CN202202876U - Special machine for construction of mid-partition wall in tunnel - Google Patents

Special machine for construction of mid-partition wall in tunnel Download PDF

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Publication number
CN202202876U
CN202202876U CN 201120261916 CN201120261916U CN202202876U CN 202202876 U CN202202876 U CN 202202876U CN 201120261916 CN201120261916 CN 201120261916 CN 201120261916 U CN201120261916 U CN 201120261916U CN 202202876 U CN202202876 U CN 202202876U
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China
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mid
board
slide bar
oil cylinder
hinged
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Inventor
钟唯敏
葛金科
邵亮
朱建华
孔祥鹏
杨继范
荣建
徐震东
钟起祖
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Shanghai Urban Construction Municipal Engineering Group Co Ltd
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Shanghai No2 Municipal Engineering Co Ltd
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Abstract

The utility model relates to a mechanical hoisting tool, in particular to a special machine for construction of a mid-partition wall in a tunnel. The special machine is used for installing prefabricated mid-partition wall in the tunnel. The special machine comprises a crawler unit, a mechanical arm and a manipulator, wherein the crawler unit is used for running on a tunnel lane plate; a rotation platform is fixedly arranged on the crawler unit in a horizontal rotating manner; the mechanical arm is hinged on a connecting rod mechanism at the upper end of the rotation platform for driving the manipulator to move and turn over along the perpendicular direction; and the manipulator is used for clamping the mid-partition wall and controlling the movement or rotation of the mid-partition wall along a plurality direction. The special machine has the advantages that each performance of the mechanical structure provided by the utility model can meet requirements in construction site; compared with the traditional construction mode, the construction period can be greatly accelerated; the construction quality of the mid-partition wall can be improved; moreover, greater popularizing and demonstration significances are provided.

Description

Tunnel mid-board construction special-purpose machinery
Technical field
The utility model relates to a kind of mechanical lifting instrument, is specifically related to a kind of tunnel mid-board construction special-purpose machinery, is used for the installation of prefabricated mid-board in the tunnel.
Background technology
When runing simultaneously in a tunnel,, mid-board need be set in the tunnel upper and lower column rule is run in two separate space for solving ventilation, environment and the escape problem in tunnel for upper and lower column rule.The mid-board of correlation technique generally adopts cast-in-place concrete structure, and mid-board utilizes the bar planting mode to be connected with tunnel duct piece.There is following problem in this design: the one, and this type of mid-board height is all bigger, and generally all more than 6m, and thinner thickness generally is no more than 500mm, adopts the very inconvenience of formwork erection of constructing of cast-in-place mode, and speed of application is also slower; The 2nd, the concrete pouring quality of the junction of mid-board and tunnel duct piece is difficult to guarantee; The 3rd, mid-board and tunnel duct piece are fixed through bar planting, and mid-board has limited the vertical deformation of tunnel duct piece structure, have changed the stressed and deformation pattern of tunnel duct piece structure Design; The 4th, along the mid-board structure axis direction in tunnel; The segmentation of mid-board is longer; Usually about 20m, and the tunnel duct piece width is between 1m~1.5m, and the existence of mid-board has increased the coupling stiffness between the adjacent tunnel duct piece like this; Run counter to the design original intention that flexibly connects between the tunnel duct piece, unfavorable to the antidetonation of the mid-board structure in tunnel.
Therefore, those skilled in the art is devoted to develop a kind of mid-board structure of novel tunnel.Application number is the mid-board structure that 200910246077 Chinese invention patent has proposed a kind of prefabricated; This mid-board is to extend the reinforced concrete precast member that is provided with along the length of tunnel direction; Tunnel duct piece links to each other through draw-in groove with said mid-board, and it is inboard that said draw-in groove is fixed in said tunnel duct piece, and is provided with and is used to accommodate the said mid-board upper end groove that Open Side Down; Said lane plate links to each other through pedestal with said mid-board; Said pedestal is fixed in said lane plate center, and is provided with the groove that the opening that is used to accommodate said mid-board bottom makes progress, and joint bar is reserved to fix with pedestal in the mid-board lower end.Establish rebate between the mid-board, paste fourth cyanogen cork-rubber between tenon, the peripheral elastic fireproof sealant filleting that adopts.
This kind structure is convenient to construction, saves the duration simultaneously, but has proposed new requirement for installation.The mid-board deadweight is heavier, and planar dimension is big, and member is thinner, and setting height(from bottom) is higher.Require assembling machine in circular tunnel, only can take the operation of half range road surface.Require assembling machine can both finely tune operation in all directions.The deadweight of assembling machine requires light as far as possible.In addition, assembling machine adopts electricity to drive, and considers that tunnel line is long, and the voltage drop problem of low-voltage power supply generation requires assembling machine power should not surpass 60kw satisfying under the situation of function of use.Present needleless still is to the special installation apparatus of this kind mid-board structure.
Summary of the invention
The purpose of the utility model is the weak point according to above-mentioned prior art; Mid-board construction special-purpose machinery in a kind of tunnel is provided; This tunnel mid-board construction special-purpose machinery comprises crawler unit, mechanical arm and mechanical arm assembly; Can carry out the rotating structure of 90 degree when work is walked, got on the bus to crawler self, mechanical arm adopts big forearm linkage to come the elevating mechanism hand, and manipulator can be finely tuned in all directions.
The utility model purpose realizes being accomplished by following technical scheme:
A kind of tunnel mid-board construction special-purpose machinery; Relate to a kind of installation of prefabricated component formula mid-board; It is characterized in that: said special-purpose machinery mainly is made up of frame, chassis and walking mechanism, manipulator; Wherein chassis and walking mechanism supporting fixed frame is mounted with the single-revolution platform at least on the said frame, and manipulator is articulated and connected through mechanical arm and is fixed on the said revolving dial.
Said mechanical arm comprises big arm and forearm, and said big arm one end is articulated on the said revolving dial, and its other end and said forearm middle part are hinged; Said forearm one end and said manipulator are hinged; Its other end is hinged with the forearm oil cylinder, and said forearm oil cylinder and said big arm middle part are hinged, are hinged with a big arm oil cylinder on the said revolving dial; Said big arm oil cylinder and said big arm middle part are hinged; Said forearm middle part is hinged with an overturning oil cylinder, and the said overturning oil cylinder other end is hinged with a connecting rod, and the said connecting rod other end and said manipulator are hinged.
Said crawler unit comprises track rail assembly, frame and can horizontally rotate formula is located at the revolving dial on the frame, the said track drive centre of sprocket line of the shaft centerline of said revolving dial distance be roughly forward and backward sprocket wheel wheelspan 1/3.
Constitute inboard spacing between the left and right sides crawler belt of said track rail assembly greater than the width of the vehicle that is used to transport said mid-board.
Said manipulator is made up of the gripping mechanism with slide bar II, the slide block with slide bar I and frame construction; Said frame construction and said mechanical arm are hinged; Said slide bar I and said frame construction socket; Said slide bar II and said slide block socket, said gripping mechanism also is provided with clamp and clamp oil cylinder, is used for the said mid-board of clamping.
Said frame construction upper end is provided with a rotational fuel tank and reaches the rotating shaft perpendicular to frame construction; Said rotating shaft is set with a sliding sleeve outward turnably; Forearm and rod hinge connection on said sliding sleeve and the said mechanical arm; Said frame construction lower end vertical distribution has at least three each and every one parallel fine setting oil cylinders, and can stretch out the said mid-board of pushing tow through the piston rod of controlling said fine setting oil cylinder to reach the effect of fine setting; Wear a hole I who ejects direction perpendicular to said fine setting oil cylinder on the said frame construction, the said slide bar I of suit in the said hole; Said slide block can slide bar I be that axle rotates, and said slide bar I can drive in the I of hole through at least one slide bar oil cylinder I and move axially; Said slide block is provided with and the axial vertical hole II that ejects direction and hole I perpendicular to said fine setting oil cylinder, the said slide bar II of suit in the said hole II; Said gripping mechanism can slide bar II be that axle rotates, and can drive in the II of hole through two slide bar oil cylinder II and move axially, and said clamp and clamp oil cylinder are located at slide bar II two ends.
Said slide block two ends distribute and are extended with coaxial round bar, and constitute described slide bar I, and said hole II is located at said slide block center.
Said fine setting oil cylinder quantity is four, and is that the center is symmetrically distributed with the intersection point of said slide bar I and slide bar II projection.To being explained as follows of this technical scheme: can find out that by the said structure relation slide bar I and slide bar II are all perpendicular to finely tuning oil cylinder, and slide bar I is vertical each other with slide bar II.In the time of thus on being projected to slide bar I and slide bar II on the plane axial perpendicular to the fine setting oil cylinder, slide bar I projection is vertical with slide bar II projection and have an intersection point.When four fine setting oil cylinders were symmetrical with this intersection point, arbitrary oil cylinder piston bar stretched out identical stroke, and the angular dimension that mid-board rotates is consistent (direction is different), can realize the accurate control of rotating for mid-board thus.
The quantity of said slide bar oil cylinder I and slide bar oil cylinder II is two.
Said tunnel duct piece links to each other through draw-in groove with said mid-board; It is inboard that said draw-in groove is fixed in said tunnel duct piece; And be provided with and be used to accommodate the said mid-board upper end groove that Open Side Down, said lane plate links to each other through pedestal with said mid-board, and said pedestal is fixed in said lane plate center; And be provided with the groove that the opening that is used to accommodate said mid-board bottom makes progress, the grapple connector that supplies clamp to clamp is installed on the said mid-board.
The utility model has the advantages that: each item performance of the frame for movement that the utility model proposed satisfies the requirement of job site; Traditional relatively form of construction work; Can accelerate the construction period significantly, promote the construction quality of mid-board, have bigger popularization and demonstration meaning.
Description of drawings
Fig. 1 is a mid-board special-purpose machinery working state schematic representation among the utility model embodiment;
Fig. 2 is a mid-board special-purpose machinery unitary side view among the utility model embodiment;
Fig. 3 is the whole vertical view of mid-board special-purpose machinery among the utility model embodiment;
Fig. 4 is a manipulator part lateral view;
Fig. 5 is a manipulator part vertical view;
Fig. 6 is a crawler unit part lateral view.
The specific embodiment
Through embodiment the utility model characteristic and other correlated characteristic are done further explain below in conjunction with accompanying drawing, so that technician's of the same trade understanding:
Shown in Fig. 1-6, label 1-35 representes respectively: track section of jurisdiction 1, mid-board 2, lane plate 3, draw-in groove 4, pedestal 5, crawler unit 6, frame 7, running motor 8, drive sprocket 9, guide wheel 10, revolving dial 11, track rail assembly 12, thrust wheel 13, holder sprocket wheel 14, mechanical arm 15, big arm 16, big arm oil cylinder 17, forearm 18, forearm oil cylinder 19, overturning oil cylinder 20, manipulator 21, frame construction 22, slide block 23, gripping mechanism 24, fine setting oil cylinder 25, slide bar I26, slide bar oil cylinder I27, slide bar II28, slide bar oil cylinder II29, clamp 30, clamp oil cylinder 31, front and back sliding sleeve 32, rotational fuel tank 33, connecting rod 34, sliding sleeve 35.
Shown in Fig. 1; The tunnel mid-board structure that the utility model is related; It comprises some splicings mutually tunnel duct pieces 1, be positioned at least two mid-boards 2 that tunnel duct piece 1 and an end link to each other with tunnel duct piece 1, the lane plate 3 that is positioned at tunnel duct piece 1; One end links to each other with lane plate 3, the pedestal 5 that the other end and mid-board 2 links to each other, is connected the draw-in groove 4 of tunnel duct piece 1 and mid-board 2 respectively.Tunnel duct piece 1 spliced moulded the cylindrical of hollow that is.The cross section of mid-board 2 is " I " type, and it adopts prefabricated reinforced concrete structure, and along the bearing of trend in tunnel, the length of mid-board 2 is identical with the length of tunnel duct piece 1.Draw-in groove 4 is a prefabricated reinforced concrete structure also, which is provided with the groove of the upper end of accommodating mid-board 2, and 2 of this draw-in groove 4 and mid-boards are reserved an amount of gap, are filled with the fire resistant flexible material in this gap.In addition, draw-in groove 4 and said tunnel duct piece 1 are for being fixedly connected, and in this embodiment, said draw-in groove member 8 links to each other through expansion bolt 6 with tunnel duct piece 1.Prepared screw-bolt hole on pedestal 5 realizes that bolt connects mid-board 2 and pedestal 5, makes things convenient for assembling construction, accelerates the assembly unit progress.
Referring to accompanying drawing 1-6, the partition wall special-purpose machinery was mainly by crawler unit 7, mechanical arm 15 and can finely tune mobile manipulator 21 and form among present embodiment was described.Below be described in detail for said modules:
Crawler unit 7
Because crawler type walking mechanism tractive force is big, grounding pressure is little, and shortcoming is that translational speed is slow.The speed of travel lower (0.6 kilometer/hour) that requires when but the median septum operation is installed, so walking mechanism adopts crawler type.
This device is the chassis special of mid-board construction machinery, by the frame 7 of H type, hydraulic moving motor 8, drive sprocket 9, thrust wheel 13, holder sprocket wheel 14, guide wheel 10, be wound in track rail assembly 12 between drive sprocket 9 and the guide wheel 10, revolving dial 11 etc. and partly form.The body of two running motors 8 is individually fixed in two rear sides of frame 7, and its output drives and connects drive sprocket 9, makes the hydraulic moving horse from the hydraulic oil of oil pump, and 8 rotate, and rotate thereby drive drive sprocket 9.Thereby drive sprocket 9 moves chassis whole with the relative motion of track rail assembly 12.Two guide wheels 10 are loaded on two front sides of frame 7, and its axle that is parallel to drive sprocket 9 is provided with.Thrust wheel 13 links to each other with frame 7 and is bearing on the track rail assembly 12, the weight of supporting machinery.Holder sprocket wheel 14 is contained on the frame 7 of both sides, and the axle of thrust wheel 13 and holder sprocket wheel 14 all is parallel to the axle of said drive sprocket 9.Revolving dial 11 is installed in the upper end of frame 7, and can horizontally rotate, and can relatively rotate thereby drive mechanical arm 15 parts.Motor, high-pressure oil pump, hydraulic oil container, hydraulic oil radiator, control system, balance weight are housed on the revolving dial 11.
The main structure parameters of crawler unit 7: track pitch 154mm, track shoe width 400mm, wheelspan 3300mm, gauge 2500mm, employing fluid motor-driven.To consider during the meter walking mechanism; The centre of gyration of mid-board special-purpose machinery is wanted as close as possible mid-board 2; So the gauge of 2500mm has guaranteed that mid-board special-purpose machinery both sides track rail assembly 12 can insert the mid-board member has been transported outside the battery truck in tunnel that mid-board 2 is more near the machinery rotation center.
Simultaneously crawler unit 7 different with the crawler unit of routine have different as follows:
1, the turning cylinder of revolving dial 11 is very near from drive sprocket 9 centers, and its distance approximates 1/3 of wheel base, and this ratio is about 1/2 in the common crawler unit.
2, left and right sides track gage broad, between crawler belt inboard width greater than the width of transport member vehicle, thereby can make the chassis more near member, stability and alleviated mechanical weight when having improved mechanical work greatly.
Mechanical arm 15
Mechanical arm 15 comprises big arm 16, big arm oil cylinder 17, forearm 18, forearm oil cylinder 19 and overturning oil cylinder 20.Wherein said big arm 16 1 ends are articulated on the said revolving dial 11; Its other end and said forearm 18 middle parts are hinged; Said forearm 18 1 ends and said manipulator 21 are hinged; The hinged forearm oil cylinder 19 of its other end, said forearm oil cylinder 19 is hinged with said big arm 16 middle parts, the hinged big arm oil cylinder 17 in said revolving dial 11 upper ends.Said big arm oil cylinder 17 is hinged with said big arm 16 middle parts.The oil cylinder seat of the hinged overturning oil cylinder 20 in said forearm 18 middle parts, said overturning oil cylinder 20 ejects pistons end and is hinged with a connecting rod 34, and said connecting rod 34 other ends and said manipulator 21 are hinged.Make big forearm motion through big arm oil cylinder 17, forearm oil cylinder 19, it is moving to make manipulator 21 press desired trajectory from face.
Manipulator 21
The core of mid-board special-purpose machinery is a manipulator 21; Manipulator 21 is the parts that in tunnel mid-board work progress, pick up, move mid-board 2; And when mid-board 2 is moved to the installation site; About carrying out, all around fine setting and around the rotary fine adjustment of three directions of mid-board member axis, to guarantee that mid-board 2 can accurately installation in position.The fine setting of all directions of manipulator 21 all adopts hydraulic jack to accomplish.
Manipulator 21 is made up of frame construction 22, a slide block 23 and a gripping mechanism 24:
Be distributed with 4 fine setting oil cylinders 25 that laterally arrange on the said frame construction 22, these four fine setting oil cylinders 25 are fixed on the same plane and eject direction all down.Wear a hole I (not shown) that ejects direction perpendicular to said fine setting oil cylinder 25 on the frame construction 22; Hole I is made up of two coaxial holes here; And has the open space of an end between these two holes; Be used for slide block 23 and move betwixt or rotation, be called hole I here for simplifying description, two holes being closed.Wherein also be provided with a slide bar oil cylinder I27 on the frame construction 22, the pin ear that the Shen goes out on the slide bar oil cylinder I27 other end and the slide block 23 links to each other.
Have on said slide block 23 bodies and the hole II vertical with hole I; And its two ends are symmetrical in hole II and extend respectively and be provided with coaxial round bar; And constitute slide bar I26, and two semiaxis round bars of slide bar I26 are plugged in respectively in two holes of hole I, and slide block 23 then is arranged in above-mentioned open space; And can slide bar I26 be that axle rotates, can vertically move (promptly moving axially) at the driving lower edge of slide bar oil cylinder I27 slide bar I26 simultaneously.
Also be provided with a slide bar oil cylinder II29 on the slide block 23, the cylinder body of slide bar oil cylinder II29 links to each other with slide block 23, and piston rod links to each other with the slide bar II28 of gripping mechanism 24.
Said gripping mechanism 24 has slide bar II28, the clamp 30 of being located at slide bar II28 two ends and the clamp oil cylinder 31 that is set in the said hole II, and clamp 30 and clamp oil cylinder 31 are used for the said mid-board 2 of clamping.Identical with above-mentioned slide bar I26 structure, gripping mechanism 24 can slide bar II28 be that axle rotates equally, and slide bar II28 can drive in the II of hole through slide bar oil cylinder II29 and move axially simultaneously.
Because slide bar I26, slide bar II28 are free to rotate in hole I, hole II, when four above-mentioned fine setting oil cylinders 25 eject, promote mid-board 2 and rotate around slide bar I26 and/or slide bar II28.For realizing above-mentioned structure, fine setting oil cylinder 25, hole I and hole II from top to bottom distribute successively simultaneously.Thus,, can make 25 top mid-boards 2 of different fine setting oil cylinders, rotate thereby reach the fine setting that makes mid-board 2 through handling the combination of different fine setting oil cylinders 25.
Frame construction 22 upper ends also are provided with a rotational fuel tank 33 and front and back sliding sleeve 32, and front and back sliding sleeve 32 is by rotating shaft (meaning not shown in the figures) and be set in the outer sliding sleeve of this rotating shaft 35 formations.Wherein, The rotating shaft vertical fixing is on frame construction 22, and sliding sleeve 35 outsides are terminal hinged, hinged with connecting rod 34 with forearm 18 then, when control overturning oil cylinder 20 is flexible; Drivening rod 34 rotates; Make sliding sleeve 35 vertically revolve and turn 90 degrees that simultaneously frame construction 22 rotates to be vertical direction by horizontal direction, drives mid-board 2 whole upsets thus.The other end of rotational fuel tank 33 links to each other with sliding sleeve 35 external surfaces.Handle rotational fuel tank 33 rotating shaft and sliding sleeve 35 are relatively rotated, thereby mid-board 2 is finely tuned rotation on horizontal plane.
Calculate for above-mentioned power and driving
1, motor power (output)
Because motor power (output) commonly used is 55KW below the 60KW, be that 55KW/1500 changes so confirm mid-board special-purpose machinery power of motor
2, select hydraulic total pump for use, select GjCB404010 triple gear pump for use, discharge capacity is (40+40+10) ml/rev, and system works pressure is set at 25Mpa, and pioneer pump pressure is set at 3Mpa, and then complete machine hydraulic pressure general power is in order to method is definite down
N=(PQ+P ' Q ')/450 (horsepower)
N---hydraulic power
P---system's rated operating pressure, P=25Mpa
Q---main oil pump flow, Q=(40+40) * 1500/1000=120L
P '---pilot pressure, P '=3Mpa
Q '---pioneer pump flow, Q '=10 * 1500/1000=15L
N=(250×120+30×15)/450/1.36=49.76kw
Hydraulic power N is less than motor power (output), and abandoning the installation hydraulic system can operate as normal.
The hydraulic power of hydraulic pressure main system
N′=250×120/450/1.36=49.02kw
3, walking drives and calculates
(1) driving wheel Parameter Calculation
Driving wheel pitch diameter D k: driving wheel tooth number Z=21, because driving wheel is two tooth transmissions, therefore equivalent driving wheel tooth number Z '=Z/2=10.5, then
D ?k=s/sin(180°/Z′)=154/?sin(180°/10.5)=522.468mm
Wherein: s is the driving wheel pitch, s=154mm
(2) single running motor calculates
Qualification input general power: the Z=49.02kw of pump, two variable pump p 1, p 2Maximum pump discharge q=2 * 40ml/rev, pump be output pressure p=25Mpa when operating at full capacity, the mechanical efficiency η mb=0.92 of pump, volumetric efficiency η vb=0.94.
The maximum speed of travel of installation of abandoning is 0.6km/h, and therefore the maximum speed of row motor does
N=0.6 * 1000/60/ ∏/D k=6.1 rev/mins
The installation complete machine weight of abandoning maximum control is below 20 tons, and mid-board prefabricated component weight is 6 tons, and according to the caterpillar machinery theory of going, the gross tractive effort of running gear approximates 80 heavy ﹪ of the installation machine of abandoning, and then the tractive force of one-sided crawler belt does
F=0.4×(20000+6000)=104000kg
The moment of torsion that acts on the sprocket wheel does
M′=F×D ?k?/2=10400×0.522/2=2714.4kgm
The output torque of running motor does
M=?M′/i/η=2714.4/100/0.9=30.16kgm
η---the mechanical efficiency of walking transmission gets 0.9.
The pressure reduction of getting running motor two chambeies is 230 kg/cm, then the running motor discharge capacity
q?=628M/230/ηmm?=628×30.16/230/0.95=86.68ml/r
η mm mechanical efficiency gets 0.95,
The required flow of each motor does
Q=qn/1000/ηvm=86.68×6.1×100/1000/0.98=53.95L
η vm volumetric efficiency gets 0.98
4, revolution drives and calculates
The flow of rotary motor is by constant displacement pump p 1Provide, running motor is not worked when working because of rotary motor, supplies with the hydraulic oil of running motor and has supplied with rotary motor, fetches that to change parameters of hydraulic motor identical with the running motor parameter.
Revolution horse discharge capacity q=86.68ml/r, gearratio i=100, mechanical efficiency η mm=0.85, volumetric efficiency η vm=0.98.The actual flow of pump: Q '=Q * η vb=60 * 0.94=56.4 l/min
The theoretical output torque T:T=pq/2/ of rotary motor π=230 * 86.68/2/ π=31.74kgm
Rotary motor output gear actual torque T ':
T′=pq′/2/π*ηmb=230×86.68/2/π×0.92=29.21kgm
Rotary motor output gear diameter D calculates:
Pivoting support selects 1120 specifications, and ring gear tooth number Z e=95, modulus m=10mm, the per minute of getting on or off the bus change 1 relatively and change, then rotary motor pinion number of teeth Z=950/6.1/10=15.57.Getting the pinion number of teeth is 16 teeth.
D=m·Z=10×16=160mm
In the formula: m is a rotary motor output gear modulus, m=10mm,
Z is the rotary motor output gear number of teeth, Z=16
The speed reducing ratio i ' of rotary motor output gear and ring gear calculates:
i′=Ze/Z=95/16=5.9375
5, revolution drives and calculates
The installation of abandoning must be calculated the stability when extreme position, and concrete operating mode is following:
A, the stability of installation when just picking up the mid-board prefabricated component of abandoning
Stable moment is G * A1, stable moment F * A2
Stability coefficient:
K=?(F×A2)/(G×A1)
After the calculating, then stable like K >=2, otherwise, take to increase balance weight, arrange calculating again behind the platform component position again that the installation of guaranteeing to abandon is stable.
B, the installation of abandoning are in the stability of turning over the mid-board prefabricated component when turning 90 degrees the upright position
Calculate content with (1).
C, the stability of installation when receiving the mid-board prefabricated component to the centre of gyration of abandoning
Calculate content with (1).
D, the stability of installation when being put into the installation site to the mid-board prefabricated component of abandoning
Calculate content with (1).
In conjunction with the said apparatus structure, below be elaborated for the course of work of this mid-board special-purpose machinery:
1, mid-board 2 lies on the transport vehicle; The mid-board special-purpose machinery is forward near mid-board 2; Handle mechanical arm 15 and manipulator 21; Drive clamps 30 through clamp oil cylinder 31 and make manipulator 21 pick up mid-board 2 and move up, when arriving certain altitude through handle overturning oil cylinder 20 make mid-board 1 upset become with ground 90 spend vertical.
2, handle forearm 18 through forearm oil cylinder 19, mid-board 2 is received to complete machine revolving dial 11.
3, handle motor on the revolving dial 11, revolving dial is turn 90 degrees for 11 times, revolving dial 11 mid-board installation site in the tunnel is handled big forearm and manipulator and is respectively finely tuned joystick, moves to the installation site to mid-board.
4, handle slide bar oil cylinder II29 and slide bar oil cylinder I27, can make that slide bar II28 is laterally mobile along slide block 23 frame construction 22 in, slide block 23 vertically moves in the open space of frame construction 22.
4, handle 25 combinations of rotation fine setting oil cylinder, can make frame construction 22 rotate fine setting around slide bar II28 or slide bar I26 respectively.
5, handle rotational fuel tank 33, sliding sleeve 32 relatively rotates before and after can making, and mid-board 2 is rotated fine setting in the Z plane.

Claims (10)

1. tunnel mid-board construction special-purpose machinery; Relate to a kind of installation of prefabricated component formula mid-board; It is characterized in that: said special-purpose machinery mainly is made up of frame, chassis and walking mechanism, manipulator; Wherein chassis and walking mechanism supporting fixed frame is mounted with the single-revolution platform at least on the said frame, and manipulator is articulated and connected through mechanical arm and is fixed on the said revolving dial.
2. a kind of tunnel according to claim 1 mid-board construction special-purpose machinery, it is characterized in that: said mechanical arm comprises big arm and forearm, said big arm one end is articulated on the said revolving dial; Its other end and said forearm middle part are hinged, and said forearm one end and said manipulator are hinged, and its other end is hinged with the forearm oil cylinder; Said forearm oil cylinder and said big arm middle part are hinged; Be hinged with a big arm oil cylinder on the said revolving dial, said big arm oil cylinder and said big arm middle part are hinged, and said forearm middle part is hinged with an overturning oil cylinder; The said overturning oil cylinder other end is hinged with a connecting rod, and the said connecting rod other end and said manipulator are hinged.
3. a kind of tunnel according to claim 1 mid-board construction special-purpose machinery; It is characterized in that: said crawler unit comprises track rail assembly, frame and can horizontally rotate formula is located at the revolving dial on the frame, the said track drive centre of sprocket line of the shaft centerline of said revolving dial distance be roughly forward and backward sprocket wheel wheelspan 1/3.
4. a kind of tunnel according to claim 3 mid-board construction special-purpose machinery is characterized in that: constitute inboard spacing between the left and right sides crawler belt of said track rail assembly greater than the width of the vehicle that is used to transport said mid-board.
5. a kind of tunnel according to claim 1 mid-board construction special-purpose machinery; It is characterized in that: said manipulator is made up of the gripping mechanism with slide bar II, the slide block with slide bar I and frame construction; Said frame construction and said mechanical arm are hinged, said slide bar I and said frame construction socket, said slide bar II and said slide block socket; Said gripping mechanism also is provided with clamp and clamp oil cylinder, is used for the said mid-board of clamping.
6. a kind of tunnel according to claim 5 mid-board construction special-purpose machinery; It is characterized in that: said frame construction upper end is provided with a rotational fuel tank and reaches the rotating shaft perpendicular to frame construction; Said rotating shaft is set with a sliding sleeve outward turnably; Forearm and rod hinge connection on said sliding sleeve and the said mechanical arm; Said frame construction lower end vertical distribution has at least three each and every one parallel fine setting oil cylinders, and can stretch out the said mid-board of pushing tow through the piston rod of controlling said fine setting oil cylinder to reach the effect of fine setting; Wear a hole I who ejects direction perpendicular to said fine setting oil cylinder on the said frame construction, the said slide bar I of suit in the said hole I; Said slide block can slide bar I be that axle rotates, and said slide bar I can drive in the I of hole through at least one slide bar oil cylinder I and move axially; Said slide block is provided with the axial vertical hole II that ejects direction and hole I with said fine setting oil cylinder, the said slide bar II of suit in the said hole II; Said gripping mechanism can slide bar II be that axle rotates, and can drive in the II of hole through two slide bar oil cylinder II and move axially, and said clamp and clamp oil cylinder are located at slide bar II two ends.
7. a kind of tunnel according to claim 5 mid-board construction special-purpose machinery, it is characterized in that: said slide block two ends distribute and are extended with coaxial round bar, and constitute described slide bar I, and said hole II is located at said slide block center.
8. a kind of tunnel according to claim 5 mid-board construction special-purpose machinery, it is characterized in that: said fine setting oil cylinder quantity is four, and is the center symmetrical distribution with the intersection point of said slide bar I and slide bar II projection.
9. a kind of tunnel according to claim 5 mid-board construction special-purpose machinery, it is characterized in that: the quantity of said slide bar oil cylinder I and slide bar oil cylinder II is two.
10. a kind of tunnel according to claim 1 mid-board construction special-purpose machinery; It is characterized in that: said tunnel duct piece links to each other through draw-in groove with said mid-board; It is inboard that said draw-in groove is fixed in said tunnel duct piece; And be provided with and be used to accommodate the said mid-board upper end groove that Open Side Down, said lane plate links to each other through pedestal with said mid-board, and said pedestal is fixed in said lane plate center; And be provided with the groove that the opening that is used to accommodate said mid-board bottom makes progress, the grapple connector that supplies clamp to clamp is installed on the said mid-board.
CN 201120261916 2011-07-23 2011-07-23 Special machine for construction of mid-partition wall in tunnel Expired - Lifetime CN202202876U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322278A (en) * 2011-07-23 2012-01-18 上海市第二市政工程有限公司 Special machinery for constructing middle partition wall in tunnel
CN103775109A (en) * 2014-01-03 2014-05-07 上海市基础工程集团有限公司 Steel ring mounting machine for tunnel construction
CN110241851A (en) * 2019-05-31 2019-09-17 湖北建科国际工程有限公司 A kind of prefabricated tube coupling pressing device of pipe gallery
CN113202519A (en) * 2021-04-22 2021-08-03 河南新科起重机股份有限公司 Median septum erection equipment is used in tunnel construction
CN113431633A (en) * 2021-06-29 2021-09-24 上海隧道工程有限公司 Method for mounting full-prefabricated intermediate wall in ultra-large diameter tunnel

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102322278A (en) * 2011-07-23 2012-01-18 上海市第二市政工程有限公司 Special machinery for constructing middle partition wall in tunnel
CN102322278B (en) * 2011-07-23 2013-08-28 上海城建市政工程(集团)有限公司 Special machinery for constructing middle partition wall in tunnel
CN103775109A (en) * 2014-01-03 2014-05-07 上海市基础工程集团有限公司 Steel ring mounting machine for tunnel construction
CN110241851A (en) * 2019-05-31 2019-09-17 湖北建科国际工程有限公司 A kind of prefabricated tube coupling pressing device of pipe gallery
CN113202519A (en) * 2021-04-22 2021-08-03 河南新科起重机股份有限公司 Median septum erection equipment is used in tunnel construction
CN113202519B (en) * 2021-04-22 2024-05-28 河南新科起重机股份有限公司 Middle partition board mounting equipment for tunnel construction
CN113431633A (en) * 2021-06-29 2021-09-24 上海隧道工程有限公司 Method for mounting full-prefabricated intermediate wall in ultra-large diameter tunnel

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