CN202180500U - Inner segment and yellow part removing device of Integral bamboo strip - Google Patents
Inner segment and yellow part removing device of Integral bamboo strip Download PDFInfo
- Publication number
- CN202180500U CN202180500U CN2011200841742U CN201120084174U CN202180500U CN 202180500 U CN202180500 U CN 202180500U CN 2011200841742 U CN2011200841742 U CN 2011200841742U CN 201120084174 U CN201120084174 U CN 201120084174U CN 202180500 U CN202180500 U CN 202180500U
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- bamboo
- bamboo strip
- yellow
- bamboo tube
- tabasheers
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Abstract
An inner segment and yellow part removing device of an integral bamboo strip comprises floating clamping parts, an inner segment and yellow part removing driving part, a machine body and a dragging plate, and is characterized in that two floating clamping parts are fixed on the machine body and are respectively and internally provided with a three-pin chuck for clamping the bamboo strip; the inner segment and yellow part removing driving part is linked with the dragging plate, and does axial movement on a guide rail on the machine body along with dragging plate; during the processing, the integral bamboo strip is placed into the floating clamping parts to be clamped by two three-pin chucks, the dragging plate is moved to drive the inner segment and yellow part removing driving part to move to the right side, so that the depth limiting surface and the front end of a combined cutter can just enter the bamboo strip, a motor is started to drive the combined cutter to rotate at high speed while move axially, and simultaneously remove the inner segments and yellow parts in the bamboo strip, and all the inner segments and yellow parts in the whole section of bamboo strip can be removed until the depth limiting surface of the combined cutter is about to leave the rear end of the bamboo strip. When the bamboo strip clamped by the two three-pin chucks is processed, the bamboo strip can float in the vertical and horizontal directions and can be applicable to ovality of the cross section and the bending degree in the length direction of the bamboo strip. Compared with the prior art, the production efficiency and the utilization rate of the bamboo materials can be improved greatly.
Description
Technical field: the utility model relates to the processing unit (plant) that a kind of bamboo utilizes, specifically a kind of device that whole section mao bamboon tube is removed internal segment and tabasheer in one-pass.
Background technology: mao bamboon is a kind of speed life, high yield, high-quality, be easy to upgrade the important forest reserves of recovery.Not only growth cycle is short for it, and physical and mechanical property is superior.But compare with timber, the bamboo wood diameter is little, and wall approaches hollow, the big and cross section of taperingness is most of all be oval, along its length in various degree geometrical features such as bending are arranged all, for its processing and utilization brings problems and difficulty.Therefore the difficulty of processing of bamboo wood is more much bigger than timber, realizes that industrialized utilization does not have the timber that kind general, mainly shows the following aspects:
(1) utilization rate of bamboo wood is low.The surf green of bamboo wood appearance and the tabasheer of Nei Biao, adhesive can not be wetting, and widely different with intermediate layer bamboo wood wood property.The bamboo wood that real available material mainly is a mid portion in the bamboo processing; And the product that deserves to be called intensive processing at present is as by the meagre bamboo of bamboo floor, rotary-cut that is spliced into after the bamboo chip processing; Its utilization rate of bamboo is all below 30%; Cause the significant wastage of bamboo timber resource thus, also increased production cost of products simultaneously.
(2) processing technology of bamboo wood and method are selected unreasonable.Bamboo wood all is through saw, cuts open or processed at present, only can be processed into width 15-20 millimeter, and the bamboo chip that thickness is 5~7 millimeters is difficult to direct utilization.Seek out sheet material, square bar must glue together bamboo chip, because of a little, product consumption glue amount is very big.
(3) equipment precision and automatization level are not high.Because the special construction of bamboo wood, most products of bamboo processing only can be realized mechanization production, and part operation or product also are difficult to break away from hand labour.Present bamboo processing equipment much all can not adapt to production requirement, and machining accuracy is not high.Because these equipment that use at present all are that woodworking machinery is imitated or improved basically; So processing that can not fine suitable bamboo wood; Not only the reliability of product quality, efficient, cost, equipment, durability, automaticity etc. are impacted; And security is lower in process of production, even jeopardizes personal safety.So bamboo processing industry labor productivity is low, can not satisfy the production needs of modern high-quality bamboo product.
(4) structure of bamboo wood and timber have notable difference, and chemical composition also is not quite similar, and bamboo wood contains nutriments such as more hemicellulose, starch, protein, sugar than timber, thereby the anti-worm of bamboo wood goods, corrosion resistant, the anti-ability of going mouldy are not as timber-work.
Seek out the product that quality is good, added value is high, enlarge the application of bamboo processing product, improve utilization rate and anti-worm, corrosion resistant and the anti-ability of going mouldy of bamboo wood, must adopt unique processing process and processing method that mao bamboon is carried out deep processing.As if mao bamboon being launched into flawless bamboo flat board, can obtain breadth wide is the flawless bamboo flat board of 5-7mm for 250-320mm, the long 1300-3000mm of being, thickness.This bamboo flat board can directly be made ornament materials usefulness, also can be used for doing the bamboo floor, can also become the meagre bamboo of different-thickness to stick on various types of plate bases its slicing, is used for making various ornament materials such as composite floor board, furniture panel, wood-based plate.Realize whole thick bamboo tube flawless spreading,, must remove surf green, the ring in the endoporus and the tabasheer of thick bamboo tube outer surface, carry out longitudinally cracking after the equal thickness processing, soften to handle again and launch thick bamboo tube generate bamboo flat board.Mostly the internal segment that goes that uses at present is manual removal, goes tabasheer to adopt the method for bore hole in the processing of floating boring tool metalloid or adopts and process with the slicing method after thick bamboo tube cutd open into bamboo chip.As in bamboo plywood is produced, first manual work is separated in removing, and pilot production is gone yellow processing with floating boring tool then.Because production efficiency is low and can't reach the suitability for industrialized production requirement, thereby can only be in actual bamboo plywood production with the mao bamboon tube to being split into 2 half, separated in removing, be placed on and flatten the back in the press and remove Huang with planing tool.And in the bamboo floor produces; Be that radially subdivision is for many impartial bamboo chips with cylindric bamboo wood, separated in destroying, the employing planing tool carries out processed; The sector crosssection bamboo chip is processed into square-section bamboo chip wide, uniform thickness, and this utilization rate of yellow method material of going is low.
Summary of the invention: the purpose of the utility model design provides a kind of thick bamboo tube of will putting in order and in one-pass, goes internal segment to remove yellow device simultaneously.
The technical solution of the utility model is: a kind of taking inner bamboo joints and tabasheers out of intact bamboo tube device; Comprise unsteady clamping part, go internal segment to remove yellow driver part, body, planker; It is characterized in that two unsteady clamping parts are fixed on the body, in the clamping part that floats the tripod chuck that clamps thick bamboo tube is housed respectively; Go internal segment to go yellow driver part to link and on the body guide rail, move axially with planker with planker.Before the processing, will put in order thick bamboo tube and put into the clamping part that floats, after rotate two tripod chucks and clamping thick bamboo tubes, the moving carriage drive goes internal segment to go yellow driver part to move right, and makes gang tool limit dark face and front end just to get in the thick bamboo tube; Add man-hour; Thick bamboo tube does not rotate; Just do small floating in vertical and level two directions and change the differently curved degree variation with the thick bamboo tube length direction with the ovality that adapts to the thick bamboo tube cross section, and main motor rotates driving shaft, axle, minor axis and gang tool at a high speed through being with transmission, in the gang tool three go yellow blade under centrifugal action, to open around rocking pin and are close to the thick bamboo tube inwall; Go the vertical many backs cutter tooth on the yellow blade that tabasheer is removed; Simultaneously planker and go internal segment to go yellow driver part to move vertically when the gang tool limit goes to Huang, limit to move to the internal segment place, gets out an aperture by the conelet cutter in the gang tool in internal segment central authorities earlier; By the auger cutter in the gang tool hole is enlarged again; Go the end face tooth on the yellow blade front end face to cut remaining internal segment by three in the gang tool then, by going the numerous preceding cutter tooth on the yellow blade that the internal segment place is further scabbled, concordant at last with yellow bamboo face; When the dark face of the limit in gang tool was about to leave the thick bamboo tube rear end, all internal segments and tabasheer in whole section thick bamboo tube were removed.The taking inner bamboo joints and tabasheers out of intact bamboo tube device by unsteady clamping part, go internal segment to go yellow driver part, body, planker etc. to form.Going internal segment to go in the yellow driver part, axle housing right-hand member links to each other with the minor axis housing with screw thread, and its left end inserts in the axle housing gripping sleeve, and bolt and the nut tightened on the clamping ring clamp the axle housing.Axle is supported by a plurality of nylon bearings, and the square-section is processed at its two ends, inserts respectively in the square groove of minor axis left end and driving shaft right-hand member, and cutter hub in the gang tool and minor axis adopt thread connection.When in gang tool extend into thick bamboo tube, going internal segment to remove Huang, minor axis housing and axle housing do not rotate, and only play a part to support axle, minor axis and gang tool, so just can guarantee that gang tool rotates at a high speed.Because the cross section of every thick bamboo tube all has in various degree ovality and length direction all to have certain bending; And the center of gang tool is fixed, and can not be completely fixed so add the center of thick bamboo tube in man-hour, and should can both produce unsteady with vertical both direction in level; With ovality and the flexibility that adapts to all thick bamboo tubes; For this reason, be provided with a well frame in the clamping part that floats, its structure is that two vertical axises are fixed on vertical axis two ends axle journal on two trunnion axis with friction top, screw I; The trunnion axis two ends are processed into cylindrical, insert respectively (trunnion axis can move horizontally with respect to roller) among the roller of support; Be with two double end sliding sleeves (the double end sliding sleeve can slide up and down with respect to vertical axis) on two vertical axises in the well frame, two tripod chucks are fixed on two double end sliding sleeves with screw II.Add man-hour, thick bamboo tube, two tripod chucks and two double end sliding sleeves can slide up and down along vertical axis; Thick bamboo tube, two tripod chucks, two double end sliding sleeves and well frame be the along continuous straight runs move left and right together.Because tripod chuck and two double end sliding sleeves can slide up and down along vertical axis; So the tripod chuck clamps behind the thick bamboo tube below must sliding under its gravity effect; The thick bamboo tube center does not overlap with the center of gang tool; For overcoming the gravity effect, be enclosed within on the double end sliding sleeve above the vertical axis and be fixed with spring base II, hang with the stretched vertically spring of a scalable pulling force size on the spring base II; Be fixed with spring base I on the trunnion axis below in well frame, spring base I the right and left hangs with the horizontal stretch spring of scalable pulling force size respectively.Can automatically reset through tripod chuck after regulating stretched vertically spring and horizontal stretch spring and can making tripod chuck and gang tool centering and process a thick bamboo tube.
Advantage and the good effect that the utlity model has are: this internal segment that goes goes yellow method not only to adapt to round and straight taking inner bamboo joints and tabasheers out of intact bamboo tube; Also adapt to the thick bamboo tube cross section and have certain crooked taking inner bamboo joints and tabasheers out of intact bamboo tube, and can in one-pass, remove an internal segment and a tabasheer in the whole thick bamboo tube simultaneously for oval, length direction.Processed thick bamboo tube is changeable, and length can reach more than 3 meters, and the thick bamboo tube smooth interior surfaces after the processing provides reliable assurance for realizing whole thick bamboo tube flawless spreading.The taking inner bamboo joints and tabasheers out of intact bamboo tube operation is whole thick bamboo tube to be launched one of master operation in the dull and stereotyped technology of well-thought-out plan, goes yellow technology to compare with manual internal segment, the employing floating boring tool of going, and its production efficiency significantly improves; With cut open into bamboo chip again slicing go Huang to compare, the utilization rate of its material improves 30-40% approximately.
Description of drawings
Fig. 1 is a taking inner bamboo joints and tabasheers out of intact bamboo tube device sketch map, the relative position of gang tool and thick bamboo tube during expression processing beginning
Fig. 2 is the A-A cutaway view, and trunnion axis one end in the unsteady clamping part of expression is by the situation of roller wheel bearing
Fig. 3 representes the clamping part structure chart that floats
Fig. 4 is the B-B profile, and expression is fixed on the situation on the trunnion axis with the vertical axis axle journal in the well frame
Fig. 5 is the C-C profile, and expression tripod chuck is connected back double end sliding sleeve and is enclosed within the situation on the vertical axis with the double end sliding sleeve
Fig. 6 representes the axial cutaway view of taking inner bamboo joints and tabasheers out of intact bamboo tube driver part
Fig. 7 is the D-D profile, and the expression clamping ring is fastened on the situation in the axle housing gripping sleeve with the axle housing
Fig. 8 representes preceding two tripod chucks of processing and gang tool centering sketch map
Fig. 9 is the E-E cutaway view, the situation that three claws and axle housing just contact when representing two tripod chucks with gang tool centering
Figure 10 representes that conelet cutter in the process is holed, three axial cutaway views when going vertical multitool tooth on the yellow blade to remove Huang on internal segment
Figure 11 representes the axial cutaway view before taking inner bamboo joints and tabasheers out of intact bamboo tube machines
Figure 12 is the G-G cutaway view, three situation when going yellow blade to remove Huang in the expression gang tool
Among the figure: 1, float clamping part 2, go internal segment to remove yellow driver part 3, body 4, planker 5, thick bamboo tube; 1-1, horizontal stretch spring 1-2, roller 1-3, spring base I 1-4, tripod chuck 1-5, vertical axis 1-6, trunnion axis 1-7, screw I1-8, spring base II1-9, stretched vertically spring 1-10, double end sliding sleeve 1-11, screw II1-12, friction top; 2-1, conelet cutter 2-2, auger cutter 2-3, synchronously sheave 2-4, synchronously sell 2-5, rocking pin 2-6, the dark face 2-7 of limit, remove yellow blade 2-8, cutter hub 2-9, minor axis 2-10, minor axis housing 2-11, axle 2-12, nylon bearing 2-13, axle housing 2-14 bolt and nut 2-15 clamping ring 2-16, axle housing gripping sleeve 2-17, driving shaft
The specific embodiment
(as shown in Figure 3) is provided with a well frame in unsteady clamping part 1; Its structure is two vertical axis 1-5 to be fixed on two trunnion axis 1-6 with friction top 1-12, screw I1-7 with vertical axis 1-5 two ends axle journal go up (as shown in Figure 4); Trunnion axis 1-6 is processed at two ends cylindrical, inserts respectively (trunnion axis can move horizontally with respect to roller) among the roller 1-2 of support; Be with two double end sliding sleeve 1-10 (the double end sliding sleeve can slide up and down with respect to vertical axis) on two vertical axis 1-5 in well frame, two tripod chuck 1-4 are fixed on two double end sliding sleeve 1-10 with screw II1-11 and go up (as shown in Figure 5).
Add man-hour; Be the ovality of adaptation thick bamboo tube cross section and the flexibility variation of length direction; Before the processing, need earlier two tripod chuck 1-4 and gang tool to be realized that its method is: will go internal segment to go yellow driver part 2 to move in two unsteady clamping parts 1 (like Fig. 8, shown in 9) to the heart for the first time; Slowly rotate two tripod chuck 1-4; Regulate simultaneously heavy vertical pulling stretch spring 1-9 with about horizontal stretch spring 1-1, when three claws among two tripod chuck 1-4 contacted internal segment simultaneously and remove the axle housing 2-13 outer surface in the yellow driver part 2, the center of two three chuck 1-4 overlapped with the center of gang tool; After thick bamboo tube 5 is packed into; Weight on the tripod chuck 1-4 has increased, and tripod chuck 1-4 and thick bamboo tube 5 together can be to the about 0.5mm of lower slider (look thick bamboo tube vary in weight a slightly point tolerance), at this moment; The center of two tripod chuck 1-4 is lower than the gang tool center; After needing to go internal segment to go yellow driver part 2 from the clamping part 1 that floats, to shift out, regulate stretched vertically spring 1-9 again, two tripod chuck 1-4 are upwards mentioned (about 0.5mm); This moment, the center of two tripod chuck 1-4 was higher than the about 0.5mm in center of gang tool, when thick bamboo tube 5 the latter two just centerings of packing into.Add man-hour; Thick bamboo tube 5 is put into the clamping part 1 that floats; After rotating two tripod chuck 1-4 clamping thick bamboo tubes 5, moving carriage 4 drives and goes internal segment to go yellow driver part 2 to move right, and makes gang tool limit dark face 2-6 and front end just to get in the thick bamboo tube 5 (as shown in Figure 1); Through the band transmission driving shaft 2-17, axle 2-11, minor axis 2-9 and gang tool are rotated by main motor at a high speed, simultaneously planker 4 and go internal segment to go yellow driver part 2 to move vertically.Three that are installed on the gang tool cutter hub 2-8 are gone yellow blade 2-7 to be linked to each other (shown in figure 12) with cutter hub 2-8 by three rocking pin 2-5, can swing around cutter hub 2-8; Three are gone yellow blade 2-7 outwards to swing around rocking pin 2-5 under centrifugal action; In the afterbody hole that three are removed yellow blade 2-7 synchronous pin 2-4 is housed all; The other end of pin 2-4 slides in the radial slot of synchronous sheave 2-3 synchronously; Sheave 2-3 can freely rotate on the axle journal of cutter hub 2-8 synchronously, has guaranteed that three are gone yellow blade 2-7 under centrifugal action, to open synchronously on the inwall yellow bamboo face that is close to thick bamboo tube 5.When the gang tool limit goes to yellow edge to move axially the internal segment place to thick bamboo tube 5; Conelet cutter 2-1 passes internal segment through bore mode and gets out aperture (shown in figure 10); By auger cutter 2-2 the aperture on the internal segment is further enlarged then; Go the end face tooth on the yellow blade 2-7 front end face that internal segment is all machined away by three again, by going the numerous preceding cutter tooth on the yellow blade 2-7 that the internal segment place is further scabbled, concordant at last with yellow bamboo face; Along with gang tool march forward to; Three are gone the numerous backs cutters tooth of yellow blade 2-7 on latter half of to cut tabasheer, and when gang tool limits dark face 2-6 to be about to leave thick bamboo tube 5 rear ends (shown in figure 11), all internal segments and tabasheer are removed in the thick bamboo tube 5; Stop main motor and drive the motor that planker 4 moves; Make then to drive the motor counter-rotating that planker 4 moves, will go internal segment to go yellow driver part 2 to return the original place fast, two tripod chuck 1-4 reverse; Unclamp clamped thick bamboo tube 5 and therefrom taking-up, repeat above-mentioned next root thick bamboo tube 5 of action processing.
Claims (5)
1. taking inner bamboo joints and tabasheers out of intact bamboo tube device; Comprise unsteady clamping part (1), go internal segment to remove yellow driver part (2), body (3), planker (4); It is characterized in that two unsteady clamping parts (1) are fixed on the body (3), in the clamping part (1) that floats the tripod chuck (1-4) that clamps thick bamboo tube (5) is housed respectively; Go internal segment to go yellow driver part (2) to link and on body (3) guide rail, move axially with planker (4) with planker (4).
2. taking inner bamboo joints and tabasheers out of intact bamboo tube device as claimed in claim 1; It is characterized in that: axle housing (2-13) right-hand member links to each other with minor axis housing (2-10) with screw thread; Its left end inserts in the axle housing gripping sleeve (2-16), and bolt and the nut (2-14) tightened on the clamping ring (2-15) clamp axle housing (2-13).
3. taking inner bamboo joints and tabasheers out of intact bamboo tube device as claimed in claim 1; It is characterized in that: axle (2-11) is supported by a plurality of nylon bearings (2-12); The square-section is processed at its two ends; Insert respectively in the square groove of minor axis (2-9) left end and driving shaft (2-17) right-hand member, the cutter hub in the gang tool (2-8) adopts thread connection with minor axis (2-9).
4. taking inner bamboo joints and tabasheers out of intact bamboo tube device as claimed in claim 1; It is characterized in that: be provided with a well cabinet frame in the clamping device (1) that floats; Be with two double end sliding sleeves (1-10) on two vertical axises (1-5) in the well frame, two tripod chucks (1-4) are fixed on two double end sliding sleeves (1-10) with screw II (1-11).
5. taking inner bamboo joints and tabasheers out of intact bamboo tube device as claimed in claim 1; It is characterized in that: be enclosed within on the double end sliding sleeve (1-10) above the vertical axis (1-5) and be fixed with spring base II (1-8), hang with the stretched vertically spring (1-9) of a scalable pulling force size on the spring base II (1-8); Be fixed with spring base I (1-3) on the trunnion axis (1-6) below in well frame, spring base I (1-3) the right and left hangs with the horizontal stretch spring (1-1) of scalable pulling force size respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011200841742U CN202180500U (en) | 2011-03-28 | 2011-03-28 | Inner segment and yellow part removing device of Integral bamboo strip |
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CN2011200841742U CN202180500U (en) | 2011-03-28 | 2011-03-28 | Inner segment and yellow part removing device of Integral bamboo strip |
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CN2011200841742U Expired - Fee Related CN202180500U (en) | 2011-03-28 | 2011-03-28 | Inner segment and yellow part removing device of Integral bamboo strip |
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CN109176775A (en) * | 2018-09-10 | 2019-01-11 | 福建农林大学 | A kind of thick bamboo tube goes section to split all-in-one machine |
CN109176775B (en) * | 2018-09-10 | 2021-03-02 | 福建农林大学 | Bamboo tube joint removing and splitting all-in-one machine |
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