CN202174079U - Washing and purifying device for waste partition plate - Google Patents
Washing and purifying device for waste partition plate Download PDFInfo
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- CN202174079U CN202174079U CN201120245762.XU CN201120245762U CN202174079U CN 202174079 U CN202174079 U CN 202174079U CN 201120245762 U CN201120245762 U CN 201120245762U CN 202174079 U CN202174079 U CN 202174079U
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- 238000005406 washing Methods 0.000 title claims abstract description 34
- 238000005192 partition Methods 0.000 title abstract description 28
- 239000002699 waste material Substances 0.000 title abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract 6
- 238000004062 sedimentation Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 239000006228 supernatant Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 3
- 230000003139 buffering effect Effects 0.000 claims 2
- 239000004744 fabric Substances 0.000 claims 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000003638 chemical reducing agent Substances 0.000 description 11
- 238000004064 recycling Methods 0.000 description 6
- 238000003723 Smelting Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010926 waste battery Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 229940021013 electrolyte solution Drugs 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域 technical field
本实用新型属于有色金属冶炼行业中废旧铅蓄电池隔板综合回收技术领域,尤其涉及一种用于废隔板的洗涤净化装置。 The utility model belongs to the technical field of comprehensive recycling of waste lead storage battery separators in the nonferrous metal smelting industry, in particular to a washing and purification device for waste separators.
背景技术 Background technique
铅蓄电池是目前世界上产量和用途最广的一种电池,销售额占全球电池销售额的30%以上,每年有大量的铅蓄电池报废,这类电池的污染主要是铅重金属和电解质溶液,经再生铅分离系统处理后充分分离出塑料、铅膏、铅栅和隔板等各种成分;塑料可以直接外卖,铅膏可以进熔炼系统作为铅原料进行熔炼处理,铅栅可以进铅栅熔铸炉进行熔化处理后配制合金外售,隔板的处理一直是一个难题,国外一些处理废电瓶的公司都是将分离出的隔板填埋处理,国内的再生铅厂都是采取直接将铅栅、铅膏和隔板投进反射炉里混合熔炼,这样会使隔板的不完全燃烧后的产物直接排放,造成大气环境的污染,我公司采用进口的废旧蓄电池综合回收利用的工艺装备,所分离出的隔板铅膏含量较高,直接外卖或填埋都会造成铅膏的损失,既容易污染环境也不利于综合回收利用。 Lead storage battery is currently the most widely produced and used battery in the world, and its sales account for more than 30% of the global battery sales. A large number of lead storage batteries are scrapped every year. The pollution of this type of battery is mainly lead heavy metals and electrolyte solutions. After the secondary lead separation system is processed, various components such as plastic, lead paste, lead grid and partition are fully separated; the plastic can be sold directly, the lead paste can be smelted into the smelting system as lead raw material for smelting, and the lead grid can be fed into the lead grid melting furnace After the melting treatment, the alloy is prepared and sold outside. The treatment of the separator has always been a difficult problem. Some foreign companies that deal with waste batteries use the separated separator to landfill. Put the lead paste and the separator into the reverberatory furnace for mixing and melting, which will cause the incomplete combustion products of the separator to be discharged directly, causing air pollution. Our company adopts the process equipment of comprehensive recycling of imported waste batteries, and the separated The lead paste content of the separators produced is relatively high, and direct takeaway or landfill will cause loss of lead paste, which is easy to pollute the environment and is not conducive to comprehensive recycling.
发明内容 Contents of the invention
本实用新型的目的在克服现有技术中存在的不足而提供一种用于铅蓄电池破碎分离后对废隔板进行清洗及回收夹杂的铅膏,促进隔板和铅膏进一步分离的用于废隔板的洗涤净化装置。 The purpose of the utility model is to overcome the deficiencies in the prior art and to provide a waste separator for cleaning and reclaiming mixed lead paste after the lead-acid storage battery is crushed and separated, so as to promote the further separation of the separator and the lead paste. Washing and purifying device for clapboard.
本实用新型的技术方案是这样实现的:包括分别在两端设有进料口与出料口的壳体、通过轴承安装在壳体内部的螺旋轴、与螺旋轴相连接驱动螺旋轴作回转运动的动力源,其特征在于:在壳体下部设置有出液口,在出液口上安装有筛网,在筛网下部安装有收集斗,在所述的壳体内部上方设置有高压喷头。 The technical scheme of the utility model is achieved in the following way: it includes a shell with a feed port and a discharge port at both ends, a screw shaft installed inside the shell through a bearing, and a screw shaft connected to the screw shaft to drive the screw shaft to rotate. The power source of the movement is characterized in that: a liquid outlet is provided at the lower part of the housing, a screen is installed on the liquid outlet, a collecting bucket is installed at the lower part of the screen, and a high-pressure nozzle is arranged above the inside of the housing.
所述的进料口设置在壳体一端的上部,所述的出料口设置在壳体另一端的下部,在所述的进料口下方壳体内部设置有缓冲区。 The feed inlet is arranged at the upper part of one end of the casing, the discharge outlet is arranged at the lower part of the other end of the casing, and a buffer zone is arranged inside the casing below the feed inlet.
所述动力源包括电机、与电机输出轴相连接的减速器,减速器的输出轴与螺旋轴相连接。 The power source includes a motor and a reducer connected with the output shaft of the motor, and the output shaft of the reducer is connected with the screw shaft.
所述收集斗通过导流管道与沉淀池相连通。 The collecting bucket is communicated with the sedimentation tank through a diversion pipe.
所述缓冲区是在进料口处的壳体内部向外扩大的壳体内腔体。 The buffer zone is the inner chamber of the housing that expands outwards in the housing at the feed inlet.
所述减速器的输出轴通过联轴器与螺旋轴相连接,螺旋轴通过轴承安装在壳体内部,在壳体上固定有支撑,该轴承安装在该支撑上。 The output shaft of the speed reducer is connected with the screw shaft through a shaft coupling, the screw shaft is installed inside the housing through a bearing, and a support is fixed on the housing, and the bearing is installed on the support.
所述壳体连同螺旋轴倾斜0~4°。 The housing is inclined 0-4° together with the screw axis.
所述螺旋轴为安装固定有螺旋推动板的旋转轴,保证螺旋轴能够推动隔板由进料口至出料口。 The screw shaft is a rotating shaft with a screw pushing plate installed and fixed, so as to ensure that the screw shaft can push the separator from the feed port to the discharge port.
在进料口上安装有绕转动轴转动的翻板,在进料时翻板在物料的重力下转动,无物料时翻板处于水平状态,封住进料口。 A flap that rotates around the rotating shaft is installed on the feed inlet. When feeding, the flap rotates under the gravity of the material. When there is no material, the flap is in a horizontal state and seals the feed inlet.
沉淀池通过管道和高压泵与高压喷头相接通,沉淀池中的上清液经管道和高压泵直接打入高压喷头上进行冲洗隔板,隔板在螺旋轴的螺旋推力下向出料口推进,在推进的过程中不断的受高压喷洒水的冲洗,使隔板上附着的东西全部冲刷下来,最后从洗料机的出料口排出,洗涤结束。 The sedimentation tank is connected to the high-pressure nozzle through the pipeline and the high-pressure pump, and the supernatant in the sedimentation tank is directly pumped into the high-pressure nozzle through the pipeline and the high-pressure pump to wash the partition. Propelling, during the process of propulsion, it is continuously washed by high-pressure spray water, so that all the things attached to the partition are washed down, and finally discharged from the discharge port of the washing machine, and the washing is completed.
本实用新型的优点在于: The utility model has the advantages of:
1、利用螺旋轴回转运动和高压喷洒水的作用,将隔板洗涤输送,能将隔板中残存的铅膏全部回收,有利于综合回收利用; 1. Using the rotary motion of the screw shaft and the effect of high-pressure spraying water to wash and transport the partition, all the lead paste remaining in the partition can be recovered, which is conducive to comprehensive recycling;
2、本装置配套有沉淀池,能将洗涤下来的铅膏沉淀后收集处理,同时上清液能返回循环利用,节约洗涤水的用量; 2. The device is equipped with a sedimentation tank, which can collect and process the washed lead paste after sedimentation. At the same time, the supernatant can be returned for recycling, saving the amount of washing water;
3、采取了增加缓冲区的方式避免因进料不均匀导致的整个洗料机堵料,减轻了操作工的劳动强度,同时也有利于隔板卸料口环境的保护; 3. The method of increasing the buffer zone is adopted to avoid the material blocking of the entire washing machine caused by uneven feeding, which reduces the labor intensity of the operator and is also conducive to the protection of the environment at the discharge port of the partition;
4、根据隔板物料的特性,让洗料机的螺旋轴有一定的倾斜角度,有利于隔板的洗涤及输送。 4. According to the characteristics of the partition material, the screw shaft of the washing machine has a certain inclination angle, which is beneficial to the washing and transportation of the partition.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
实施例1:一种用于废隔板的洗涤净化装置,包括分别在两端设有进料口6与出料口1的壳体2、通过轴承安装在壳体2内部的螺旋轴3、与螺旋轴3相连接驱动螺旋轴3作回转运动的动力源,其特征在于:在壳体2下部设置有出液口,在出液口上安装有筛网10,在筛网10下部安装有收集斗11,在所述的壳体2内部上方设置有高压喷头4。
Embodiment 1: A washing and purifying device for waste clapboards, comprising a housing 2 with a feed inlet 6 and a
实施例2:一种用于废隔板的洗涤净化装置,包括分别在两端设有进料口6与出料口1的壳体2、通过轴承安装在壳体2内部的螺旋轴3、与螺旋轴3相连接驱动螺旋轴3作回转运动的动力源,所述动力源包括电机8、与电机8输出轴相连接的减速器7,减速器7的输出轴与螺旋轴3相连接,在壳体2下部设置有出液口,在出液口上安装有筛网10,在筛网10下部安装有收集斗11,在所述的壳体2内部上方设置有高压喷头4。所述的进料口6设置在壳体2一端的上部,所述的出料口1设置在壳体2另一端的下部,在所述的进料口6下方壳体2内部设置有缓冲区5。所述缓冲区5是在进料口6处的壳体内部向外扩大的壳体内腔体。
Embodiment 2: A washing and purifying device for waste clapboards, including a housing 2 with a feed inlet 6 and a
实施例3:一种用于废隔板的洗涤净化装置,包括分别在两端设有进料口6与出料口1的壳体2、通过轴承安装在壳体2内部的螺旋轴3、与螺旋轴3相连接驱动螺旋轴3作回转运动的动力源,所述动力源包括电机8、与电机8输出轴相连接的减速器7,减速器7的输出轴与螺旋轴3相连接,在壳体2下部设置有出液口,在出液口上安装有筛网10,在筛网10下部安装有收集斗11,在所述的壳体2内部上方设置有高压喷头4。所述的进料口6设置在壳体2一端的上部,所述的出料口1设置在壳体2另一端的下部,在所述的进料口6下方壳体2内部设置有缓冲区5。所述缓冲区5是在进料口6处的壳体内部向外扩大的壳体内腔体。所述减速器7的输出轴通过联轴器与螺旋轴3相连接,螺旋轴3通过轴承安装在壳体2内部,在壳体上固定有支撑9,该轴承安装在该支撑9上。所述壳体2连同螺旋轴3倾斜0~4°。所述螺旋轴3为安装固定有螺旋推动板的旋转轴,保证螺旋轴3能够推动隔板由进料口6至出料口1。在进料口6上安装有绕转动轴转动的翻板,在进料时翻板在物料的重力下转动,无物料时翻板处于水平状态,封住进料口。
Embodiment 3: A washing and purifying device for waste clapboards, comprising a housing 2 with a feed inlet 6 and a
实施例4:一种用于废隔板的洗涤净化装置,包括分别在两端设有进料口6与出料口1的壳体2、通过轴承安装在壳体2内部的螺旋轴3、与螺旋轴3相连接驱动螺旋轴3作回转运动的动力源,所述动力源包括电机8、与电机8输出轴相连接的减速器7,减速器7的输出轴与螺旋轴3相连接,在壳体2下部设置有出液口,在出液口上安装有筛网10,在筛网10下部安装有收集斗11,在所述的壳体2内部上方设置有高压喷头4。所述的进料口6设置在壳体2一端的上部,所述的出料口1设置在壳体2另一端的下部,在所述的进料口6下方壳体2内部设置有缓冲区5。所述缓冲区5是在进料口6处的壳体内部向外扩大的壳体内腔体。所述收集斗11通过导流管道与沉淀池相连通。所述减速器7的输出轴通过联轴器与螺旋轴3相连接,螺旋轴3通过轴承安装在壳体2内部,在壳体上固定有支撑9,该轴承安装在该支撑9上。所述壳体2连同螺旋轴3倾斜0~4°。所述螺旋轴3为安装固定有螺旋推动板的旋转轴,保证螺旋轴3能够推动隔板由进料口6至出料口1。在进料口6上安装有绕转动轴转动的翻板,在进料时翻板在物料的重力下转动,无物料时翻板处于水平状态,封住进料口。
Embodiment 4: A washing and purifying device for waste clapboards, including a housing 2 with a feed inlet 6 and a
沉淀池通过管道和高压泵与高压喷头4相接通,沉淀池中的上清液经管道和高压泵直接打入高压喷头上进行冲洗隔板,隔板在螺旋轴的螺旋推力下向出料口推进,在推进的过程中不断的受高压喷洒水的冲洗,使隔板上附着的东西全部冲刷下来,最后从洗料机的出料口排出,洗涤结束。 The sedimentation tank is connected to the high-pressure nozzle 4 through the pipeline and the high-pressure pump, and the supernatant in the sedimentation tank is directly poured into the high-pressure nozzle through the pipeline and the high-pressure pump to wash the partition, and the partition is discharged to the material under the helical thrust of the screw shaft. In the process of advancing, it is continuously washed by high-pressure spray water, so that all the things attached to the partition are washed down, and finally discharged from the discharge port of the washing machine, and the washing is completed.
应用时,废旧铅栅蓄电池破碎分离出来的隔板碎料直接卸到进料口6里,在螺旋轴3高速旋转的作用力下,隔板被很快甩进壳体2内,同时在高压喷头4喷出的高压水的冲击下,将隔板上附着的铅膏冲刷下来,铅膏随冲洗液透过筛网10后流入下部的收集斗11里,由导流管道输送到沉淀池中进行沉淀,沉淀物主要是铅膏,经压滤机过滤后可以随铅膏一起送熔炼车间处理。沉淀池中的上清液经高压泵直接打入洗料机的高压喷头4上进行冲洗隔板,隔板在螺旋轴3的螺旋推力向出料口1推进,在推进的过程中不断的受高压喷洒水的冲洗,使隔板上附着的东西全部冲刷下来,最后从出料口1排出,洗涤结束。
During application, the scraps of separators separated from waste lead grid batteries are directly unloaded into the feed inlet 6, and under the force of the high-speed rotation of the screw shaft 3, the separators are quickly thrown into the casing 2, and at the same time, under the high-pressure Under the impact of the high-pressure water sprayed from the nozzle 4, the lead paste attached to the partition is washed down, and the lead paste flows into the lower collecting bucket 11 after passing through the screen 10 with the flushing liquid, and is transported to the sedimentation tank by the diversion pipe Precipitate, and the sediment is mainly lead paste, which can be sent to the smelting workshop for processing together with the lead paste after being filtered by a filter press. The supernatant in the sedimentation tank is pumped directly into the high-pressure nozzle 4 of the washing machine through the high-pressure pump to wash the partition, and the partition is pushed toward the
为了防止隔板在本装置的内腔堵塞,在进料口6的下方设置一个缓冲区5,避免瞬间产出的隔板量大从而造成堵料,为了便于隔板在内腔里的输送,特意将洗料机的螺旋轴3设置一定的倾角,一般在0~4°使出料口1稍微低一点。
In order to prevent the blockage of the partition in the inner cavity of the device, a buffer zone 5 is set under the feed port 6 to avoid the large amount of partition produced in an instant and cause blockage. In order to facilitate the transportation of the partition in the inner cavity, The screw shaft 3 of the washing machine is deliberately set at a certain inclination angle, generally at 0~4° to make the
排出的隔板含铅量能达到国家废弃物排放标准。能将废隔板中的铅膏进一步洗涤分离出来,降低了隔板的含铅量,使隔板真正达到外卖或填埋的标准,洗涤后的隔板卸料口的环境将明显改善,减轻现场人员的清理卫生的劳动强度,改善了工作环境,回收了隔板中的铅膏,提高了铅膏的回收率,达到综合回收利用。 The lead content of the discharged clapboard can meet the national waste discharge standard. It can further wash and separate the lead paste in the waste partitions, reduce the lead content of the partitions, and make the partitions truly meet the standards of takeaway or landfill. The environment of the discharge port of the partitions after washing will be significantly improved, reducing The labor intensity of cleaning and sanitation of the on-site personnel improves the working environment, recycles the lead paste in the partition, improves the recovery rate of the lead paste, and achieves comprehensive recycling.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201120245762.XU CN202174079U (en) | 2011-07-13 | 2011-07-13 | Washing and purifying device for waste partition plate |
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| CN201120245762.XU CN202174079U (en) | 2011-07-13 | 2011-07-13 | Washing and purifying device for waste partition plate |
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| CN202174079U true CN202174079U (en) | 2012-03-28 |
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| CN201120245762.XU Expired - Fee Related CN202174079U (en) | 2011-07-13 | 2011-07-13 | Washing and purifying device for waste partition plate |
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|---|---|
| CN (1) | CN202174079U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733796A (en) * | 2016-12-26 | 2017-05-31 | 郑州游爱网络技术有限公司 | Slide cleaning device is used in one kind experiment |
| CN106945197A (en) * | 2017-03-04 | 2017-07-14 | 山东宇能机械有限公司 | A kind of waste plastic bag cleaning machine roller |
| CN108482959A (en) * | 2018-04-24 | 2018-09-04 | 新乡市东振机械制造有限公司 | A kind of screw conveyor with cleaning function |
| CN116159792A (en) * | 2022-12-23 | 2023-05-26 | 无锡邦得机械有限公司 | Aluminum scraps recycling and smelting device and recycling and smelting method |
| CN118385210A (en) * | 2024-04-15 | 2024-07-26 | 武义盛景英石新材料有限公司 | Purification belt cleaning device |
-
2011
- 2011-07-13 CN CN201120245762.XU patent/CN202174079U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733796A (en) * | 2016-12-26 | 2017-05-31 | 郑州游爱网络技术有限公司 | Slide cleaning device is used in one kind experiment |
| CN106945197A (en) * | 2017-03-04 | 2017-07-14 | 山东宇能机械有限公司 | A kind of waste plastic bag cleaning machine roller |
| CN108482959A (en) * | 2018-04-24 | 2018-09-04 | 新乡市东振机械制造有限公司 | A kind of screw conveyor with cleaning function |
| CN116159792A (en) * | 2022-12-23 | 2023-05-26 | 无锡邦得机械有限公司 | Aluminum scraps recycling and smelting device and recycling and smelting method |
| CN118385210A (en) * | 2024-04-15 | 2024-07-26 | 武义盛景英石新材料有限公司 | Purification belt cleaning device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120328 Termination date: 20190713 |