The specific embodiment
Through embodiment the utility model characteristic and other correlated characteristic are done further explain below in conjunction with accompanying drawing, so that technician's of the same trade understanding:
Shown in Fig. 1-6, label 1-35 representes respectively: track section of jurisdiction 1, mid-board 2, lane plate 3, draw-in groove 4, pedestal 5, crawler unit 6, frame 7, running motor 8, drive sprocket 9, guide wheel 10, revolving dial 11, track rail assembly 12, thrust wheel 13, holder sprocket wheel 14, mechanical arm 15, big arm 16, big arm oil cylinder 17, forearm 18, forearm oil cylinder 19, overturning oil cylinder 20, manipulator 21, frame construction 22, slide block 23, gripping mechanism 24, fine setting oil cylinder 25, slide bar I26, slide bar oil cylinder I27, slide bar II28, slide bar oil cylinder II29, clamp 30, clamp oil cylinder 31, front and back sliding sleeve 32, rotational fuel tank 33, connecting rod 34, sliding sleeve 35.
Shown in Fig. 1; The tunnel mid-board structure that the utility model is related; It comprises some splicings mutually tunnel duct pieces 1, be positioned at least two mid-boards 2 that tunnel duct piece 1 and an end link to each other with tunnel duct piece 1, the lane plate 3 that is positioned at tunnel duct piece 1; One end links to each other with lane plate 3, the pedestal 5 that the other end and mid-board 2 links to each other, is connected the draw-in groove 4 of tunnel duct piece 1 and mid-board 2 respectively.Tunnel duct piece 1 spliced moulded the cylindrical of hollow that is.The cross section of mid-board 2 is " I " type, and it adopts prefabricated reinforced concrete structure, and along the bearing of trend in tunnel, the length of mid-board 2 is identical with the length of tunnel duct piece 1.Draw-in groove 4 is a prefabricated reinforced concrete structure also, which is provided with the groove of the upper end of accommodating mid-board 2, and 2 of this draw-in groove 4 and mid-boards are reserved an amount of gap, are filled with the fire resistant flexible material in this gap.In addition, draw-in groove 4 and said tunnel duct piece 1 are for being fixedly connected, and in this embodiment, said draw-in groove member 8 links to each other through expansion bolt 6 with tunnel duct piece 1.Prepared screw-bolt hole on pedestal 5 realizes that bolt connects mid-board 2 and pedestal 5, makes things convenient for assembling construction, accelerates the assembly unit progress.
Referring to accompanying drawing 1-6, the partition wall special-purpose machinery was mainly by crawler unit 7, mechanical arm 15 and can finely tune mobile manipulator 21 and form among present embodiment was described.Below be described in detail for said modules:
Crawler unit 7
Because crawler type walking mechanism tractive force is big, grounding pressure is little, and shortcoming is that translational speed is slow.The speed of travel lower (0.6 kilometer/hour) that requires when but the median septum operation is installed, so walking mechanism adopts crawler type.
This device is the chassis special of mid-board construction machinery, by the frame 7 of H type, hydraulic moving motor 8, drive sprocket 9, thrust wheel 13, holder sprocket wheel 14, guide wheel 10, be wound in track rail assembly 12 between drive sprocket 9 and the guide wheel 10, revolving dial 11 etc. and partly form.The body of two running motors 8 is individually fixed in two rear sides of frame 7, and its output drives and connects drive sprocket 9, makes the hydraulic moving horse from the hydraulic oil of oil pump, and 8 rotate, and rotate thereby drive drive sprocket 9.Thereby drive sprocket 9 moves chassis whole with the relative motion of track rail assembly 12.Two guide wheels 10 are loaded on two front sides of frame 7, and its axle that is parallel to drive sprocket 9 is provided with.Thrust wheel 13 links to each other with frame 7 and is bearing on the track rail assembly 12, the weight of supporting machinery.Holder sprocket wheel 14 is contained on the frame 7 of both sides, and the axle of thrust wheel 13 and holder sprocket wheel 14 all is parallel to the axle of said drive sprocket 9.Revolving dial 11 is installed in the upper end of frame 7, and can horizontally rotate, and can relatively rotate thereby drive mechanical arm 15 parts.Motor, high-pressure oil pump, hydraulic oil container, hydraulic oil radiator, control system, balance weight are housed on the revolving dial 11.
The main structure parameters of crawler unit 7: track pitch 154mm, track shoe width 400mm, wheelspan 3300mm, gauge 2500mm, employing fluid motor-driven.To consider during the meter walking mechanism; The centre of gyration of mid-board special-purpose machinery is wanted as close as possible mid-board 2; So the gauge of 2500mm has guaranteed that mid-board special-purpose machinery both sides track rail assembly 12 can insert the mid-board member has been transported outside the battery truck in tunnel that mid-board 2 is more near the machinery rotation center.
Simultaneously crawler unit 7 different with the crawler unit of routine have different as follows:
1, the turning cylinder of revolving dial 11 is very near from drive sprocket 9 centers, and its distance approximates 1/3 of wheel base, and this ratio is about 1/2 in the common crawler unit.
2, left and right sides track gage broad, between crawler belt inboard width greater than the width of transport member vehicle, thereby can make the chassis more near member, stability and alleviated mechanical weight when having improved mechanical work greatly.
Mechanical arm 15
Mechanical arm 15 comprises big arm 16, big arm oil cylinder 17, forearm 18, forearm oil cylinder 19 and overturning oil cylinder 20.Wherein said big arm 16 1 ends are articulated on the said revolving dial 11; Its other end and said forearm 18 middle parts are hinged; Said forearm 18 1 ends and said manipulator 21 are hinged; The hinged forearm oil cylinder 19 of its other end, said forearm oil cylinder 19 is hinged with said big arm 16 middle parts, the hinged big arm oil cylinder 17 in said revolving dial 11 upper ends.Said big arm oil cylinder 17 is hinged with said big arm 16 middle parts.The oil cylinder seat of the hinged overturning oil cylinder 20 in said forearm 18 middle parts, said overturning oil cylinder 20 ejects pistons end and is hinged with a connecting rod 34, and said connecting rod 34 other ends and said manipulator 21 are hinged.Make big forearm motion through big arm oil cylinder 17, forearm oil cylinder 19, it is moving to make manipulator 21 press desired trajectory from face.
Manipulator 21
The core of mid-board special-purpose machinery is a manipulator 21; Manipulator 21 is the parts that in tunnel mid-board work progress, pick up, move mid-board 2; And when mid-board 2 is moved to the installation site; About carrying out, all around fine setting and around the rotary fine adjustment of three directions of mid-board member axis, to guarantee that mid-board 2 can accurately installation in position.The fine setting of all directions of manipulator 21 all adopts hydraulic jack to accomplish.
Manipulator 21 is made up of frame construction 22, a slide block 23 and a gripping mechanism 24:
Be distributed with 4 fine setting oil cylinders 25 that laterally arrange on the said frame construction 22, these four fine setting oil cylinders 25 are fixed on the same plane and eject direction all down.Wear a hole I (not shown) that ejects direction perpendicular to said fine setting oil cylinder 25 on the frame construction 22; Hole I is made up of two coaxial holes here; And has the open space of an end between these two holes; Be used for slide block 23 and move betwixt or rotation, be called hole I here for simplifying description, two holes being closed.Wherein also be provided with a slide bar oil cylinder I27 on the frame construction 22, the pin ear that the Shen goes out on the slide bar oil cylinder I27 other end and the slide block 23 links to each other.
Have on said slide block 23 bodies and the hole II vertical with hole I; And its two ends are symmetrical in hole II and extend respectively and be provided with coaxial round bar; And constitute slide bar I26, and two semiaxis round bars of slide bar I26 are plugged in respectively in two holes of hole I, and slide block 23 then is arranged in above-mentioned open space; And can slide bar I26 be that axle rotates, can vertically move (promptly moving axially) at the driving lower edge of slide bar oil cylinder I27 slide bar I26 simultaneously.
Also be provided with a slide bar oil cylinder II29 on the slide block 23, the cylinder body of slide bar oil cylinder II29 links to each other with slide block 23, and piston rod links to each other with the slide bar II28 of gripping mechanism 24.
Said gripping mechanism 24 has slide bar II28, the clamp 30 of being located at slide bar II28 two ends and the clamp oil cylinder 31 that is set in the said hole II, and clamp 30 and clamp oil cylinder 31 are used for the said mid-board 2 of clamping.Identical with above-mentioned slide bar I26 structure, gripping mechanism 24 can slide bar II28 be that axle rotates equally, and slide bar II28 can drive in the II of hole through slide bar oil cylinder II29 and move axially simultaneously.
Because slide bar I26, slide bar II28 are free to rotate in hole I, hole II, when four above-mentioned fine setting oil cylinders 25 eject, promote mid-board 2 and rotate around slide bar I26 and/or slide bar II28.For realizing above-mentioned structure, fine setting oil cylinder 25, hole I and hole II from top to bottom distribute successively simultaneously.Thus,, can make 25 top mid-boards 2 of different fine setting oil cylinders, rotate thereby reach the fine setting that makes mid-board 2 through handling the combination of different fine setting oil cylinders 25.
Frame construction 22 upper ends also are provided with a rotational fuel tank 33 and front and back sliding sleeve 32, and front and back sliding sleeve 32 is by rotating shaft (meaning not shown in the figures) and be set in the outer sliding sleeve of this rotating shaft 35 formations.Wherein, The rotating shaft vertical fixing is on frame construction 22, and sliding sleeve 35 outsides are terminal hinged, hinged with connecting rod 34 with forearm 18 then, when control overturning oil cylinder 20 is flexible; Drivening rod 34 rotates; Make sliding sleeve 35 vertically revolve and turn 90 degrees that simultaneously frame construction 22 rotates to be vertical direction by horizontal direction, drives mid-board 2 whole upsets thus.The other end of rotational fuel tank 33 links to each other with sliding sleeve 35 external surfaces.Handle rotational fuel tank 33 rotating shaft and sliding sleeve 35 are relatively rotated, thereby mid-board 2 is finely tuned rotation on horizontal plane.
Calculate for above-mentioned power and driving
1, motor power (output)
Because motor power (output) commonly used is 55KW below the 60KW, be that 55KW/1500 changes so confirm mid-board special-purpose machinery power of motor
2, select hydraulic total pump for use, select GjCB404010 triple gear pump for use, discharge capacity is (40+40+10) ml/rev, and system works pressure is set at 25Mpa, and pioneer pump pressure is set at 3Mpa, and then complete machine hydraulic pressure general power is in order to method is definite down
N=(PQ+P ' Q ')/450 (horsepower)
N---hydraulic power
P---system's rated operating pressure, P=25Mpa
Q---main oil pump flow, Q=(40+40) * 1500/1000=120L
P '---pilot pressure, P '=3Mpa
Q '---pioneer pump flow, Q '=10 * 1500/1000=15L
N=(250×120+30×15)/450/1.36=49.76kw
Hydraulic power N is less than motor power (output), and abandoning the installation hydraulic system can operate as normal.
The hydraulic power of hydraulic pressure main system
N′=250×120/450/1.36=49.02kw
3, walking drives and calculates
(1) driving wheel Parameter Calculation
Driving wheel pitch diameter D
k: driving wheel tooth number Z=21, because driving wheel is two tooth transmissions, therefore equivalent driving wheel tooth number Z '=Z/2=10.5, then
D
?k=s/sin(180°/Z′)=154/?sin(180°/10.5)=522.468mm
Wherein: s is the driving wheel pitch, s=154mm
(2) single running motor calculates
Qualification input general power: the Z=49.02kw of pump, two variable pump p
1, p
2Maximum pump discharge q=2 * 40ml/rev, pump be output pressure p=25Mpa when operating at full capacity, the mechanical efficiency η mb=0.92 of pump, volumetric efficiency η vb=0.94.
The maximum speed of travel of installation of abandoning is 0.6km/h, and therefore the maximum speed of row motor does
N=0.6 * 1000/60/ ∏/D
k=6.1 rev/mins
The installation complete machine weight of abandoning maximum control is below 20 tons, and mid-board prefabricated component weight is 6 tons, and according to the caterpillar machinery theory of going, the gross tractive effort of running gear approximates 80 heavy ﹪ of the installation machine of abandoning, and then the tractive force of one-sided crawler belt does
F=0.4×(20000+6000)=104000kg
The moment of torsion that acts on the sprocket wheel does
M′=F×D
?k?/2=10400×0.522/2=2714.4kgm
The output torque of running motor does
M=?M′/i/η=2714.4/100/0.9=30.16kgm
η---the mechanical efficiency of walking transmission gets 0.9.
The pressure reduction of getting running motor two chambeies is 230 kg/cm, then the running motor discharge capacity
q?=628M/230/ηmm?=628×30.16/230/0.95=86.68ml/r
η mm mechanical efficiency gets 0.95,
The required flow of each motor does
Q=qn/1000/ηvm=86.68×6.1×100/1000/0.98=53.95L
η vm volumetric efficiency gets 0.98
4, revolution drives and calculates
The flow of rotary motor is by constant displacement pump p
1Provide, running motor is not worked when working because of rotary motor, supplies with the hydraulic oil of running motor and has supplied with rotary motor, fetches that to change parameters of hydraulic motor identical with the running motor parameter.
Revolution horse discharge capacity q=86.68ml/r, gearratio i=100, mechanical efficiency η mm=0.85, volumetric efficiency η vm=0.98.The actual flow of pump: Q '=Q * η vb=60 * 0.94=56.4 l/min
The theoretical output torque T:T=pq/2/ of rotary motor π=230 * 86.68/2/ π=31.74kgm
Rotary motor output gear actual torque T ':
T′=pq′/2/π*ηmb=230×86.68/2/π×0.92=29.21kgm
Rotary motor output gear diameter D calculates:
Pivoting support selects 1120 specifications, and ring gear tooth number Z e=95, modulus m=10mm, the per minute of getting on or off the bus change 1 relatively and change, then rotary motor pinion number of teeth Z=950/6.1/10=15.57.Getting the pinion number of teeth is 16 teeth.
D=m·Z=10×16=160mm
In the formula: m is a rotary motor output gear modulus, m=10mm,
Z is the rotary motor output gear number of teeth, Z=16
The speed reducing ratio i ' of rotary motor output gear and ring gear calculates:
i′=Ze/Z=95/16=5.9375
5, revolution drives and calculates
The installation of abandoning must be calculated the stability when extreme position, and concrete operating mode is following:
A, the stability of installation when just picking up the mid-board prefabricated component of abandoning
Stable moment is G * A1, stable moment F * A2
Stability coefficient:
K=?(F×A2)/(G×A1)
After the calculating, then stable like K >=2, otherwise, take to increase balance weight, arrange calculating again behind the platform component position again that the installation of guaranteeing to abandon is stable.
B, the installation of abandoning are in the stability of turning over the mid-board prefabricated component when turning 90 degrees the upright position
Calculate content with (1).
C, the stability of installation when receiving the mid-board prefabricated component to the centre of gyration of abandoning
Calculate content with (1).
D, the stability of installation when being put into the installation site to the mid-board prefabricated component of abandoning
Calculate content with (1).
In conjunction with the said apparatus structure, below be elaborated for the course of work of this mid-board special-purpose machinery:
1, mid-board 2 lies on the transport vehicle; The mid-board special-purpose machinery is forward near mid-board 2; Handle mechanical arm 15 and manipulator 21; Drive clamps 30 through clamp oil cylinder 31 and make manipulator 21 pick up mid-board 2 and move up, when arriving certain altitude through handle overturning oil cylinder 20 make mid-board 1 upset become with ground 90 spend vertical.
2, handle forearm 18 through forearm oil cylinder 19, mid-board 2 is received to complete machine revolving dial 11.
3, handle motor on the revolving dial 11, revolving dial is turn 90 degrees for 11 times, revolving dial 11 mid-board installation site in the tunnel is handled big forearm and manipulator and is respectively finely tuned joystick, moves to the installation site to mid-board.
4, handle slide bar oil cylinder II29 and slide bar oil cylinder I27, can make that slide bar II28 is laterally mobile along slide block 23 frame construction 22 in, slide block 23 vertically moves in the open space of frame construction 22.
4, handle 25 combinations of rotation fine setting oil cylinder, can make frame construction 22 rotate fine setting around slide bar II28 or slide bar I26 respectively.
5, handle rotational fuel tank 33, sliding sleeve 32 relatively rotates before and after can making, and mid-board 2 is rotated fine setting in the Z plane.