CN202213261U - Flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers - Google Patents
Flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers Download PDFInfo
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- CN202213261U CN202213261U CN201120199771XU CN201120199771U CN202213261U CN 202213261 U CN202213261 U CN 202213261U CN 201120199771X U CN201120199771X U CN 201120199771XU CN 201120199771 U CN201120199771 U CN 201120199771U CN 202213261 U CN202213261 U CN 202213261U
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Abstract
The utility model discloses a flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers. A base material layer is a polyimide film, the gluing layers are arranged on two sides of the base material layer, and anti-gluing layers are arranged on the outer sides of the gluing layers. A structure enabling the gluing layers and the anti-gluing layers to be arranged on two sides of the polyimide (PI) film is adopted, the FCCL prefabricated structure is enabled to become a double faced adhesive tape material special for processing of a circuit board, flexible printed circuit board (FPC) manufacturers can carry out copper-cladding processing according to an electronic circuit of their products, and production cost of an FPC can be greatly reduced. Single-faced copper cladding and double-faced copper cladding can be carried out. When the double-faced copper cladding is carried out, a double-faced FPC can be made. When the single-faced copper cladding is carried out, another gluing layer of the polyimide (PI) film can be used for gluing fixing of the FPC. The FCCL prefabricated structure not only is capable of being applied to the field of light-emitting diode (LED) lighting, but also is capable of being widely popularized to the fields of electronic products, space flight and aviation, medical equipment and the like. The material can greatly reduce manufacturing cost of the FPC, and accelerates widespread use of the FPC in the field of electronic products.
Description
Technical field
The utility model relates to a kind of flexibility coat copper plate (FCCL) precast construction; Be meant that more particularly a kind of both sides at polyimide film (PI film) are provided with the precast construction of adhesive layer; The copper that covers that is beneficial to later stage manufacturer is processed, and helps reducing the FCCL production cost of downstream manufacturer.
Background technology
At present; Usually the FCCL material is to have been accomplished by the specialized vendor to cover after the copper process; The flexibility coat copper plate (being FCCL) that PI film single face is covered copper or double-sided copper-clad be supplied to the FPC manufacturer in downstream carry out the later stage the processing of FPC (being FPC) because the cost of copper has accounted for main production cost in FCCL and FPC, traditional mode is by FCCL manufacturer covering after the copper at the P worker's film both sides or the whole space of a whole page of one-sided completion; By FPC manufacturer the copper foil surface layer that is laminated with is carried out wiring board processing again; The FPC process in later stage can be wasted a lot of irretrievable copper products, causes the production cost of FPC high.For example, be widely used at present on the LED lamp band and the FPC product on other electronic product in the LED lighting circuit, all, make its application receive great restriction because production cost is too high.
In order to remedy above-mentioned weak point; My company develops a kind of novel FCCL precast construction; The material of this structure can offer the base material of FPC manufacturer as FPC; Can by the production of oneself need be at it one-sided or both sides process own required FPC, can reduce the production cost of downstream FPC manufacturers.
The utility model content
The purpose of the utility model is for the deficiency that overcomes prior art a kind of FCCL precast construction and production equipment thereof with two adhesive layers to be provided; The material of this structure can offer the base material of FPC manufacturer as FPC; Can by the production of oneself need be at it one-sided or both sides process own required FPC, can reduce the production cost of downstream FPC manufacturers.
The technology contents of the utility model is:
A kind of FCCL precast construction with two adhesive layers, its characteristic comprises substrate layer, and described substrate layer is a polyimide film, and the both sides of said substrate layer are provided with adhesive layer, and the outside of said adhesive layer is provided with adherent layer.
Its further technical scheme is: described adherent layer is the release liners of thickness between 30-260 μ m.
Its further technical scheme is: the thickness of said adhesive layer is between the 8-120 μ m.
Its further technical scheme is: described substrate layer is a thermoplastic polyimide film.
A kind of production equipment with FCCL precast construction of two adhesive layers, its characteristic comprise the stock shelf, encapsulating machine, glue spreader, first baking oven, the release liners bin that set gradually, are laminated with machine and rewinding frame.
Its further technical scheme is: also comprise second baking oven.
Its further technical scheme is: also comprise frame; The top of said frame is provided with aforesaid encapsulating machine, glue spreader, first baking oven, release liners bin and is laminated with machine; Described second baking oven is located at the below of frame, and described stock shelf and rewinding are set up in the two ends of frame.
Its further technical scheme is: described second baking oven is provided with charging aperture that connects with the rewinding frame and the discharging opening that connects with stock shelf.
Its further technical scheme is: second baking oven is provided with the transmission guide rail that is connected between charging aperture and the discharging opening.
Its further technical scheme is: the below of said second baking oven is provided with the actuating unit that is used to drive transmission guide rail.
The utility model beneficial effect compared with prior art is: the utility model has adopted the structure that is provided with adhesive layer and adherent layer in PI film both sides; Make it to become a kind of double faced adhesive tape material that is exclusively used in wiring board processing; The copper that covers that makes FPC manufacturer can carry out the later stage by the electronic circuit of own product is processed, and can reduce the production cost of FPC widely.Both can cover copper by single face, also can double-sided copper-clad; When carrying out double-sided copper-clad, can become two-sided FPC, when carrying out single face when covering copper, another adhesive layer of PI film can be used for being adhesively fixed of FPC, when FPC being used for LED lamp band, can FPC be fixed on the carrying object surface by another adhesive layer.The utility model not only can be applied to the LED lighting field, and can extensively be generalized to fields such as electronic product, space flight and aviation, medicine equipment.This material can reduce the manufacturing cost of FPC greatly, has accelerated the extensive use of FPC in the electronic product field.
Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
Description of drawings
Fig. 1 is a kind of generalized section with FCCL precast construction of two adhesive layers of the utility model;
The structural representation of the production equipment of the FCCL precast construction that Fig. 2 has two adhesive layers for the utility model is a kind of.
Reference numeral
The specific embodiment
In order more to make much of the technology contents of the utility model, below in conjunction with specific embodiment the technical scheme of the utility model is further introduced and explanation, but be not limited to this.
As shown in Figure 1, a kind of FCCL precast construction A with two adhesive layers of the utility model comprises substrate layer 10, and substrate layer 10 is a polyimide film, the preferred thermoplastic polyimide film.The both sides of substrate layer 10 are provided with adhesive layer 11A, 11B, and the outside of adhesive layer 11A, 11B is provided with adherent layer 12,13. Adherent layer 12,13 is the release liners (again be called separate paper or barrier paper, by the paper that scribbles preventing viscosity substance processed, also can adopt mould release membrance) of thickness between 30-260 μ m.Wherein, the thickness of adhesive layer is 8-120 μ m, and the preferred epoxy halogen-free flameproof of adhesive layer glue-line.
As shown in Figure 2; A kind of production equipment with FCCL precast construction of two adhesive layers of the utility model comprises the stock shelf 2 that sets gradually, encapsulating machine 3, glue spreader 4, first baking oven 5, release liners bin 6, is laminated with machine 7 (can be described as compounding machine again) and rewinding frame 8.Also comprise second baking oven 9.Also comprise frame S, the top of frame S is provided with aforesaid encapsulating machine 3, glue spreader 4, first baking oven 5, release liners bin 6 and is laminated with the below that machine 7, the second baking ovens 9 are located at frame S, and stock shelf 2 and rewinding frame 8 are located at the two ends of frame S.Second baking oven 9 is provided with charging aperture 91 that connects with rewinding frame 8 and the discharging opening 92 that connects with stock shelf 2.Second baking oven 9 is provided with the transmission guide rail 93 that is connected between charging aperture 91 and the discharging opening 92.The below of second baking oven 9 is provided with the actuating unit (not shown, as to generally include parts such as motor, reducing gear and drive) that is used to drive transmission guide rail 93.
The technology and the method for FCCL precast construction are following: earlier hot polymerization acid imide film is used as base material, is loaded on stock shelf, be coated with the adhesive layer of one deck 8-120um with coating machine (being glue spreader 4), in 40 ℃ of-260 ℃ of horizontal baking ovens (i.e. first baking oven 5), toasted 2-12 minute; Use the release liners (perhaps mould release membrance) of the compound one deck 30-260um of compounding machine again, obtain three layers of semi-finished product; Again three layers of half-finished polyimides face are coated with the adhesive layer of one deck 8-120um with coating machine, in 40 ℃ of-260 ℃ of horizontal baking ovens (i.e. first baking oven 5), toasted 2-12 minute; Use the release liners (perhaps mould release membrance) of the compound one deck 30-260um of coating machine again; Put into baking oven (second baking oven 9); Make pressure sensitive adhesive double coated stick be in semi-cured state in 2-28 hour through 30 ℃-160 ℃ bakings, thereby obtain having the polyimides FCCL new material of two adhesive layers.Wherein, after compound release liners for the first time, second baking oven is not worked, and just wherein transmission guide rail can be used to transmit three and leads semi-finished product, and after compound release liners for the second time, second baking oven is launched heating work again.Because the time ratio of first heating is shorter; Heat time heating time, (promptly 30 ℃-160 ℃ were toasted 2-28 hour) was long for the second time; Since Compound Machining all be one involve in capable; When therefore after multireel PI film is compound through secondary, heating for the last time again, need before to accomplish re-compounded FCCL and place in second baking oven, the wait later stage accomplishes re-compounded FCCL and heats (promptly 30 ℃-160 ℃ were toasted 2-28 hour) together for the last time.When this processing mode of needs; Can in second baking oven, be provided with two transmission guide rail, wherein, first transmission guide rail is used to transmit three layers of semi-finished product after for the first time compound; First transmission guide rail can be located at the casing outside of second baking oven, also can pass the casing of second baking oven.Second transmission guide rail will be accomplished the compound FCCL afterwards of secondary and transfer in second baking oven.For reducing production cost, the structure that preferentially adopts two transmission guide rail to be arranged side by side, a shared actuating unit.
In addition, because frame is established De Taigao, be unfavorable for the maintenance of equipment; And cause equipment cost too high, thus can second baking oven be located at the side of frame, rather than the bottom; Like this; The main stand of equipment can be done lowlyer, helps regular maintenance, also helps reducing the production cost (shape of frame can be dwindled) of equipment.
In sum; The utility model has adopted the structure that is provided with adhesive layer and adherent layer in PI film both sides; Make it to become a kind of double faced adhesive tape material that is exclusively used in wiring board processing; The copper that covers that makes FPC manufacturer can carry out the later stage by the electronic circuit of own product is processed, and can reduce the production cost of FPC widely.Both can cover copper by single face, also can double-sided copper-clad; When carrying out double-sided copper-clad, can become two-sided FPC, when carrying out single face when covering copper, another adhesive layer of PI film can be used for being adhesively fixed of FPC, when FPC being used for LED lamp band, can FPC be fixed on the carrying object surface by another adhesive layer.The utility model not only can be applied to the LED lighting field, and can extensively be generalized to fields such as electronic product, space flight and aviation, medicine equipment.This material can reduce the manufacturing cost of FPC greatly, has accelerated the extensive use of FPC in the electronic product field.
The above only further specifies the technology contents of the utility model with embodiment; So that the reader is more readily understood; But do not represent the embodiment of the utility model to only limit to this, any technology of doing according to the utility model is extended or recreation, all receives the protection of the utility model.
Claims (4)
1. FCCL precast construction with two adhesive layers, its characteristic comprises substrate layer, and described substrate layer is a polyimide film, and the both sides of said substrate layer are provided with adhesive layer, and the outside of said adhesive layer is provided with adherent layer.
2. the FCCL precast construction with two adhesive layers according to claim 1 is characterized in that described adherent layer is the release liners of thickness between 30-260 μ m.
3. the FCCL precast construction with two adhesive layers according to claim 2 is characterized in that the thickness of said adhesive layer is between the 8-120 μ m.
4. the FCCL precast construction with two adhesive layers according to claim 3 is characterized in that described substrate layer is a thermoplastic polyimide film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201120199771XU CN202213261U (en) | 2011-06-13 | 2011-06-13 | Flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers |
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CN201120199771XU CN202213261U (en) | 2011-06-13 | 2011-06-13 | Flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers |
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CN201120199771XU Expired - Fee Related CN202213261U (en) | 2011-06-13 | 2011-06-13 | Flexible copper clad laminate (FCCL) prefabricated structure with double gluing layers |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111182735A (en) * | 2020-02-26 | 2020-05-19 | 东莞市天晖电子材料科技有限公司 | High-transmission single panel for LED lamp strip and preparation method thereof |
CN111417270A (en) * | 2020-03-30 | 2020-07-14 | 成都多吉昌新材料股份有限公司 | FPC bonding method, coverlay forming method and ultrathin FPC |
-
2011
- 2011-06-13 CN CN201120199771XU patent/CN202213261U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111182735A (en) * | 2020-02-26 | 2020-05-19 | 东莞市天晖电子材料科技有限公司 | High-transmission single panel for LED lamp strip and preparation method thereof |
CN111182735B (en) * | 2020-02-26 | 2024-01-26 | 东莞市天晖电子材料科技有限公司 | High-transmission single panel for LED lamp strip and preparation method thereof |
CN111417270A (en) * | 2020-03-30 | 2020-07-14 | 成都多吉昌新材料股份有限公司 | FPC bonding method, coverlay forming method and ultrathin FPC |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120509 Termination date: 20150613 |
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EXPY | Termination of patent right or utility model |