[summary of the invention]
Technical problem to be solved by this invention is, having overcome that existing technique is not easy is being the problem of covering copper without fibre base plate, the processing method of a kind of mode that adopts hot press pressing clad with metal foil on without fibre base plate is provided, this processing method has been simplified production technology, has been reduced cost, the composite plate of preparing not only dielectric loss is little, and metal forming is also difficult for peeling off without fibre base plate.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing method of super Material cladding plate is provided, and described processing method comprises the following steps:
Above and/or under substrate, surface is covered with adhesive successively, metal forming forms precompressed composite plate, and wherein, described adhesive is PUR;
On the upper and lower surface of precompressed composite plate, be disposed with respectively rigid plate and form a precompressed integral body;
Described precompressed integral body is put into hot press pressing, after cooling, take out precompressed integral body and obtain super Material cladding plate.
Further, in the outside of rigid plate, be also provided with brown paper.
Further, described cooling method is with the speed slow cooling to 50 of 1~20 ℃/min ℃~60 ℃.
Further, described method also comprises the step that removes rigid plate.
Further, described method also comprises the step that removes rigid plate and brown paper.
Further, described rigid plate is the mirror steel plate of 1.0~9.0 millimeters thick.
Further, described brown paper thickness is 0.1~0.8 millimeter.
Further, the thickness of described metal forming is 0.01~0.15 millimeter.
Further, the thickness of described metal forming is 0.01~0.15 millimeter.
Further, hot pressing temperature is 85 ℃~140 ℃, and the pressure of hot pressing is 3~20kg/cm
2, hot pressing time is 3~60 minutes.
Further, described PUR is ethylene-vinyl acetate copolymer, polyethylene, polypropylene, polyamides ammonium class, polyesters or polyurethanes.
Further, when described adhesive is epoxy radicals or acrylic based binders adhesive, hot pressing temperature and hot pressing time are for being curing required solidification temperature and hardening time of this epoxy adhesive or acrylic based binders.
The present invention also provides a kind of processing method of super Material cladding plate, and described processing method comprises the following steps:
Above and/or under substrate, surface is covered with adhesive successively, metal forming forms precompressed composite plate, and wherein, described adhesive is PUR;
On the upper and lower surface of precompressed composite plate, being disposed with respectively brown paper, steel plate, to form a precompressed whole;
Described precompressed integral body is put into after hot press pressing, with after the speed slow cooling to 50 of 1~20 ℃/min ℃~60 ℃, taken out, remove brown paper and steel plate and obtain required super Material cladding plate.
Further, described steel plate is the mirror steel plate of 1.0~9.0 millimeters thick.
Further, described brown paper thickness is 0.1~0.8 millimeter.
Further, the thickness of described metal forming is 0.01~0.15 millimeter.
Further, hot pressing temperature is that 85 ℃~110 ℃, the pressure of hot pressing are 5~15kg/cm
2, hot pressing time is 20~60 minutes.
Further, further improve, when described adhesive is epoxy adhesive or acrylic based binders, hot pressing temperature is that 150 ℃~180 ℃, the pressure of hot pressing are 15~25kg/cm
2, hot pressing time is 60~120 minutes.
It is a kind of by the produced super Material cladding plate of above-mentioned any one processing method that the present invention also provides, and described super Material cladding plate comprises substrate, metal forming and metal forming is sticked to the tack coat on substrate, and described substrate is without fibre base plate.
Further, the described material without fibre base plate is organic resin material.
Further, described organic resin is polyethylene, polypropylene, epoxy resin or phenolic resins polyurethane.
Further, described organic resin is polystyrene, polyester or polyamide.
Further, the adhesive that described tack coat adopts is PUR, epoxy adhesive or acrylic based binders.
Further, described PUR is ethylene-vinyl acetate copolymer, polyethylene, polypropylene, polyamides ammonium class, polyesters or polyurethanes.
Further, the adhesive that described tack coat adopts is pressure sensitive adhesive.
Further, the adhesive that described tack coat adopts is resinoid.
Further, described metal forming is Copper Foil, silver foil or aluminium foil.
The beneficial effect of processing method of the present invention is: the mode that adopts hot press pressing is the clad with metal foil processing method of Copper Foil for example on without fibre base plate, this processing method has not only been simplified production technology, has been reduced cost, and the composite plate dielectric loss of preparing is little, metal forming is also difficult for peeling off without fibre base plate, so this composite plate can be widely used in super material processing field.
[specific embodiment]
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
A processing method for super Material cladding plate, comprises the following steps, as shown in Figure 1.
A, on surface above and/or under fibre base plate, to be covered with successively adhesive, thickness be that the metal forming of 0.01~0.15 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that the mirror steel plate of brown paper, 1.0~9.0 millimeters thick of 0.1~0.8 millimeter forms a precompressed whole;
Wherein, it is more even that mirror steel plate can make hot press pass to the pressure of precompressed composite plate, guaranteed that the composite plate after pressing is smooth;
C, this precompressed integral body is put into after hot press pressing, with after the speed slow cooling to 50 of 1~20 ℃/min ℃~60 ℃, taken out, remove brown paper and steel plate and obtain required super Material cladding plate;
Because metal and the thermal coefficient of expansion without fibre base plate differ larger, so need progressively cooling rear taking-up.
In step c, when adhesive is PUR, hot pressing temperature is 85 ℃~140 ℃, is preferably 85 ℃~110 ℃, and the pressure of hot pressing is 3~20kg/cm, is preferably 5~15kg/cm
2, hot pressing time is 3~60 minutes, is preferably 20~60 minutes; Described PUR can be ethylene-vinyl acetate copolymer EVA, polyethylene, polypropylene, polyamides ammonium class, polyesters or polyurethanes etc.
When adhesive is epoxy adhesive or acrylic based binders, hot pressing temperature and hot pressing time can be curing required solidification temperature and the hardening time of this epoxy adhesive.
Certainly, when adhesive is epoxy adhesive or acrylic based binders, technological parameter is also as follows: hot pressing temperature also can be 150 ℃~180 ℃, and the pressure of hot pressing is 15~25kg/cm
2, hot pressing time is 60~120 minutes.
In above-mentioned is to be made by organic resin material without fibre base plate, conventional organic resin has thermoplastic resin and the modification kinds thereof such as polystyrene, polyethylene, polypropylene, polyvinyl chloride, polyamide, polyester or Teflon, and the thermosetting resin plastics such as epoxy resin, phenolic resins polyurethane, phenolic aldehyde or organosilicon etc.
During traditional high-temperature laminating, easily cause the distortion without fibre base plate, and the mode that adopts hot press pressing in the present embodiment clad with metal foil (for example Copper Foil, silver foil, aluminium foil on without fibre base plate, other metal formings also all can be selected) processing method, this processing method has not only been simplified production technology, has been reduced cost, and the super Material cladding plate dielectric loss of preparing is little, metal forming is also difficult for peeling off without fibre base plate, so this composite plate can be widely used in super material processing field.
Embodiment mono-
A, on the upper and lower surface of polyethylene substrate, to be covered with successively PUR, thickness be that the Copper Foil of 0.01 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.2 millimeter, and the thickness of mirror steel plate is 1.5 millimeters;
C, this precompressed integral body being put into hot press, is that 85 ℃, pressure are 5kg/cm in temperature
2lower hot pressing is after 20 minutes, with after the speed slow cooling to 50 of 10 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Be to be understood that, adopt thermoplastic resin and the modification kinds thereof such as polystyrene, polypropylene, polyvinyl chloride, polyamide, polyester, Teflon or organosilicon, and these organic resins such as thermosetting resin plastics such as epoxy resin, phenolic resins polyurethane, phenolic aldehyde or organosilicon prepare without fibre base plate, also can prepare required composite plate by this processing method.
Embodiment bis-
A, on the upper and lower surface of polyethylene substrate, to be covered with successively PUR, thickness be that the Copper Foil of 0.075 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.4 millimeter, and the thickness of mirror steel plate is 3.5 millimeters;
C, this precompressed integral body being put into hot press, is that 100 ℃, pressure are 10kg/cm in temperature
2lower hot pressing is after 40 minutes, with after the speed slow cooling to 50 of 15 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Embodiment tri-
A, on the upper and lower surface of polyethylene substrate, to be covered with successively PUR, thickness be that the Copper Foil of 0.15 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.7 millimeter, and the thickness of mirror steel plate is 7.5 millimeters;
C, this precompressed integral body being put into hot press, is that 110 ℃, pressure are 15kg/cm in temperature
2lower hot pressing is after 60 minutes, with after the speed slow cooling to 50 of 20 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Embodiment tetra-
Embodiment tetra-is that with respect to embodiment mono-difference used adhesive is for epoxy adhesive;
A, on the upper and lower surface of polyethylene substrate, to be covered with successively epoxy adhesive, thickness be that the Copper Foil of 0.01 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.5 millimeter, and the thickness of mirror steel plate is 4.5 millimeters;
C, this precompressed integral body being put into hot press, is that 150 ℃, pressure are 15kg/cm in temperature
2lower hot pressing is after 60 minutes, with after the speed slow cooling to 50 of 20 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Embodiment with respect to embodiment bis-, three while using epoxy adhesive has just repeated no more; Can certainly use acrylic based binders.
Embodiment five
With respect to above embodiment, in embodiment five, in order to save operation, to expand the scale of production, hot press can one step press polylith precompressed composite plate; Detailed process is as follows:
A, on the upper and lower surface of polyethylene substrate, to be covered with successively PUR, thickness be that the Copper Foil of 0.08 millimeter forms precompressed composite plate, and repeating step a, prepares polylith precompressed composite plate, as 5 precompressed composite plates;
B, going up most between the upper surface of precompressed composite plate, adjacent precompressed composite plate, descending the lower surface of precompressed composite plate to be provided with multiwall kraft and multi-disc mirror steel plate most, to form a precompressed whole, make the upper and lower surface of precompressed composite plate all be pasted with brown paper, mirror steel plate is attached at another surface of brown paper; Wherein every layer of brown paper has 2~10, and the thickness of every is 0.6 millimeter, and the thickness of mirror steel plate is 5.5 millimeters;
C, this precompressed integral body being put into hot press, is that 110 ℃, pressure are 15kg/cm in temperature
2lower hot pressing is after 60 minutes, with after the speed slow cooling to 50 of 10 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains the super Material cladding plate of polylith.
Should be appreciated that when repeating step a, can adopt prepared by different organic resin materials without fibre base plate, can prepare the composite plate that material is different simultaneously.
Embodiment six
A, on the upper and lower surface of polyethylene substrate, to be covered with successively EVA hot melt adhesive film, thickness be that the Copper Foil of 0.036 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.2 millimeter, and the thickness of mirror steel plate is 1.5 millimeters;
C, this precompressed integral body being put into hot press, is that 85 ℃, pressure are 5kg/cm in temperature
2lower hot pressing is after 20 minutes, with after the speed slow cooling to 50 of 10 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Be to be understood that, adopt thermoplastic resin and the modification kinds thereof such as polystyrene, polypropylene, polyvinyl chloride, polyamide, polyester, Teflon or organosilicon, and these organic resins such as thermosetting resin plastics such as epoxy resin, phenolic resins polyurethane, phenolic aldehyde or organosilicon prepare without fibre base plate, also can prepare required composite plate by this processing method.
Embodiment seven
A, on the upper and lower surface of polyethylene substrate, to be covered with successively PO PUR, thickness be that the Copper Foil of 0.075 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.4 millimeter, and the thickness of mirror steel plate is 3.5 millimeters;
C, this precompressed integral body being put into hot press, is that 100 ℃, pressure are 10kg/cm in temperature
2lower hot pressing is after 40 minutes, with after the speed slow cooling to 50 of 15 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Embodiment eight
Embodiment eight is that with respect to embodiment mono-difference used adhesive is for epoxy adhesive;
A, on the upper and lower surface of polycarbonate substrate, be coated with successively that to be covered with two component bisphenol-A epoxy based adhesives, thickness be that the Copper Foil of 0.01 millimeter forms precompressed composite plate;
B, on the upper and lower surface of precompressed composite plate, being disposed with respectively thickness, to be that three layers of brown paper, two mirror steel plates form a precompressed whole, and wherein every layer of brown paper has 5, and the thickness of every is 0.5 millimeter, and the thickness of mirror steel plate is 4.5 millimeters;
C, this precompressed integral body being put into hot press, is that 150 ℃, pressure are 15kg/cm in temperature
2lower hot pressing is after 60 minutes, with after the speed slow cooling to 50 of 20 ℃/min ℃, takes out, and removes brown paper and steel plate and obtains required super Material cladding plate.
Embodiment with respect to embodiment bis-, three while using epoxy adhesive has just repeated no more; Can certainly use acrylic based binders.
Embodiment nine
On the first silk-screen in the upper and lower surface of polystyrene substrate SBS series pressure sensitive adhesive, to add thickness be the Copper Foil of 0.018 millimeter, puts into hot press, 60 ℃ of constant temperature, with 15kg/cm
2pressure hot pressing 10 minutes, the super Material cladding plate that takes out requiredly;
By reference to the accompanying drawings embodiments of the invention are described above; but the present invention is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment is only schematic; rather than restrictive; those of ordinary skill in the art is under enlightenment of the present invention; not departing from the scope situation that aim of the present invention and claim protect, also can make a lot of forms, within these all belong to protection of the present invention.