CN202148145U - Floor-rail-type gantry crane - Google Patents

Floor-rail-type gantry crane Download PDF

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Publication number
CN202148145U
CN202148145U CN201120172108U CN201120172108U CN202148145U CN 202148145 U CN202148145 U CN 202148145U CN 201120172108 U CN201120172108 U CN 201120172108U CN 201120172108 U CN201120172108 U CN 201120172108U CN 202148145 U CN202148145 U CN 202148145U
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CN
China
Prior art keywords
girder
floor
rail
hydraulic ram
lifting
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Expired - Fee Related
Application number
CN201120172108U
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Chinese (zh)
Inventor
丁世跃
王迎军
白小文
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Fourth Engineering Co Ltd of China Railway Seventh Group Co Ltd
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Fourth Engineering Co Ltd of China Railway Seventh Group Co Ltd
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Priority to CN201120172108U priority Critical patent/CN202148145U/en
Application granted granted Critical
Publication of CN202148145U publication Critical patent/CN202148145U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a floor-rail-type gantry crane which has lower manufacturing cost and large lifting power and is used for lifting large-tonnage prefabricated box girder with 1500t/50m. The floor-rail-type gantry crane comprises a girder and support legs used for supporting the girder, the girder is provided with a hoisting device capable of sliding, wherein the tops of the support legs are fixedly connected with the girder, the bottoms of the support legs are connected with a travelling trolley, a hydraulic oil cylinder is installed at the bottom of the travelling trolley, can be put down and props against the ground so as to bear together with wheels. The floor-rail-type gantry crane is low in manufacturing cost, convenient in operation, high in work efficiency, safe and high in reliability, and a plurality of the floor-rail-type gantry cranes can be combined, so that the lifting power is large, and the large-tonnage prefabricated box girder with 1500t/50m can be lifted.

Description

The floor rail type gauntry crane
Technical field
The utility model relates to a kind of floor rail type driving that is used for bridge construction, refers more particularly to the floor rail type gauntry crane that promotes the super-tonnage bridge.
Background technology
At present, in field of bridge construction,, mainly adopt following three kinds of arrangement and method for construction for the whole case beam of large-tonnage is promoted to the dress beam operation that bridge floor carries out fortune frame on the beam:
First kind of scheme is for filling the bridge construction sidewalk, and girder carrier runs to bridge floor along last bridge sidewalk behind the beam prefabricated on-the-spot dress beam of case, again along bridge floor carrying case beam.This construction method is applicable to that fortune beam initial point is the roadbed section, and the roadbed height is not too high, and the engineering of single width bridge case beam fortune frame construction, and operating efficiency is lower relatively.
Second kind of scheme adopts the crane barge shipment for building harbour, is applicable to and adopts crane barge to carry out case beam lifting operation in deepwater regions, and beach district, water level be shallow, receive the fluctuation tide to influence inapplicable this scheme of big construction area.
The third scheme adopts the gauntry crane of large span that the case beam is promoted upward bridge from ground for special-purpose bale handle station is set.This scheme cost of equipment has high input, but supporting operation efficient is high, technology is advanced, and fortune beam initial point can be any section (being not necessarily roadbed) of bridge, also helps transportation rack device on assembling and the disintegration bridge.
For the whole case beam of large-tonnage is promoted to the dress beam operation that bridge floor carries out fortune frame on the beam; At present both at home and abroad in the lifting of the whole case beam of the large-tonnage of high speed railway, express highway in the bridge construction maximum tonnage be 900 tons, also do not have equipment can 1500t/50m case beam be promoted to the dress beam operation that bridge floor carries out girder carrier from ground.
Summary of the invention
The utility model technical matters to be solved is the technical deficiency to above-mentioned existence, and a kind of low cost of manufacture is provided, and it is big to promote power, is used to promote the floor rail type gauntry crane of 1500t/50m large-tonnage prefabricated case beam.
For solving the problems of the technologies described above, the technical scheme of the utility model is following: the floor rail type gauntry crane includes girder and the supporting leg that is used to support girder; Girder is provided with the lifting appliance that can slide; It is characterized in that: captive joint with girder in described supporting leg top, the bottom is connected with walking carriage, and hydraulic ram is equipped with in the walking carriage bottom; Hydraulic ram can be lowered and withstand ground, carries jointly with wheel.
In such scheme, described ground rail is fixed on the track girder, and track girder adopts ferro-concrete to pour into trapezoidal continuous beam, and the bored pile basis is adopted in the track girder bottom, and is provided with cushion cap.
In such scheme, described lifting appliance includes hanging beam purlin car and lifting motor, and hanging beam purlin car can slide on slide rail, and the lifting motor is installed in suspension bracket purlin roof, and the power of lifting motor is greater than 45kw.
In such scheme; Described supporting leg is the truss structure of falling the rectangular pyramid, and the supporting leg main structure is made up of box type rod piece, connects through strengthening flower stand between the rod member; Is connected through pin between the bottom of supporting leg and the walking carriage, the employing bolt is connected between the top of supporting leg and the girder.
In such scheme; In the middle of described hydraulic ram was arranged in the walking carriage, hydraulic ram was the large-tonnage support cylinder, can be when lifting large-tonnage prefabricated case beam and the wheel of walking carriage carry the load of lifting jointly; When the hanging beam operation of original place; The hydraulic ram that is positioned at walking carriage is put down and is supported on the ground, so that extra support to be provided, guarantees stability and the axial force of the supports of sharing wheel longitudinally.
When playing the box beam, box girder integral level lifting during perfect condition, each Heave Here stress equalization is consistent, but receives factor affecting such as the derricking gear operation is not exclusively synchronous, the hanger structure size is not quite identical, is difficult to reach above-mentioned perfect condition.In order not make case beam, device structure parts therefore cause unbalance stress even destruction, when adopting two perhaps more the utility model floor rail type gauntry crane combinations to use, the lifting appliance of two gauntrys crane is distributed as bikini; Promptly the lifting appliance of a gauntry crane is movable suspender; Suspender two parts up and down connects through central pin shaft, and two groups of suspension centre equivalences are converted into a suspension centre, and the suspender of another gauntry crane is a fixed spreader; Two groups of suspenders are independent respectively, form two suspension centres.Through three suspension centre systems, guarantee the stress equalization and the level lifting of lifting.
The beneficial effect of the utility model is: low cost of manufacture, and easy to operate, high efficiency, safety and reliability are high, use the combination of many playscripts with stage directions utility model device, and it is big to promote power, can promote 1500t/50m large-tonnage prefabricated case beam.
Description of drawings
Fig. 1 is the integral structure figure of the utility model embodiment;
Fig. 2 is the walking carriage constructional drawing of the utility model embodiment;
Fig. 3 is the track girder structural representation of the utility model embodiment
Among the figure: the 1-girder, the 2-lifting appliance, the 3-supporting leg, the 4-walking carriage, the 5-reel, 6-ground rail, 7-lifts by crane motor
The 8-hydraulic ram, 9-wheel, 10-bored pile basis, 11-cushion cap, 12-track girder.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described:
Floor rail type gauntry crane as shown in Figure 1; Include girder 1 and the supporting leg 3 that is used to support girder; Girder 1 is provided with the lifting appliance 2 that can slide; Wherein said girder 1 is welded by reinforcing bar, is shaped as the framed structure of rectangle, and the top of girder 1 is provided with the slide rail that supplies lifting appliance 2 to slide; Captive joint with girder 1 in described supporting leg 3 tops, the bottom is connected with walking carriage 4, and hydraulic ram 8 is equipped with in walking carriage 4 bottoms, and hydraulic ram 8 can be lowered and withstand ground, carries jointly with wheel 9.
In the present embodiment, 56 meters of described ground rail 6 spans allow the gradient 0.3%; Electric limiting device and concrete guard wall formula safety limiting device are installed in the track two ends; Ground rail 6 is fixed on the track girder 12, and the flange of rail adopts pre-embedded bolt and clamp to captive joint with track girder 12, and uses the epoxy resin mortar levelling.Track girder 12 adopts ferro-concrete to pour into trapezoidal continuous beam, and bored pile basis 10 is adopted in track girder 12 bottoms, and is provided with cushion cap 11.
In the present embodiment, also be provided with reel 5, reel 5 is fixed on the girder two ends reel 5 and has passed steel rope, and steel rope is connected with lifting appliance 2 through leading sheave.
In the present embodiment, described lifting appliance 2 includes hanging beam purlin car and lifting motor 7, and hanging beam purlin car can slide on slide rail, and lifting motor 7 is installed in suspension bracket purlin roof, and the power of lifting motor 7 is greater than 45kw.
In the present embodiment; Described supporting leg 3 is the truss structure of falling the rectangular pyramid, and supporting leg 3 main structures are made up of box type rod piece, connects through strengthening flower stand between the rod member; Is connected through pin between the bottom of supporting leg 3 and the walking carriage 4, the employing bolt is connected between the top of supporting leg 3 and the girder 1.
In the present embodiment; In the middle of described hydraulic ram 8 was arranged in the walking carriage 4, hydraulic ram 8 be the large-tonnage support cylinder, the loads that can recur when hanging the large-tonnage prefabricated case beam to lift by crane with the wheel 9 common carryings of walking carriage 4; During original place hanging beam operation; The hydraulic ram 8 that is positioned at walking carriage 4 is put down and is supported on the ground, so that extra support to be provided, guarantees stability and the axial force of the supports of sharing wheel 9 longitudinally.
When hydraulic ram 8 was in extended position, electrical limitations switch control locking system was forbidden the complete machine vertical shift, owing to receive concentrated load bigger, the 1.5m pile foundation is adopted on hydraulic ram 8 fulcrum place track girders 12 and basis.Simultaneously with the pressure control of hydraulic ram 8 at 350Bar, and can follow-up pressure through pressure switch control, remaining load is born by each wheel 9 jointly.Keep stable for fear of ftercompction motor frequent starting and pressure, hydraulic ram 8 is provided with the 380BArden bag type accumulator.
Gauntry crane adopts the integrated control of PLC program, complete machine remote control and the operation of local line traffic control.To traveling, lifting, operating mode such as traversing, each corresponding site of complete machine all is provided with sensor, is used for parameters such as detection speed, displacement, hoisting weight, and feeds back to PLC and make corresponding action and guarantee complete machine safety normal operation.In order to guarantee the synchronism of box beam, when adopting many gauntrys crane, can under remote control mode, carry out online control.
Adopt the floor rail type gauntry crane of the utility model, do not influence cast-in-place section case beam and follow-up bid section engineering construction, the temporary project amount is less relatively; Receive factor affecting such as geology and meteorology little; Not heavily loaded traveling helps concentrating and carries out track girder 12 strengthenings of foundation, and safety is good; Operation of equipment is easy, and hand labor intensity is low, and lifting efficient is high.The utility model also can be used for directly setting up the case beam in the track scope, and assembling, remove a tyre formula beam transportation vehicle and bridge formation machine.

Claims (2)

1. floor rail type gauntry crane; Include girder and the supporting leg that is used to support girder, girder is provided with the lifting appliance that can slide, and it is characterized in that: captive joint with girder in described supporting leg top; The bottom is connected with walking carriage; Hydraulic ram is equipped with in the walking carriage bottom, and hydraulic ram can be lowered and withstand ground, carries jointly with wheel.
2. floor rail type gauntry crane as claimed in claim 1; It is characterized in that: in the middle of described hydraulic ram is arranged in the walking carriage; Hydraulic ram is the large-tonnage support cylinder; Can be when lifting large-tonnage prefabricated case beam and the wheel of walking carriage carry the load of lifting jointly, when the hanging beam operation of original place, the hydraulic ram that is positioned at walking carriage is put down and is supported on the ground.
CN201120172108U 2011-05-26 2011-05-26 Floor-rail-type gantry crane Expired - Fee Related CN202148145U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120172108U CN202148145U (en) 2011-05-26 2011-05-26 Floor-rail-type gantry crane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120172108U CN202148145U (en) 2011-05-26 2011-05-26 Floor-rail-type gantry crane

Publications (1)

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CN202148145U true CN202148145U (en) 2012-02-22

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CN201120172108U Expired - Fee Related CN202148145U (en) 2011-05-26 2011-05-26 Floor-rail-type gantry crane

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CN (1) CN202148145U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614971A (en) * 2013-12-11 2014-03-05 山东省路桥集团有限公司 Door type lifting construction hanging basket device and configuration method
CN105735349A (en) * 2016-02-29 2016-07-06 济南轨道交通集团有限公司 Cast-in-situ bored pile and cast-in-situ subway station integrated construction method
CN110386557A (en) * 2019-08-05 2019-10-29 中建交通建设集团有限公司 A kind of single-door crane falls beam construction method and construction equipment across interior oblique angles

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614971A (en) * 2013-12-11 2014-03-05 山东省路桥集团有限公司 Door type lifting construction hanging basket device and configuration method
CN103614971B (en) * 2013-12-11 2016-01-06 山东省路桥集团有限公司 Gate-type lifting construction Hanging Basket equipment and collocation method
CN105735349A (en) * 2016-02-29 2016-07-06 济南轨道交通集团有限公司 Cast-in-situ bored pile and cast-in-situ subway station integrated construction method
CN105735349B (en) * 2016-02-29 2017-12-15 济南轨道交通集团有限公司 Cast-in-situ bored pile and cast-in-place metro station construction integral method
CN110386557A (en) * 2019-08-05 2019-10-29 中建交通建设集团有限公司 A kind of single-door crane falls beam construction method and construction equipment across interior oblique angles

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120222

Termination date: 20120526