果,即可对植物根茎内部的纤维进行破坏,使得植物根茎内部的汁液充分渗透流出,从而提高对植物根茎汁液的提取量,由于传动齿轮一45和传动齿轮二451与传动齿轮二451之间存在传动比,因此通过破碎电机42的驱动,破碎刀片44能够高速运转破碎,相对切断刀辊47来言,能够定速对掉落的植物根茎进行切断,实现同时对植物根茎进行切断和破碎处理,节约电力消耗,降低了生产的成本。The plant roots that fall into the crushing box 41 will be gathered and guided by the gathering baffle 411 so that they just fall between the two sets of cutting knife rollers 47. By starting the crushing motor 42, the cutting rotary frame 43 can be driven to rotate inside the crushing box 41, thereby driving the crushing blades 44 on its surface to rotate synchronously inside the crushing box 41, and driving the transmission gear 1 45 at its end to rotate outside the crushing box 41. The rotation of the transmission gear 1 45 can drive the transmission gear 2 451 to rotate inside the crushing box 41. The surface of the cutting gear 452 rotates, thereby driving the two sets of gears inside the cutting gear 452 to rotate at the same speed and in the opposite direction, which can drive the two sets of rotating shafts 46 to rotate at the same speed and in the opposite direction inside the crushing box 41. The rotation of the rotating shaft 46 can drive the cutting knife roller 47 on its surface to rotate synchronously, so that the fallen plant roots and stems can be cut into evenly equidistant fragments, reducing their volume and avoiding clogging. The crushing of the plant roots and stems can be pre-processed, reducing the workload of the crushing blade 44, while improving the crushing efficiency of the crushing blade 44 on the plant roots and stems. The plant roots and stems cut into pieces will continue to fall, and the plant roots and stems can be completely crushed by the rotation of the cutting rotary frame 43 and the crushing blade 44. During this period, the plant roots and stems can be blocked by the setting of the blocking filter plate 48 to prevent the incompletely crushed plant roots and stems from directly falling into the dehydration box 51 and affecting the crushing effect and juice yield. With the rotation of the crushing blade 44, the incompletely crushed plant roots and stems will be lifted up and overturned, and then cut and crushed by the crushing blade 44 again until they are completely crushed, thereby improving the efficiency of the plant roots and stems. The crushing effect can destroy the fibers inside the plant rhizomes, allowing the juice inside the plant rhizomes to fully penetrate and flow out, thereby increasing the amount of juice extracted from the plant rhizomes. Since there is a transmission ratio between the transmission gear 1 45 and the transmission gear 2 451 and the transmission gear 2 451, the crushing blade 44 can run at a high speed to crush through the drive of the crushing motor 42. Compared with the cutting knife roller 47, the fallen plant rhizomes can be cut at a constant speed, thereby achieving simultaneous cutting and crushing of the plant rhizomes, saving electricity consumption and reducing production costs.
破碎后的植物根茎残渣及其汁液在导流板49的引导下均会掉落至进料斗511的内部,随后落进脱水滤筒55的内部,此时,通过脱水电机53的启动,能够带动螺旋脱水绞龙54在脱水滤筒55的内部进行转动,进而对掉落的植物残渣进行推送,由于螺旋脱水绞龙54和脱水滤筒55的两端均设置成由大逐渐变小结构,随着植物残渣的逐渐堆积,在脱水顶板56的阻挡下,能够对植物残渣进行充分挤压,即可对植物残渣内部的汁液水分进行挤压脱水处理,通过脱水滤筒55的滤孔,能够对植物残渣进行固液分离,过滤后的汁水掉落至脱水箱51的内部,最终通过收集管流进收集箱512的内部进行收集,过滤后的残渣随着螺旋脱水绞龙54的运转继续运送,在残渣的堆积推动下,脱水顶板56挤压弹簧57推动顶推滑板58在螺旋脱水绞龙54端处表面进行滑动,然后在阻挡承托架59的作用下,迫使弹簧57发生形变并产生弹力,当脱水顶板56从脱水滤筒55和阻挡承托架59的内部移出时,植物残渣会通过脱水箱51端处开设的排渣口排出,实现液渣的分离,从而无需人工手动对脱水滤筒55内的植物残渣进行清理,省时省力,进一步提高对植物的出液的榨取效果,能够将植物内的原液充分提取出来,避免造成植物原液的浪费,不仅提升了植物原液的提取效率和效果,还利于后续收集提取后的残渣物,从而满足人们的使用需求。The crushed plant root and stem residues and their juice will fall into the feed hopper 511 under the guidance of the guide plate 49, and then fall into the dehydration filter cartridge 55. At this time, by starting the dehydration motor 53, the spiral dehydration auger 54 can be driven to rotate inside the dehydration filter cartridge 55, thereby pushing the fallen plant residues. Since the spiral dehydration auger 54 and the two ends of the dehydration filter cartridge 55 are arranged to be gradually reduced in size, as the plant residues gradually accumulate, the plant residues can be fully squeezed under the obstruction of the dehydration top plate 56, that is, the juice and water content inside the plant residues can be squeezed and dehydrated, and the plant residues can be separated into solid and liquid through the filter holes of the dehydration filter cartridge 55. The filtered juice falls into the dehydration box 51, and finally flows into the collection box 512 through the collection pipe for collection. The filtered residues As the spiral dehydration auger 54 continues to transport, driven by the accumulation of residue, the dehydration top plate 56 squeezes the spring 57 to push the push slide plate 58 to slide on the surface of the end of the spiral dehydration auger 54, and then under the action of the blocking support frame 59, the spring 57 is forced to deform and generate elastic force. When the dehydration top plate 56 is removed from the inside of the dehydration filter cartridge 55 and the blocking support frame 59, the plant residue will be discharged through the residue discharge port opened at the end of the dehydration box 51, thereby realizing the separation of liquid and residue, thereby eliminating the need for manual cleaning of the plant residue in the dehydration filter cartridge 55, saving time and effort, and further improving the effect of squeezing the plant liquid. The original liquid in the plant can be fully extracted to avoid wasting the plant original liquid, which not only improves the extraction efficiency and effect of the plant original liquid, but also facilitates the subsequent collection of the extracted residue, thereby meeting people's usage needs.
最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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