CN109998123B - Efficient juice production and processing is with device of squeezing juice - Google Patents
Efficient juice production and processing is with device of squeezing juice Download PDFInfo
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- CN109998123B CN109998123B CN201910287053.9A CN201910287053A CN109998123B CN 109998123 B CN109998123 B CN 109998123B CN 201910287053 A CN201910287053 A CN 201910287053A CN 109998123 B CN109998123 B CN 109998123B
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- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 239000007788 liquid Substances 0.000 claims abstract description 99
- 238000007599 discharging Methods 0.000 claims abstract description 63
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 238000003860 storage Methods 0.000 claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 25
- 238000001125 extrusion Methods 0.000 claims description 24
- 238000012216 screening Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 23
- 235000015203 fruit juice Nutrition 0.000 claims description 19
- 238000004537 pulping Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000001914 filtration Methods 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000011550 stock solution Substances 0.000 claims description 2
- 235000013399 edible fruits Nutrition 0.000 abstract description 35
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
- B30B9/062—Extrusion presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses an efficient juice squeezing device for juice production and processing, which comprises a slurrying tank, a discharging mechanism, a filter pressing mechanism, an extruding mechanism and a liquid storage mechanism, wherein the discharging mechanism is fixedly arranged at the lower end of the slurrying tank, the discharging mechanism is communicated with the slurrying tank, the feeding mechanism is fixedly arranged on the upper end face of the slurrying tank, a supporting plate is arranged at the lower end of the discharging mechanism, the discharging mechanism is fixedly arranged on the supporting plate, the filter pressing mechanism is arranged on the right side of the discharging mechanism on the upper surface of the supporting plate, and the extruding mechanism is arranged on the right upper side of the filter pressing mechanism. The continuous high-speed rotation of stirring leaf through setting up stirs the filter cylinder of broken little volume to the inboard fruit of filter cylinder and guarantees that the stirring leaf carries out quick stirring breakage to fruit, realizes the broken pulp of higher efficiency, and the intensive sieve mesh that the surface of filter cylinder set up can block not broken pulp and get off to carry out the breakage and guarantee that pulp has better broken pulp effect.
Description
Technical Field
The invention relates to the technical field of fruit juice processing, in particular to a high-efficiency juice squeezing device for fruit juice production and processing.
Background
The fruit juice is produced and processed by taking fruits as raw materials, crushing and pulping the fruits, and then squeezing the crushed pulp to separate the pulp from the fruit juice.
And the juicing mechanism in current fruit juice production stirs the shearing because of the great leaf that needs stir of pulp jar volume long time and makes the continuous circulation of pulp flow break many times and realize the pulp, and is not high to the broken pulp efficiency of fruit, and has a large amount of pulp granules and not broken condition, and the squeezing of the pulp after broken pulp is not thorough in addition, often still persists more fruit juice in the pulp and can't squeeze out, and the effect of squeezing the juice is not good, and the pulp clearance after squeezing the juice is inconvenient moreover.
Disclosure of Invention
The invention aims to provide an efficient juice squeezing device for juice production and processing, and aims to solve the problems that the conventional juice squeezing device is low in fruit crushing and pulping efficiency and not thorough in fruit juice squeezing in pulp.
The invention is realized by the following steps:
a high-efficiency juice squeezing device for producing and processing fruit juice comprises a slurry tank, a discharging mechanism, a filter pressing mechanism, an extruding mechanism and a liquid storage mechanism, wherein the lower end of the slurry tank is fixedly provided with the discharging mechanism, the discharging mechanism is communicated with the slurry tank, the upper end face of the slurry tank is fixedly provided with a feeding mechanism, the lower end of the discharging mechanism is provided with a supporting plate, the discharging mechanism is fixed on the supporting plate, the upper surface of the supporting plate is provided with the filter pressing mechanism on the right side of the discharging mechanism, the extruding mechanism is arranged on the right upper side of the filter pressing mechanism, the positions, close to the front side and the rear side, of the right end of the supporting plate are fixedly provided with transverse connecting plates, a guide plate which is obliquely arranged on the lower right corner is arranged between the two connecting plates, the position, close to the left end, of the supporting plate is provided with an electric valve, the upper end of the electric valve penetrates through the supporting plate to be communicated with the discharging mechanism, and the liquid storage mechanism is arranged below the electric valve, the lower end of the liquid storage mechanism is provided with a bottom plate, four corresponding corners between the bottom plate and the supporting plate are fixedly connected through supporting legs, crushing and pulping of fruits are realized through the arranged pulping tank, and fruit pulp is discharged to the filter pressing mechanism through the arranged discharging mechanism to be squeezed and juiced under the coordination of the squeezing mechanism;
the slurrying tank comprises a tank body, a collecting hopper is arranged at the inner side of the upper port of the tank body, a tank cover is arranged on the upper port of the collecting hopper, an annular water spray pipe is arranged at the inner side of the tank body close to the upper end, the spray pipe is connected with a water pump at the outer side through a pipeline, a screening cylinder is integrally arranged at the lower port of the collecting hopper, dense screen holes are arranged on the surface of the screening cylinder, and the center of the inner side of the screening cylinder is provided with a stirring blade, the upper end of a central transmission rod of the stirring blade penetrates through the tank cover to be fixedly connected with a motor, the fruits on the inner side of the screening cylinder are stirred and crushed by the continuous high-speed rotation of the stirring blades, the small-size screening cylinder ensures that the stirring blades can quickly stir and crush the fruits, the crushing and pulping with higher efficiency are realized, meanwhile, the dense sieve holes arranged on the surface of the screening cylinder can block the uncrushed pulp for crushing, so that the pulp has better crushing and slurrying effects;
the filter pressing mechanism comprises a liquid collecting disc, a left filter pressing cylinder and a right filter pressing cylinder are respectively arranged on the inner side of the liquid collecting disc, a rotating shaft is fixedly arranged in the center of the lower end face of the liquid collecting disc, a gear ring is arranged at the lower end part of the rotating shaft in a penetrating mode through a supporting plate fixing sleeve, a gear is meshed with the gear ring, a motor is fixedly connected to a central shaft of the gear, a bearing is arranged on a position, located at the position, where the rotating shaft penetrates through, of the supporting plate in a fixing clamp mode, the bearing is sleeved on the rotating shaft, a vertical liquid suction pipe is arranged on the position, close to the edge, of the inner side of the liquid collecting disc, a liquid outlet end of the liquid suction pipe is connected with a water pump, a liquid outlet end of the water pump is connected with a discharging mechanism through a pipeline, the two filter pressing cylinders are driven by rotation of the arranged rotatable liquid collecting disc to alternately store pulp and squeeze juice discharged by the discharging mechanism, the pulp receiving and the squeezing can be carried out at the same time, and efficient juice squeezing can be realized;
the extrusion mechanism comprises two fixed plates, the fixed plate is provided with a left fixed plate and a right fixed plate, two ends of the two fixed plates are fixedly connected through a T-shaped guide rail which is transversely arranged, a movable plate is arranged between the two fixed plates, two ends of the movable plate are respectively arranged on the two T-shaped guide rails in a sliding manner, a second hydraulic cylinder is arranged at the center of the upper end face of the movable plate, an ejector rod of the second hydraulic cylinder penetrates downwards the movable plate and is fixedly connected with an extrusion disc, a front lead screw and a rear lead screw are arranged between the two T-shaped guide rails, two ends of the lead screws are respectively fixed on the fixed plates at two sides, the lead screws penetrate through the movable plate, one ends of the lead screws penetrate through the fixed plates and are fixedly connected with a motor, vertical plates are arranged below two ends of the two fixed plates, the vertical plate at the left side is fixed on a support plate, the vertical plate at the right side is fixed on a connecting plate, and the pulp in the filter cartridge is extruded under the driving of the second hydraulic cylinder through the arranged extrusion disc until the pulp of the other filter cartridge is full, the squeezing continuity is realized, and the squeezing of the juice in the pulp is ensured to be more complete.
Further, it arranges the workbin including arranging the workbin to arrange the mechanism, and the inboard that is located row workbin upper port is provided with the lateral row's feed cylinder, the filter hole of having evenly arranged on the surface of arranging the workbin, and the inboard that is located row workbin is provided with the screw rod, the fixed connection side pipe that is provided with of upper end feed inlet of arranging the workbin, and the upper end and the jar body intercommunication of connection side pipe, the right side wall that the discharge end of arranging the workbin passed row workbin is provided with extrudees the head, the fruit juice in the pulp of pulp in the pulp jar is discharged through the filter hole on arranging the workbin, the pulp that leaves then extrudees its discharge through the screw rod, the realization is to preliminary juice of pulp, be favorable to guaranteeing more thorough of later stage pulp juice.
Further, the fixed square apron that is provided with of lower extreme of the jar body, and the apron cover establishes at the last port of arranging the workbin, and the last port edge of collecting the fill is provided with the scrap (bridge), and collects the fill and take the last port edge at the jar body through the scrap (bridge), realizes jar body and row's of workbin fixed connection through the apron, and the collection fill of setting is realized concentrating the fruit and is sent into the sieve tube and carry out broken pulp.
Further, feed mechanism includes hopper and row material side's pipe, and the fixed row of being provided with of lower port of hopper expects that side's pipe, and the inboard that is located row material side's pipe is provided with the crushing roller of two mutual interlocks, arranges the lower extreme of arranging material side's pipe and assigns into on the tank cover, realizes being favorable to improving the efficiency of the broken slurrying of subsequent stage to the breakage in advance of fruit through the crushing roller.
Further, the filter holes are evenly distributed in the surface of the outer side of the filter pressing cylinder, a metal filter screen is arranged on the surface of the inner side wall of the filter pressing cylinder, the center of the lower end face of the filter pressing cylinder is fixedly connected with the inner bottom face of the liquid collecting disc through a cylinder, an annular liquid collecting tank is arranged at the position, close to the edge, of the inner bottom face of the liquid collecting disc, the liquid suction end of the liquid suction pipe is arranged in the liquid collecting tank, the filter holes formed in the filter pressing cylinder and the metal filter screen arranged on the inner side of the filter pressing cylinder are used for filtering pulp, and the liquid collecting tank arranged in the liquid collecting disc is convenient for collecting squeezed juice.
Further, the lower terminal surface of extrusion dish is provided with a plurality of align to grid's card material post, and the below that is located the extrusion dish is provided with the movable disc, and the card material post passes the movable disc setting, and the both sides of second pneumatic cylinder all are provided with first pneumatic cylinder, and the ejector pin of first pneumatic cylinder passes fly leaf and extrusion dish and movable disc fixed connection downwards in proper order, extrudees pulp into the pie and blocks and take out the cake when the extrusion dish of card material post is convenient for to rise through the extrusion dish, need not artificial the sediment clearance of carrying on.
Further, stock solution mechanism includes the liquid reserve tank, and the up end of liquid reserve tank is close to the left end position and is provided with the inlet, and the liquid reserve tank is provided with the filter frame in the inlet inboard, and the lower terminal surface of liquid reserve tank is close to four corners and all is provided with the gyro wheel, and the front and back terminal surface of liquid reserve tank is all fixed and is provided with the stopper, and the filter frame that sets up through the liquid reserve tank inlet realizes the filtration to fruit juice, reduces the residue in the fruit juice.
Furthermore, the filter frame comprises the stainless steel filter screen, and the edge of filter frame is taken in inlet, and the front and back end of filter frame all is provided with the handle, and the filter frame edge is taken in inlet and is convenient for take out it and carry out the clearance of filtration residue.
Furthermore, the position of the upper surface of the bottom plate close to the left end is provided with a rolling groove corresponding to the roller, the upper surface of the bottom plate is also fixedly provided with a locking block corresponding to the limiting block, the guiding of the liquid storage tank during placement is realized through the rolling groove, and the position of the liquid storage tank is fixed through the locking block.
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention stirs and crushes the fruits inside the screening cylinder through the continuous high-speed rotation of the stirring blade, the small-volume screening cylinder ensures that the stirring blade rapidly stirs and crushes the fruits to realize the crushing and pulping with higher efficiency, simultaneously, the dense sieve meshes arranged on the surface of the screening cylinder can block the uncrushed pulp to crush and ensure that the pulp has better crushing and pulping effects, two filter pressing cylinders are driven by the rotary liquid collecting disc to alternately store the pulp and the squeezed juice discharged by the discharging mechanism, the pulp in the filter pressing cylinders is squeezed by the squeezing disc arranged by the squeezing mechanism under the driving of the second hydraulic cylinder until the pulp in the other filter pressing cylinder is full, the squeezing of the juice in the pulp is ensured to be more thorough while the squeezing is continuous, the pulp is squeezed into a cake shape by the squeezing disc and is clamped on the material clamping column to bring out the cake when the squeezing disc returns, the manual slag cleaning is not needed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a front view of an efficient juice extractor for juice production and processing of the present invention;
FIG. 2 is a top plan view of the efficient juice extractor of FIG. 1;
FIG. 3 is a cross-sectional view of the juice extractor assembly of FIG. 1 for efficient juice production processing;
FIG. 4 is a perspective view of the efficient juice extractor of FIG. 1;
FIG. 5 is a schematic view of the pulp tank of the efficient juice extractor of FIG. 4;
FIG. 6 is a schematic view of a press filter mechanism of the juice extractor of FIG. 4;
FIG. 7 is a schematic view of the squeezing mechanism of the juice extractor of FIG. 4;
FIG. 8 is a schematic view of a pressing plate of the pressing mechanism of the juice extractor of FIG. 7;
FIG. 9 is a schematic view of a discharge mechanism of the juice extractor of FIG. 4;
FIG. 10 is a schematic view of the feed mechanism of the juice extractor assembly of FIG. 4 for efficient juice production and processing;
FIG. 11 is a schematic view of the fluid reservoir mechanism of the juice extractor assembly of FIG. 4 for efficient juice production and processing;
fig. 12 is a schematic bottom view of the efficient juicer for juice production shown in fig. 4.
In the figure: 1. a slurrying tank; 110. a can lid; 120. a tank body; 130. a cover plate; 140. a collecting hopper; 150. a water spray pipe; 160. stirring blades; 170. a screening cylinder; 2. a feeding mechanism; 21. a hopper; 22. discharging square tubes; 23. a crushing roller; 3. a discharge mechanism; 31. a discharge box; 32. connecting the square tubes; 33. a discharge cylinder; 34. an extrusion head; 35. a screw; 4. an electrically operated valve; 5. a support plate; 6. a support leg; 7. (ii) a A bottom plate 71, a roll groove; 72. a locking block; 8. a filter pressing mechanism; 81. a liquid collecting tray; 811. a rotating shaft; 812. a liquid collecting tank; 82. pressing the filter cartridge; 821. a metal filter screen; 83. a bearing; 9. an extrusion mechanism; 91. a fixing plate; 92. a movable plate; 93. a first hydraulic cylinder; 94. a second hydraulic cylinder; 95. a screw rod; 96. a vertical plate; 97. an extrusion disc; 971. clamping a material column; 98. a movable tray; 99. a T-shaped guide rail; 10. a material guide plate; 101. a filter frame; 1011. a handle; 102. a liquid storage tank; 103. a roller; 104. a limiting block; 11. a material guide plate; 12. a pipette; 13. a connecting plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Embodiment 1, please refer to fig. 1, fig. 2, fig. 3 and fig. 4 specifically, a juice squeezing device for efficient juice production and processing includes a slurrying tank 1, a discharging mechanism 3, a filter pressing mechanism 8, an extruding mechanism 9 and a liquid storage mechanism 10, the discharging mechanism 3 is fixedly disposed at the lower end of the slurrying tank 1, the discharging mechanism 3 is communicated with the slurrying tank 1, the feeding mechanism 2 is fixedly disposed at the upper end surface of the slurrying tank 1, a supporting plate 5 is disposed at the lower end of the discharging mechanism 3, the discharging mechanism 3 is fixed on the supporting plate 5, the filter pressing mechanism 8 is disposed on the right side of the discharging mechanism 3 on the upper surface of the supporting plate 5, the extruding mechanism 9 is disposed on the upper right side of the filter pressing mechanism 8, horizontal connecting plates 13 are fixedly disposed at positions of the front and rear sides of the right end of the supporting plate 5, the connecting plates 13 support and fix the extruding mechanism 9, and a guide plate 11 disposed at a lower right angle between the two connecting plates 13 is used for guiding discharging material residues, an electric valve 4 is arranged below the supporting plate 5 and close to the left end, the upper end of the electric valve 4 penetrates through the supporting plate 5 and is communicated with the discharging mechanism 3, a liquid storage mechanism 10 is arranged below the electric valve 4, the liquid storage mechanism 10 is used for storing fruit juice, a bottom plate 7 is arranged at the lower end of the liquid storage mechanism 10, four corresponding corners between the bottom plate 7 and the supporting plate 5 are fixedly connected through supporting legs 6, crushing and pulping of fruits are realized through the arranged pulping tank 1, and the fruit pulp is discharged to the filter pressing mechanism 8 through the arranged discharging mechanism 3 to be squeezed and juiced under the cooperation of the squeezing mechanism 9;
referring to fig. 5, the pulp tank 1 includes a tank body 120, a collecting hopper 140 is disposed inside an upper port of the tank body 120, a cover 110 is covered on an upper end of the collecting hopper 140, the collecting hopper 140 is used for collecting fruits fed by the feeding mechanism 2, an annular water spraying pipe 150 is disposed inside the tank body 120 near the upper end, the water spraying pipe 150 is connected to a water pump outside through a pipe, the cleaning of the inside of the tank body 120 is facilitated through the annular water spraying pipe 150, a screening cylinder 170 is integrally disposed at a lower port of the collecting hopper 140, dense screen holes are disposed on the surface of the screening cylinder 170 to screen the pulp, a stirring blade 160 is disposed in the center of the inside of the screening cylinder 170, a motor is fixedly connected to the upper end of a central transmission rod of the stirring blade 160 through the cover 110, the motor drives the stirring blade 160 to rotate to crush and pulp the fruits, a square cover 130 is fixedly disposed at the lower end of the tank body 120, the cover plate 130 covers the upper port of the discharge box 31, the edge of the upper port of the collecting hopper 140 is provided with a scrap, the collecting hopper 140 is lapped on the edge of the upper port of the tank body 120 through the scrap to facilitate the collecting hopper 140 to be taken out and cleaned, the tank body 120 and the discharge box 31 are fixedly connected through the cover plate 130, the arranged collecting hopper 140 realizes the concentrated feeding of fruits into the screening cylinder 170 for crushing and pulping, the fruits on the inner side of the screening cylinder 170 are stirred and crushed through the continuous high-speed rotation of the arranged stirring blades 160, the small-size screening cylinder 170 ensures that the stirring blades 160 quickly stir and crush the fruits, the efficient crushing and pulping is realized, and meanwhile, the dense sieve holes are arranged on the surface of the screening cylinder 170 to block the uncrushed pulp for crushing and pulping, so that the pulp has a better crushing and pulping effect;
referring to fig. 6 in detail, the filter pressing mechanism 8 includes a liquid collecting tray 81, the liquid collecting tray 81 is used for collecting squeezed juice, the inner side of the liquid collecting tray 81 is respectively provided with a left filter pressing cylinder 82 and a right filter pressing cylinder 82, the outer side surface of the filter pressing cylinders 82 is uniformly provided with filtering holes, the surface of the inner side wall of the filter pressing cylinder 82 is provided with a metal filter screen 821, the center of the lower end surface of the filter pressing cylinder 82 is fixedly connected with the inner bottom surface of the liquid collecting tray 81 through a cylinder, the inner bottom surface of the liquid collecting tray 81 close to the edge is provided with an annular liquid collecting tank 812, the liquid absorbing end of the liquid absorbing pipe 12 is arranged in the liquid collecting tank 812, the liquid absorbing pipe 12 absorbs the juice in the liquid collecting tank 812 and sends the juice into the discharging tank 31, the filtering of pulp is realized through the filtering holes arranged on the filter pressing cylinders 82 and the metal filter screen 821 arranged on the inner side of the filter pressing cylinders 82, the collection of the liquid collecting tray 81 is convenient for collecting the squeezed juice, a rotating shaft 811 is fixedly arranged at the center of the lower end surface of the liquid collecting tray 81, a gear ring is fixedly sleeved at the lower end part of the rotating shaft 811 through the support plate 5, the gear ring is engaged with a gear, the central shaft of the gear is fixedly connected with a motor, the gear on the motor drives the gear ring to drive the liquid collecting disc 81 to rotate so as to realize the position conversion of the two filter pressing cylinders 82, the bearing is fixedly clamped at the position of the supporting plate 5 through which the rotating shaft 811 passes, and the bearing is sleeved on the rotating shaft 811, the inner side of the liquid collecting tray 81 close to the edge is provided with a vertical liquid suction pipe 12, and the liquid outlet end of the liquid suction pipe 12 is connected with a water pump, the liquid outlet end of the water pump is connected with the discharging mechanism 3 through a pipeline, the rotatable liquid collecting disc 81 drives the two filter pressing cylinders 82 to alternately store the pulp and the squeezed juice discharged by the discharging mechanism 3 through rotation, so that the pulp can be received and squeezed simultaneously, and the efficient juice squeezing is realized;
referring to fig. 7 and 8, the pressing mechanism 9 includes a fixed plate 91, the fixed plate 91 is provided with a left and a right two, two ends of the two fixed plates 91 are fixedly connected through a T-shaped guide rail 99 transversely arranged, the T-shaped guide rail 99 realizes sliding guidance of the movable plate 92, the movable plate 92 is arranged between the two fixed plates 91, two ends of the movable plate 92 are respectively slidably mounted on the two T-shaped guide rails 99, the movable plate 92 moves left and right to drive the pressing plate 97 to align with or deviate from the filter pressing cylinder 82 to realize pressing or discharging, the center of the upper end surface of the movable plate 92 is provided with a second hydraulic cylinder 94, a top rod of the second hydraulic cylinder 94 passes through the movable plate 92 downwards to be fixedly connected with the pressing plate 97, the lower end surface of the pressing plate 97 is provided with a plurality of clamping columns 971 uniformly arranged, a movable plate 98 is arranged below the pressing plate 97, the clamping columns 971 pass through the movable plate 98, the two sides of the second hydraulic cylinder 94 are respectively provided with a first hydraulic cylinder 93, the top rod of the first hydraulic cylinder 93 sequentially penetrates through the movable plate 92 and the extrusion disc 97 to be fixedly connected with the movable disc 98, the movable plate 92 is driven by the first hydraulic cylinder 93 to move downwards to push away cakes clamped on the clamping columns 971 to realize stripping, the squeezing disc 97 extrudes pulp into a cake shape and clamps the pulp cake on the clamping columns 971 to bring the cake out when the extrusion disc 97 returns, manual slag cleaning is not needed, a front lead screw 95 and a rear lead screw 95 are arranged between the two T-shaped guide rails 99, the two ends of each lead screw 95 are respectively fixed on the fixing plates 91 on the two sides, the lead screws 95 penetrate through the movable plate 92, one end of each lead screw 95 penetrates through the fixing plate 91 to be fixedly connected with a motor, the motor drives the lead screws 95 to rotate to drive the movable plate 92 to move, vertical plates 96 are arranged below the two ends of the two fixing plates 91, and the vertical plates 96 on the left side are fixed on the supporting plate 5, the vertical plate 96 on the right side is fixed on the connecting plate 13, and the pressing disc 97 is driven by the second hydraulic cylinder 94 to press the pulp in the filter pressing cylinder 82 until the other filter pressing cylinder 82 is full of pulp, so that the juice in the pulp can be pressed more thoroughly while the pressing is continuous.
Referring to fig. 9, the discharging mechanism 3 includes a discharging box 31, a transverse discharging cylinder 33 is disposed inside an upper end of the discharging box 31, filter holes are uniformly arranged on the surface of the discharging cylinder 33 to filter pulpy pulp, a screw rod 35 is disposed inside the discharging cylinder 33, a connecting square pipe 22 is fixedly disposed at an upper end feed port of the discharging cylinder 33, the upper end of the connecting square pipe 22 is communicated with the tank body 120, a discharge end of the discharging cylinder 33 penetrates through a right side wall of the discharging box 31 to be provided with an extrusion head 34, fruit juice in pulpy pulp in the pulpy pulp tank 1 is discharged through the filter holes in the discharging cylinder 33, the remaining pulp is extruded and discharged through the screw rod 35, preliminary juicing of the pulp is realized, and more thorough juicing of subsequent pulp is ensured.
Referring to fig. 10 specifically, the feeding mechanism 2 includes a hopper 21 and a discharge square tube 22, the lower port of the hopper 21 is fixedly provided with the discharge square tube 22, and two mutually engaged crushing rollers 23 are arranged on the inner side of the discharge square tube 22, the lower end of the discharge square tube 22 is inserted on the can cover 110, and the crushing rollers 23 are used for pre-crushing the fruits, which is beneficial to improving the efficiency of subsequent crushing and pulping.
Referring to fig. 11 specifically, the liquid storage mechanism 10 includes a liquid storage tank 102, a liquid inlet is disposed at a position close to the left end of the upper end surface of the liquid storage tank 102, a filter frame 101 is disposed inside the liquid inlet of the liquid storage tank 102, the filter frame 101 is formed by a stainless steel filter screen to further filter the fruit juice, edges of the filter frame 101 are disposed at the liquid inlet, handles 1011 are disposed at front and rear ends of the filter frame 101 to lift the filter frame 101 conveniently, edges of the filter frame 101 are disposed at the liquid inlet to take out the filter frame for cleaning the filtered residue, rollers 103 are disposed at four corners of the lower end surface of the liquid storage tank 102, the liquid storage tank 102 is pulled out or pushed in conveniently through the rollers 103, limit blocks 104 are fixedly disposed at front and rear end surfaces of the liquid storage tank 102, the filter frame 101 disposed through the liquid inlet of the liquid storage tank 102 realizes filtering the fruit juice, and reduces the residue in the fruit juice.
Referring to fig. 12, a rolling groove 71 corresponding to the roller 103 is disposed at a position, close to the left end, of the upper surface of the bottom plate 7, a locking block 72 corresponding to the limiting block 104 is also fixedly disposed on the upper surface of the bottom plate 7, the liquid storage tank 102 is guided by the rolling groove 71, and the liquid storage tank 102 is fixed by the locking block 72.
In the invention, cleaned fruits are poured into the hopper 21 and are crushed under the action of the crushing roller 23 so as to be convenient for subsequent crushing and pulping, the crushed fruits enter the screening cylinder 170 through the collecting hopper 140, the stirring blade 160 is driven by the motor to rotate in the screening cylinder 170 so as to rapidly crush and pulping the fruits, the crushed fruits are discharged into the tank body 120 through the screening holes in the screening cylinder 170 and are discharged into the discharge cylinder 33, the uncrushed fruits are crushed again, fruit juice in the fruits is discharged through the filtering holes in the discharge cylinder 33, the remained fruits are extruded through the screw 35 and are discharged into the pressure filter cylinder 82 through the extrusion head 34, the primary juicing of the fruits is realized, the more thorough juicing of the subsequent fruits is ensured, after the fruits in the pressure filter cylinder 82 are fully connected, the pressure filter cylinder 82 fully connected with the fruits is rotated to turn the pressure filter cylinder 82 fully connected with the fruits through the gear driving gear ring of the motor, the filter pressing cylinder 82 on the other side is turned over to continue receiving materials, the second hydraulic cylinder 94 drives the extrusion disc 97 to extrude pulp in the filter pressing cylinder 82 on the right side, after the extrusion is finished, the second hydraulic cylinder 94 drives the extrusion disc 97 to lift and carry out cake discharge through the material clamping column 971, the motor drives the screw rod 95 to enable the movable plate 92 to move rightwards, then the first hydraulic cylinder 93 drives the movable disc 98 to push away cakes and drop the cakes at the material guide plate 11 to be discharged for subsequent pulp residue treatment, extruded juice is collected in the liquid collecting tank 812 in the liquid collecting disc 81 and is sent into the discharging box 31 through the liquid suction pipe 12, the electric valve 4 is opened to enable the juice to enter the liquid storage box 102, and the juice is filtered through the filter frame 101.
The device obtained by the design can basically meet the requirements of high crushing and pulping efficiency of fruits and thorough use of juice squeezing in pulp of the existing juice squeezing device, but the designer further improves the device with the aim of further improving the functions.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an efficient juice production and processing is with device of squeezing juice, includes pulp jar (1), arranges material mechanism (3), filter-pressing mechanism (8), extrusion mechanism (9) and stock solution mechanism (10), its characterized in that: the lower end of the slurry tank (1) is fixedly provided with a material discharging mechanism (3), the material discharging mechanism (3) is communicated with the slurry tank (1), the upper end surface of the slurry tank (1) is fixedly provided with a feeding mechanism (2), the lower end of the material discharging mechanism (3) is provided with a support plate (5), the material discharging mechanism (3) is fixed on the support plate (5), the upper surface of the support plate (5) is provided with a filter pressing mechanism (8) on the right side of the material discharging mechanism (3), an extruding mechanism (9) is arranged on the right upper side of the filter pressing mechanism (8), the positions of the right end of the support plate (5) close to the front side and the rear side are fixedly provided with transverse connecting plates (13), a material guide plate (11) which is inclined towards the right lower corner is arranged between the two connecting plates (13), and an electric valve (4) is arranged on the lower side of the support plate (5) close to the left end, the upper end of the electric valve (4) penetrates through the supporting plate (5) to be communicated with the discharging mechanism (3), a liquid storage mechanism (10) is arranged below the electric valve (4), a bottom plate (7) is arranged at the lower end of the liquid storage mechanism (10), and four corresponding corners between the bottom plate (7) and the supporting plate (5) are fixedly connected through supporting legs (6);
the pulping tank (1) comprises a tank body (120), a collecting hopper (140) is arranged on the inner side of an upper port of the tank body (120), a tank cover (110) is covered on an upper port of the collecting hopper (140), an annular water spray pipe (150) is arranged on the inner side of the tank body (120) close to the upper end of the tank body, the water spray pipe (150) is connected with a water pump on the outer side through a pipeline, a screening cylinder (170) is integrally arranged at the lower port of the collecting hopper (140), dense screen holes are formed in the surface of the screening cylinder (170), a stirring blade (160) is arranged in the center of the inner side of the screening cylinder (170), and the upper end of a central transmission rod of the stirring blade (160) penetrates through the tank cover (110) and is fixedly connected with a motor;
the filter pressing mechanism (8) comprises a liquid collecting disc (81), a left filter pressing cylinder and a right filter pressing cylinder (82) are respectively arranged on the inner side of the liquid collecting disc (81), a rotating shaft (811) is fixedly arranged at the center of the lower end face of the liquid collecting disc (81), a gear ring is fixedly sleeved at the lower end part of the rotating shaft (811) after penetrating through a supporting plate (5), the gear ring is meshed with a gear, a motor is fixedly connected with a gear center shaft, a bearing (83) is fixedly clamped at the position where the rotating shaft (811) penetrates through the supporting plate (5), the bearing (83) is sleeved on the rotating shaft (811), a vertical liquid suction pipe (12) is arranged at the position, close to the edge, of the inner side of the liquid collecting disc (81), the liquid outlet end of the liquid suction pipe (12) is connected with a water pump, and the liquid outlet end of the water pump is connected with a discharging mechanism (3) through a pipeline;
the extrusion mechanism (9) comprises a fixed plate (91), the fixed plate (91) is provided with a left fixed plate and a right fixed plate, two ends of the two fixed plates (91) are fixedly connected through a T-shaped guide rail (99) which is transversely arranged, a movable plate (92) is arranged between the two fixed plates (91), two ends of the movable plate (92) are respectively slidably mounted on the two T-shaped guide rails (99), a second hydraulic cylinder (94) is arranged at the center of the upper end face of the movable plate (92), an ejector rod of the second hydraulic cylinder (94) downwards penetrates through the movable plate (92) and is fixedly connected with an extrusion disc (97), a front lead screw (95) and a rear lead screw (95) are arranged between the two T-shaped guide rails (99), two ends of each lead screw (95) are respectively fixed on the fixed plates (91) on two sides, the lead screws (95) penetrate through the movable plate (92), and one end of each lead screw (95) penetrates through the fixed plates (91) and is fixedly connected with a motor, vertical plates (96) are arranged below two ends of each of the two fixing plates (91), the vertical plate (96) on the left side is fixed on the supporting plate (5), and the vertical plate (96) on the right side is fixed on the connecting plate (13);
the discharging mechanism (3) comprises a discharging box (31), a transverse discharging cylinder (33) is arranged on the inner side of an upper port of the discharging box (31), filter holes are uniformly distributed in the surface of the discharging cylinder (33), a screw rod (35) is arranged on the inner side of the discharging cylinder (33), a connecting square pipe (22) is fixedly arranged at a feed inlet at the upper end of the discharging cylinder (33), the upper end of the connecting square pipe (22) is communicated with the tank body (120), and an extruding head (34) is arranged at the discharging end of the discharging cylinder (33) through the right side wall of the discharging box (31);
a square cover plate (130) is fixedly arranged at the lower end of the tank body (120), the cover plate (130) covers the upper port of the discharge box (31), a lapping edge is arranged on the edge of the upper port of the collecting hopper (140), and the collecting hopper (140) is lapped on the edge of the upper port of the tank body (120) through the lapping edge;
the feeding mechanism (2) comprises a hopper (21) and a discharging square tube (22), the discharging square tube (22) is fixedly arranged at the lower port of the hopper (21), two mutually-meshed crushing rollers (23) are arranged on the inner side of the discharging square tube (22), and the lower end of the discharging square tube (22) is inserted on the tank cover (110);
the filter press is characterized in that filter holes are uniformly distributed in the outer side surface of the filter press cylinder (82), a metal filter screen (821) is arranged on the inner side wall surface of the filter press cylinder (82), the center of the lower end face of the filter press cylinder (82) is fixedly connected with the inner side bottom face of the liquid collecting disc (81) through a cylinder, an annular liquid collecting groove (812) is formed in the position, close to the edge, of the inner side bottom face of the liquid collecting disc (81), and the liquid suction end of the liquid suction pipe (12) is arranged in the liquid collecting groove (812).
2. The efficient juicer for juice production and processing according to claim 1, wherein the lower end surface of the extrusion disc (97) is provided with a plurality of material clamping columns (971) which are uniformly arranged, the movable disc (98) is arranged below the extrusion disc (97), the material clamping columns (971) are arranged through the movable disc (98), the two sides of the second hydraulic cylinder (94) are provided with the first hydraulic cylinder (93), and the ejector rod of the first hydraulic cylinder (93) sequentially penetrates through the movable plate (92) and the extrusion disc (97) downwards to be fixedly connected with the movable disc (98).
3. The efficient juicer for juice production and processing according to claim 2, wherein the liquid storage mechanism (10) comprises a liquid storage tank (102), an inlet is arranged at the upper end face of the liquid storage tank (102) near the left end, a filter frame (101) is arranged inside the inlet of the liquid storage tank (102), rollers (103) are arranged at the lower end face of the liquid storage tank (102) near four corners, and limit blocks (104) are fixedly arranged at the front end face and the rear end face of the liquid storage tank (102).
4. The juicing device for producing and processing high-efficiency fruit juice as claimed in claim 3, wherein the filtering frame (101) is made of a stainless steel filtering net, the edge of the filtering frame (101) is lapped at the liquid inlet, and the front end and the rear end of the filtering frame (101) are provided with handles (1011).
5. The juicing device for producing and processing fruit juice with high efficiency as claimed in claim 4, wherein the upper surface of the bottom plate (7) is provided with a rolling groove (71) corresponding to the roller (103) at a position close to the left end, and the upper surface of the bottom plate (7) is also fixedly provided with a locking block (72) corresponding to the limiting block (104).
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| CN201910287053.9A CN109998123B (en) | 2019-04-11 | 2019-04-11 | Efficient juice production and processing is with device of squeezing juice |
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| CN201910287053.9A CN109998123B (en) | 2019-04-11 | 2019-04-11 | Efficient juice production and processing is with device of squeezing juice |
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| CN109998123B true CN109998123B (en) | 2022-05-10 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111495526A (en) * | 2020-04-28 | 2020-08-07 | 潘文玉 | Industrial juicing equipment |
| CN111544957B (en) * | 2020-05-15 | 2021-10-22 | 临沂山松生物制品有限公司 | Special equipment for separating residue and liquid for bean product processing |
| CN111659518B (en) * | 2020-06-15 | 2021-06-08 | 朱明杰 | Hawthorn processing equipment |
| CN112273660A (en) * | 2020-09-07 | 2021-01-29 | 浙江御品源饮品有限公司 | Fruit juice filter-pressing processing equipment is used in fruit vegetables beverage production |
| CN112644054B (en) * | 2020-12-14 | 2022-11-15 | 浙江天方科技股份有限公司 | Squeezing device used in production process of dendrobium officinale |
| CN114176231A (en) * | 2021-11-29 | 2022-03-15 | 晴隆县小橙故事农业发展有限公司 | Orange juice squeezes filtration equipment |
| CN115918820B (en) * | 2022-12-14 | 2024-05-07 | 浙江金明生物科技有限公司 | Citrus fruit squeezing process and squeezing equipment thereof |
| CN120001499B (en) * | 2025-03-18 | 2025-09-23 | 江苏纯粒食品科技有限公司 | Sea-buckthorn whole-fruit raw pulp shearing and grinding equipment |
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| CN109998123A (en) | 2019-07-12 |
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Effective date of registration: 20220420 Address after: 713700 Qiaodi Town, Jingyang County, Xianyang City, Shaanxi Province Applicant after: Jingyang Yike Food Co.,Ltd. Address before: 325000 No. 96, new West Road, Caoxi village, Caoxi village, Rui'an City, Wenzhou City, Zhejiang Province Applicant before: Lin Zuilong |
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